The field of application of the present invention concerns machines and methods for working a sufficiently rigid, smooth or corrugated material, such as for example paper, cardboard, plastic material or other suitable materials to make containers, for example for packaging, such as boxes, either small or large, even more than a meter per side. In particular, such methods comprise at least some of the following steps: cutting, creasing, continuous and/or in segments, pre-creasing and punching, using a plurality of tools positionable with respect to a fixed frame of the machine, as a function of the sizes and of the type of container to be made. With the machine and the method of the present invention a shaped flat product can be obtained, which represents the development of the container to be made, or at least a part of it, ready to be subsequently folded to form the container itself in three-dimensional form.
In the field of machines and methods to make products for packaging, it is known to carry out a plurality of workings with the same machine on a sufficiently rigid material, for example a sheet of cardboard, intended in the present description and the claims either as a single sheet with a determinate thickness and determinate lateral size, or as a sheet coming from a roll or from a strip which is subsequently cut to size. These workings typically comprise cutting and creasing, sometimes preceded by pre-creasing. In some machines a punching operation is also optionally carried out.
In particular, from the international patent application WO-A-201 1/135433, in the name of the Applicant, a machine is known to make containers by means of cutting and/or creasing operations, on a sheet of sufficiently rigid material. The known machine comprises a fixed frame with lateral flanks and two transverse guide bars perpendicular to them; feed rolls able to feed the sheet to be worked on a horizontal plane, in a longitudinal direction, parallel to the lateral flanks; a transverse working head, mobile along one of the two transverse guide bars in a transverse direction perpendicular to the longitudinal direction, in order to carry out transverse cuts and/or creasings on the sheet. In the known machine numerous longitudinal working heads are also present, each of which is mobile along the other of the two transverse guide bars in order to be positioned selectively in the transverse direction, to carry out longitudinal cuts and/or creasings on the sheet, in addition to or alternatively to the transverse ones. A positioning device is mounted on the transverse working head and is able to cooperate with each longitudinal working head in order to position it selectively in the desired work position in the transverse direction. In this way, each longitudinal working head is selectively positionable in a desired transverse work position, also different from the one before, whenever it is necessary to set the machine to make a different container from the one produced before.
The known machine described above has the disadvantage, however, that the single transverse guide bar that supports all the different longitudinal working heads does not guarantee a stable and precise positioning of each of them in the transverse direction, nor does it guarantee a reliable clamping of each of them in the work position reached.
One purpose of the present invention is to design a machine and perfect a method to work a sufficiently rigid material, suitable to make containers, that are very reliable and that guarantee a precise and secure guide for each of the numerous longitudinal working heads.
Another purpose of the present invention is to design a machine to work a sufficiently rigid material, suitable to make containers, that allows to selectively position each of the numerous longitudinal working heads in a desired transverse position, even while the transverse working head is operating and carrying out the transverse workings on the sheet being worked, to thus reduce the preparation times of the machine and production time in its entirety.
The Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.
The present invention is set forth and characterized in the independent claims, while the dependent claims describe other characteristics of the invention or variants to the main inventive idea.
In accordance with the above purposes, a machine for working a sheet of a sufficiently rigid material, suitable to make containers, according to the present invention, comprises a fixed frame that defines a support plane for the sheet and feed means, configured to feed the sheet in a first longitudinal direction along the support plane, wherein the fixed frame comprises at least a first transverse guide member disposed in a transverse direction, substantially perpendicular to the first longitudinal direction. The machine also comprises: a transverse working head, provided with a first cutting tool and/or a first creasing tool and guided by said first transverse guide member, to selectively carry out transverse cuttings and/or creasings on the sheet; one or more longitudinal working heads, each provided with a second cutting tool and/or a second creasing tool to selectively carry out longitudinal cuttings and/or creasings on the sheet, and each selectively positionable in a desired transverse position, guided by at least a second transverse guide member parallel to the first transverse guide member, to carry out longitudinal cuttings and/or creasings on the sheet; and positioning means, configured to cooperate with each longitudinal working head in order to position it selectively in the desired transverse position.
In accordance with one aspect of the present invention, the positioning means comprise a first transverse positioning device mounted on the transverse working head, and a second transverse positioning device mounted on the fixed frame and each configured to position each of the longitudinal working heads in the transverse direction.
