The invention concerns a machine control system for operating a construction machine in a loader mode and in an excavator mode. The invention further concerns a construction machine that is configured to be operated in a loader mode and in an excavator mode. Such a construction machine may be defined as a combined loader-excavator-machine.
For providing the functionalities of a loader and an excavator on a single machine, multiple function construction machines with two separate booms, i.e. a loader boom at the front end of the machine with a loader bucket mounted thereto and an excavator boom at the rear end of the machine with an excavator bucket mounted thereto, are often used on construction sites. For changing the operational mode of such a construction machine, the machine operator needs to change his sitting position for changing his field of view and for aligning himself to an instrument panel of the loader boom and to an instrument panel of the excavator boom, respectively.
The machine control system according to the present invention for operating a construction machine comprises a plurality of operating elements for operating the construction machine in a loader mode and in at least one excavator mode. The plurality of operating elements may thus be part of an operating system for operating the construction machine in the loader mode or in the at least one excavator mode. The plurality of operating elements may be arranged in an operator's cabin of the construction machine. The construction machine according to the present invention may comprise a chassis, a machine frame, which may be pivotably arranged on the chassis, and an articulated boom, which may be pivotably mounted to the machine frame. In the loader mode, the construction machine may be configured to perform conventional loader tasks. Optionally, the construction machine may be configured to perform conventional dozer tasks in the loader mode. In the at least one excavator mode, the construction machine may be configured to perform conventional excavator tasks. Optionally, the construction machine may be configured to perform conventional dozer tasks in the at least one excavator mode.
The plurality of operating elements may comprise at least one operating element for moving an articulated boom of the construction machine, at least one operating element for moving the machine frame and the chassis relatively to one another, and/or at least one operating element for moving the entire construction machine. Moving the articulated boom may comprise pivoting of at least one arm of the articulated boom. Moving the machine frame may comprise slewing of the machine frame together with the articulated boom with respect to the chassis. Moving the entire construction machine may comprise driving and/or steering of the entire construction machine. The plurality of operating elements may further comprise at least one operating element for operating a tool that is mounted on the articulated boom or on the chassis. One of these operating elements may also be configured for carrying out at least two of the tasks described.
The machine control system further comprises a control device that is configured to selectively set a loader control layout or at least one excavator control layout. The loader control layout comprises an assignment of the plurality of operating elements with loader operating functions and the at least one excavator control layout comprises an assignment of the plurality of operating elements with excavator operating functions that is different to the assignment of the plurality of operating elements with the loader operating functions. Different excavator control layouts, for example two excavator control layouts, may comprise assignments of the plurality of operating elements with excavator operating functions that are at least partially different from each other. The machine control system may comprise changeable control layouts for the plurality of operating elements for operating respective components of the construction machine, in particular the articulated boom, in different modes. The plurality of operating elements may thus comprise multifunctional operating elements. Changing of control layouts of the plurality of operating elements may further comprise activating or deactivating at least one operating element. Assigning an operating function to an operating element may imply in the context of the present invention that a specific actuator is assigned to, e.g. coupled to, said operating element. In other words, when actuating the operating element, the actuator assigned to that operating element may be actuated. A control layout assigned to a plurality of operating elements implies that a specific actuator is assigned to each one of the plurality of operating elements. A control layout assigned to the plurality of operating elements may correspond to standardized layout for a specific machine type, e.g. a wheel loader or an excavator.
The machine control system further comprises a single switch that is configured to communicate with the control device for selecting one of the loader control layout and the at least one excavator control layout. Using the single switch, an operator may change between the different control layouts assigned of the plurality of operating elements. The single switch for changing between the control layouts may be arranged separately, i.e. spaced apart from, the plurality of operating elements. Alternatively, the switch may be arranged on one of the plurality of operating elements and/or be integrated therein. The single switch may be a single component. The switch may comprise a loader position, in which the loader control layout is selected, and at least one excavator position, in which the at least one excavator control layout is selected. The selectability of at least one of these control layouts may depend on at least one precondition, which must be fulfilled, for allowing the construction machine to be operated in the respective operating mode. In case that such a precondition is not fulfilled, actuation of the switch may be blocked. An example of such a precondition may be a locking or stowing of a machine part or tool. A further example may be the presence of a driver on a driver's seat.