This solution allows to optimize the positioning modes of the longitudinal working heads also during the working operations, in which the transverse working head is working and would not allow the positioning operations.
In this way it is possible to optimize the working processes of a machine, completely eliminating the downtimes due for example to the setting of the machine required for a change of shape of the product to be obtained.
In accordance with another aspect of the present invention, each longitudinal working head is disposed between the first transverse guide member and the second transverse guide member, and comprises sliding elements configured to cooperate slidingly with both the first transverse guide member and the second transverse guide member.
In accordance with another aspect of the present invention, the first transverse guide member comprises a first pair of guide rails distanced vertically so as to cooperate one with an upper part of a first slider of the transverse working head and another with a lower part of the first slider.
In accordance with another aspect of the present invention, the first transverse guide member also comprises a second pair of guide rails distanced vertically so as to cooperate one with an upper part of a second slider of a corresponding longitudinal working head and another with a lower part of the second slider.
In accordance with another aspect of the present invention, the first transverse guide member comprises a bar with two vertical lateral surfaces, on a first of which the first pair of guide rails is attached, while the second pair of guide rails is attached on a second vertical lateral surface.
In accordance with another aspect of the present invention, the second transverse guide member comprises a third pair of guide rails, which are aligned vertically with the second pair of guide rails, in order to also cooperate one with an upper part of the second slider and another with a lower part of the same second slider, but on the opposite side of the latter with respect to the second pair of guide rails.
In accordance with another aspect of the present invention, the second slider is provided with a clamping device, configured to selectively clamp the corresponding longitudinal working head in the desired transverse position, with respect to at least one of the transverse guide members.
In accordance with another aspect of the present invention, the method to make workings on a sheet of a sufficiently rigid material, suitable to make containers, comprises: a step in which the sheet is fed in a first longitudinal direction; a step in which transverse cuts and/or creasings are carried out by means of a transverse working head, provided with a first cutting tool and/or a first creasing tool, and mobile in a second transverse direction, substantially perpendicular to the first longitudinal direction; a step in which longitudinal cuts and/or creasings are carried out by means of one or more longitudinal working heads each provided with a second cutting tool and/or a second creasing tool and each selectively positionable in a desired position in the second transverse direction. In accordance with another characteristic aspect of the present invention, each longitudinal working head is selectively positioned in the desired transverse position by means of a first positioning device, mounted on the transverse working head, or by means of a second positioning device mounted on the fixed frame of the machine and drivable even while the transverse working head is carrying out the transverse cuts and/or the transverse creasings.
According to a possible solution, the selective positioning in a desired position in the second transverse direction is preceded by a setting step in which, by means for example of the control and command unit, the method determines which of either the first positioning device or the second positioning device to drive, in order to position each longitudinal working head.
These and other characteristics of the present invention will become apparent from the following description of a preferred embodiment, given as a non-restrictive example with reference to the attached drawings wherein:
With reference to
Four feed rolls 15 are mounted rotatable on the vertical lateral flanks 12 and 13, configured to selectively feed the sheet F in a longitudinal direction L parallel to the vertical lateral flanks 12 and 13.
In the embodiment shown here, the gap between the vertical lateral flanks 12 and 13 is such as to also allow several sheets F to be inserted coplanar with respect to each other, one alongside the other, in order to be worked at the same time.
Merely by way of example the gap between the vertical lateral flanks 12 and 13 can be comprised between 600 mm and 4000 mm, depending on the specific application of the machine. Merely by way of example, machines can be provided with a gap between the vertical lateral flanks 12 and 13 of about 880 mm, about 2500 mm and about 3000 mm.
On the vertical lateral flanks 12 and 13, above the feed rolls 15, a first and a second transverse guide member are attached, in this case a first transverse guide bar 16 (
On the front side of the first transverse guide bar 16 (on the left in
The vertical distance between the two first guide rails 18 is sufficiently large, for example comprised between 150 mm and 300 mm, so that the two guide rails 18 are one in correspondence with the upper part of the slider 20 and the other in correspondence with the lower part of the same slider 20, in order to guarantee a secure and stable guide of the latter when it moves in the transverse direction T.
A cutting tool 22 (
An electric motor 25 of the two-directional type is also mounted on the slider 20, for example a step or brushless motor, with a toothed pinion 26 that is constantly engaged with the teeth of a transmission belt 27 (
A transducer of the known type, not shown in the drawings, is associated with the electric motor 25 in order to determine the instantaneous position of the slider 20 and therefore of the transverse working head 19, with respect to the first transverse guide bar 16, in the transverse direction T, and to send corresponding electric signals to a control circuit C (
On the rear side of the first transverse guide bar 16 (on the right in
On the second and third guide rails 30 and 31 a plurality of longitudinal working heads 32 (
Each longitudinal working head 32 comprises a slider 33 (
Therefore, the vertical distance between the two second guide rails 30 and that between the third guide rails 31 is also sufficiently big so that the guide rails 30 and 31 are in correspondence with the upper part of each slider 33 and with the lower part of the same slider 33, in order to guarantee a secure and stable guide of the latter when it moves in the transverse direction T.
Moreover, a cutting tool 36, also consisting of a circular blade, and a creasing tool 37, also consisting of a shaped disc, are mounted on each slider 33.
The tools 36 and 37 are associated with corresponding actuators 38 and 39, for example pneumatic, suitable to selectively take them against the sheet F below, in order to make longitudinal cuts and/or creasings, that is, in the longitudinal direction L, while the sheet F is fed by the feed rolls 15 in the same longitudinal direction L.
Each slider 33 is also provided with a clamping device 40, configured to clamp the corresponding longitudinal working head 32 in the desired transverse position, with respect to the transverse guide bars 16 and 17.
Each clamping device 40 comprises a first inflatable membrane 41, disposed between the second guide rails 30, connected to a corresponding first support and inflation chamber 42, which is provided with a first compressed air supply channel 43, controlled for example by an electro valve of the known type and not shown in the drawings. Each clamping device 40 also comprises a second inflatable membrane 44, disposed between the third guide rails 31, connected to a corresponding second support and inflation chamber 45, which is provided with a second compressed air supply channel 46, which is also controlled, for example, by an electro valve of the known type and not shown in the drawings.
The two inflatable membranes 41 and 44 are made of rubber for example and, when they are selectively inflated with compressed air, act as a brake pressing with a determinate force against the corresponding flat vertical surfaces of the two transverse guide bars 16 and 17, thus keeping the corresponding slider 33 in the desired position and therefore the associated longitudinal working head 32. On the contrary, when one or more longitudinal working heads 32 are to be moved with respect to the transverse guide bars 16 and 17, in the transverse direction T, the inflatable membranes 41 and 44 are deflated, thus releasing the corresponding sliders 33.
In order to selectively move each slider 33 in the transverse direction T, positioning means are optionally provided, in this case a first transverse positioning device 47 and second transverse positioning device 48.
Please note that in the machine 10 both the transverse positioning devices 47 and 48 can be present, or, alternatively, only one or the other of the two transverse positioning devices 47 and 48.
In particular, the first transverse positioning device 47 is similar to the one described in the above cited international patent application WO-A-201 1/135433. In this case, the first transverse positioning device 47 (
The pointed peg 50 is therefore configured to act as a drawing element and is normally held in a retracted position, so as not to interfere with the longitudinal working heads 32. The actuator 49 remains deactivated during the working steps of the transverse working head 19, that is, cutting and/or creasing in the transverse direction T.
A photo cell 52 (
The second transverse positioning device 48 is instead mounted on the fixed frame 11 (
A small slider 57 is attached on the rear part of the transmission belt 53 (
Therefore, the pointed peg 59 is configured to act as a drawing element and is normally held in retracted position, so as not to interfere with the longitudinal working heads 32. The actuator 58 remains deactivated during the working steps of the longitudinal working heads 32, that is, cutting and/or creasing in the longitudinal direction L.
A transducer of the known type and not shown in the drawings is associated with the electric motor 55 (
The functioning of the machine 10 described heretofore, which also defines the method for working a sufficiently rigid material, represented here by the sheet F, to make containers, is as follows.