With the present invention, a single set of operating elements may be used for different operating modes, e.g. a loader mode and an excavator mode, of the construction machine. With a single switch, the operating mode may be easily changed. This allows for a construction machine with high operational variability that is easy and comfortable to use.
According to an embodiment, the switch comprises a loader position, in which the loader control layout is selected, at least one excavator position, in which the at least one excavator control layout is selected, and a default position, in which the loader control layout and the at least one excavator control layout are not selected. The switch may thus be configured as a three-position switch. The default position may be an inactive position, in which the loader control layout and the at least one excavator control layout are deactivated. The default position may also be a forced safety position, in which the switch is locked when conditions for safe operation of the construction machine in the loader mode and/or in the at least one excavator mode are not fulfilled. Starting from the default position, the loader control layout or the at least one excavator control layout may be set by actuating the switch. The default position of the switch may allow for an operation of the construction machine in a maintenance mode, in a driving mode and/or in a tool change mode.
According to a further embodiment of the machine control system, the switch comprises a rotary knob being rotatable, in particular rotatable in opposite directions of rotation, for selecting one of the loader control layout and the at least one excavator control layout. The switch may thus be configured as a rotary switch. An initial position for switch rotations, in particular opposite switch rotations, may be the default position. The switch being configured as a rotary switch may allow for an intuitive operation. The switch may further be designed as a robust switch for rough environmental conditions on a construction site, for example comprising a dust-tight switch cover.
According to an alternative embodiment, the switch may be configured as a toggle switch. The toggle switch may also comprise a default position, in particular an intermediate position in between the loader position as a first toggle position and the at least one excavator position as a second toggle position.
According to a further embodiment of the machine control system, operation of the switch for selecting one of the loader control layout and the at least one excavator control layout is at least partly blockable depending on a predefined position of an articulated boom of the construction machine, in particular on a locking position of an arm of the articulated boom. The arm may be a proximal arm of the articulated boom that is pivotably mounted on the machine frame. Selecting the loader control layout may only be allowed if such a proximal arm of the articulated boom is interlocked with the machine frame. In other words, selecting the loader control layout may be blocked if the proximal arm of the articulated boom is unlocked. The switch may be blocked in the default position if the proximal arm of the articulated boom is unlocked.
According to a further embodiment of the machine control system, operation of the switch for selecting one of the loader control layout and the at least one excavator control layout is blockable depending on a position of a tool of the construction machine. The position of the tool may depend on a position of a tool storage device of the construction machine carrying the tool. The tool storage device may be pivotably mounted to the machine frame. Selecting the loader control layout or the at least one excavator control layout may only be allowed if the tool storage device of the construction machine is in a stowed position. In other words, selecting the loader control layout or the at least one excavator control layout may be blocked if the tool storage device is in an unstowed position. The switch may further be blocked in the default position if the tool storage device is in the unstowed position. Hence, maloperations damaging such a tool storage device can be avoided in an advantageous manner.
The switch may be blocked in the default position such that a selection of neither the loader control layout nor the at least one excavator control layout is allowed. The switch may also be blocked in the position of the loader control layout such that a selection of the at least one excavator control layout, or vice versa, is not allowed. The control device may be configured to block the switch in a particular position. In the blocked position of the switch, a mode of operation may not be selectable or changeable, as at least one of the pre-conditions described herein is not fulfilled and/or an engine of the construction machine is not at idle. The previously selected control layout may remain selected or the switch may rest in the default position. Hence, maloperations of the construction machine can be avoided in an advantageous manner by the control device.
According to a further embodiment of the machine control system, the machine control system further comprises at least one further switch for controlling the position of a tool of the construction machine, wherein the at least one further switch may be configured to move and/or lock a tool storage device for storing the tool of the construction machine. By actuating the further switch, the tool storage device may be pivoted outwards to an unstowed position and inwards to a stowed position of the tool storage device. A tool change may be carried out in the unstowed position of the tool storage. According to this embodiment, the blockage state of the switch for selecting the control layout may depend on a switch position of the at least one further switch.
According to a further embodiment of the machine control system, the machine control system further comprises an alarm device for emitting an alarm, in particular a visual and/or an audible alarm, if the switch is blocked. The alarm device may emit an alarm, if the selection of a control layout is not allowed, e.g. if one of the pre-conditions described herein is not fulfilled. The alarm device may comprise a lamp having a continuous light if an allowed control layout is selected, and/or having a flashing light if a control layout is not selectable. The switch may then be forced into the default position and the alarm lamp may additionally flash, thereby indicating an alarm status. The alarm device may comprise a speaker, emitting a warning sound if a control layout is not selectable. This allows for an avoidance of maloperations and/or a speed-up of troubleshooting.
According to a further embodiment, the switch may comprise indicators indicating a loader position and at least one excavator position of the switch. The switch may further comprise a default indicator indicating a default position of the switch. The indicator for the loader position may comprise a symbol showing a loader mode, the indicator for the excavator position may comprise a symbol showing an excavator mode, and the indicator for the default position may comprise a symbol showing manual actuating directions of the switch for selecting one of the loader mode and the at least one excavator mode. A selected operation mode may be indicated by an illuminated indicator. In case a mode is blocked, said indicator may flash, for example with a frequency of one Hz.
According to a further embodiment of the machine control system, the plurality of operating elements comprises at least two hand levers for operating the construction machine in the loader mode and in the at least one excavator mode. At least one of these hand levers may be a joystick. The hand levers may be movable in a longitudinal moving direction and/or in a transversal moving direction. The at least two hand levers may be assigned with operating functions directed to a pivoting movement of the articulated boom, a movement of a tool mounted to the articulated boom, a rotation of the machine frame relative to the chassis and/or a driving of the construction machine. The pivoting movement of the articulated boom may comprise a pivoting movement of a single arm of a three-armed articulated boom, for example a proximal arm, an intermediate arm or a distal arm. A first operating function may be allocated to the longitudinal movement direction and a second operating function to the transversal movement direction of an operating element. The assignments of operating functions to the different operating elements may be changed, for example partly or entirely, by actuation of the one switch according to the present invention. According to a further embodiment of the machine control system, the machine control system further comprises an operator seat, wherein the at least two hand levers for operating the construction machine in the loader mode and in the at least one excavator mode are arranged at the operator seat to allow actuation thereof by an operator sitting on the seat in the intended fashion. The operator seat may be arranged within an operator's cabin of the construction machine. The switch and the at least one further switch may be arranged at the operator seat.
According to a further embodiment of the machine control system, the plurality of operating elements comprises at least one foot lever for operating the construction machine in the loader mode and in the at least one excavator mode. The at least one foot lever may be a pedal. The at least one foot lever may be movable in a longitudinal movement direction. A pivoting movement of the articulated boom, a movement of a tool mounted to the articulated boom and/or a driving of the construction machine may be assigned to the foot lever in one or in all selectable control layouts. The pivoting movement of the articulated boom may comprise a pivoting movement of a single arm of a three-armed articulated boom, for example the proximal arm, the intermediate arm or the distal arm. The at least one foot lever may be moved bidirectionally back and forth in the longitudinal moving direction for triggering respective bidirectional movements of the described machine components. Moving a foot lever in longitudinal direction may be a tilting of the foot lever. The assignment of an operating function to the foot lever may be changed by actuation of the switch. According to an embodiment of the machine control system, at least one foot lever for operating the construction machine in the loader mode and in the at least one excavator mode is arranged at one side of an operator seat. The construction machine may be operated in the loader mode and in the at least one excavator mode by an operator in single driving and moving direction. Thus, the operator cabin may exhibit only a single food control area, e.g. a single foot lever, in front of the operator seat. The operator cabin may exhibit a single seat only, wherein said single seat may be a rigidly arranged seat, in particular a seat that cannot be rotated.
According to a further embodiment of the machine control system, besides loader and excavator function, dozer operating function may be assigned to the plurality of operating elements. The construction machine may thus be effectively operable in at least three different operation modes, i.e. a loader mode, an excavator mode and a dozer mode. According to an embodiment of the machine control system, the plurality of operating elements comprises a hand lever for operating the construction machine in a dozer mode. The hand lever may for example be activated when the at least one excavator control layout is selected. The hand lever may further be deactivated when the loader control layout is selected. According to a further embodiment of the machine control system, the control device is configured to assign two different excavator control layouts to the plurality of operating elements, wherein the excavator operating functions are different from each other and both different from the loader operating functions.
According to a further aspect of the invention, a construction machine that is configured to be operated in a loader mode and in at least one excavator mode, wherein the construction machine comprises a machine control system according to one of the embodiments described above, is provided.