Initially, the position of each longitudinal working head 32 (
The transverse workings of cutting and/or creasing on the sheet F are carried out in the known way, for example as described in the above cited international patent application WO-A-201 1/135433. In particular, the actuators 24 are selectively actuated (
In order to carry out longitudinal workings of cutting and/or creasing on the sheet F, one or more longitudinal working heads 32 must first be positioned in the desired positions along the transverse guide bar 17.
To do this, first of all the corresponding clamping devices 40 (
In particular, if the first transverse positioning device 47 is used, in the same way as described in the international patent application WO-A-201 1/135433 cited above, the positioning of each longitudinal working head 32 must be done with the tools 22 and 23 of the transverse working head 19 raised, in a non-operating position.
In this first case, the slider 20 is first made to perform a complete travel from the left (
Then, in order to move a longitudinal working head 32 transversely, starting for example from the one most to the left in
The electric motor 25 is then once again commanded which, by means of the transmission belt 27, actuates the movement of the slider 20 and the slider 33 which is temporarily attached to it. This movement ends when the slider 33 and the longitudinal working head 32 associated therewith arrive in the desired transverse position, calculated by the control circuit C (
The actuator 49 is then de-activated (
The same operation is then repeated for all the other longitudinal working heads 32 that are to be moved and positioned transversally with respect to the transverse guide bars 16 and 17.
Once all the longitudinal working heads 32 have been positioned, the clamping devices 40 are actuated, so that the two inflatable membranes 41 and 44 of each slider 33 inflate and act as a brake against the corresponding flat surfaces of the flanks of the transverse guide bars 16 and 17.
The machine 10 can therefore carry out all the cutting and/or creasing operations on the sheet F in a known manner, both transverse by means of the transverse working head 19, and also longitudinal, by means of the different longitudinal working heads 32.
If instead the second transverse positioning device 48 is used, the positioning operation of each longitudinal working head 32 can take place while the tools 22 and 23 of the transverse working head 19 are working and the latter is moving from one to the other of the two vertical lateral flanks 12 and 13.
Indeed, in this second case, to move a longitudinal working head 32 transversely, starting for example from the one most to the left in
The actuator 58 is then de-activated (
In this second case too, the same operation is then repeated for all the other longitudinal working heads 32 that are to be moved and positioned transversely with respect to the transverse guide bars 16 and 17.
Once all the working heads 32 are positioned, the clamping devices 40 are actuated, so that the two inflatable membranes 41 and 44 of each slider 33 inflate and act as brakes against the corresponding flat surfaces of the flanks of the transverse guide bars 16 and 17.
The machine 10 can therefore carry out all the longitudinal cutting and/or creasing operations on the sheet F, using the different longitudinal working heads 32, while the transverse ones can also continue to be carried out, by means of the transverse working head 19.
Please note that, irrespective of which transverse positioning device 47 or 48 is used, the longitudinal working heads 32 are however always guided with precision and reliability in the transverse direction T, thanks to the two transverse guide bars 16 and 17 disposed on opposite sides with respect to the different sliders 33 and to the big vertical distance between the individual rails of each pair of second and third rails 30 and 31.
Moreover, also each clamping device 40, with the membranes 41 and 44 disposed between the second rails 30 and respectively between the third rails 31, guarantees and ensures a precise and stable positioning of each longitudinal working head 32 in the desired position.
It is clear that modifications and/or additions of parts and/or steps may be made to the machine 10 and corresponding method as described heretofore, without departing from the field and scope of the present invention.
It is also clear that, although the present invention has been described with reference to some specific examples, a person of skill in the art shall certainly be able to achieve many other equivalent forms of the machine and/or method for working a sufficiently rigid material, suitable to make containers, having the characteristics as set forth in the claims and hence all coming within the field of protection defined thereby.
Filing Document | Filing Date | Country | Kind |
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PCT/IT2016/000065 | 3/11/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/154028 | 9/14/2017 | WO | A |
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Entry |
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International Search Report (PCT/ISA/210) issued in PCT/IT2016/000065, dated Dec. 16, 2016. |
Written Opinion (PCT/ISA/237) issued in PCT/IT2016/000065, dated Dec. 16, 2016. |
Number | Date | Country | |
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20190039256 A1 | Feb 2019 | US |