Embodiments of the present invention are subsequently described with reference to the attached
The articulated boom 2 may be arranged on the upper structure 5, wherein the articulated boom 2 may be in particular a three-armed boom 2. At one boom end, the articulated boom 2 may be pivotably attached to the machine frame 6 by means of a first articulation 61. The first articulation 61 may be a pivot joint. The first articulation 61 may be provided at a central position of the machine frame 6 in widthwise direction of the upper structure 5 and in front of the vertical axis of rotation of the upper structure 5 in lengthwise direction of the upper structure 5. At the other end of the articulated boom 2, which is not attached to the machine frame 6, a tool mount 3 may be pivotably arranged. The articulated boom 2 may comprise the proximal arm 62, an intermediate arm 64 and a distal arm 66. The proximal arm 62 may be hinged to the machine frame 6 by means of the first articulation 61, the intermediate arm 64 may be hinged to the proximal arm 62 by means of a second articulation 63 and/or the distal arm 66 may be hinged to the intermediate arm 64 by means of a third articulation 65. The articulations 61, 63, 65 may be designed as pivoting joints. The first articulation 61 may interconnect the proximal arm 62 and the upper structure 5 and the machine frame 6, respectively, the second articulation 63 may interconnect the intermediate arm 64 and the proximal arm 62 and the third articulation 65 may interconnect the distal arm 66 and the intermediate arm 64. The articulated boom 2 may further comprise a first positioning cylinder 82 for pivoting the proximal arm 62, a second positioning cylinder 84 for pivoting the intermediate arm 64, a third positioning cylinder 86 for pivoting the distal arm 66 and/or a fourth positioning cylinder 88 for pivoting the tool mount 3.
Different tools 10, 20, 30 may be provided on the construction machine 1, which are configured to be mounted to the tool mount 3 that may be pivotably attached to the distal arm 66. A fourth articulation 67 may interconnect the distal arm 66 and the tool mount 3. Tools 10, 20, 30 not mounted to the tool mount 3 may be carried by the construction machine 1 on a tool storage. A first tool 10 may be a loader bucket 11, a second tool 20 may be an excavator bucket 21 and a third tool 30 may be a hammer 31, wherein at least the loader bucket 11 and the excavator bucket 21 may be provided on the construction machine 1. The hammer 31 may be a hydraulic hammer. Alternatively, only two tools out of the different tools 10, 20, 30 may be provided on the machine.
The chassis 4 may comprise a first tool carrier 40 and the upper structure 5 may further comprise a second tool carrier 50, wherein the first tool carrier 40 and/or the second tool carrier 50 may provide the tool storage on the construction machine 1. The second tool carrier 50 may be configured as a tool changer. The first tool carrier 40 may be arranged at the rear side of the chassis 4 and may be configured to carry the first tool 10. The first tool carrier 40 may be tiltable and may be moved between an upward position and a downward position. The upward position may serve for carrying the first tool 10 and the downward position may serve for utilizing the first tool 10, e.g. the loader bucket 11, for carrying out dozer work with the construction machine 1. In other words, in the upward position, the first tool 10 is spaced from the ground, whereas it is in contact with or at least in proximity of the ground in the downward position. The second tool carrier 50 may be arranged at the front end of the upper structure 5, wherein the second tool carrier 50 may be positioned adjacent to the articulated boom 2 in widthwise direction of the upper structure 5. The articulated boom 2 may be arranged in between the driver's cabin 9 and the second tool carrier 50. The second tool carrier 50 may be accommodated in a frame recess of the machine frame 6 and may be pivoted from a stowed position to at least one pivot position. For that purpose, the second tool carrier 50 may be pivotably attached to the machine frame 6. Two tools 20, 30 may be carried on the second tool carrier 50. The tools 20, 30 may be the excavator bucket 21 and the hammer 31, both mountable to the tool mount 3.
The different operational modes of the construction machine 1 are subsequently described in detail with reference to the
Embodiments of a machine control system 100 with a single switch 130 are further described with respect to
As described in detail in the following, turning the rotary knob 131 of the switch 130 of
Furthermore, the machine control system 100 may further be configured to control the second tool carrier 50. For that purpose, as shown in
The plurality of operating elements 110 of the machine control system 100 may comprise at least two hand levers, a first hand lever 112 and a second hand lever 114. Optionally, the plurality of operating elements 110 may further comprise an additional hand lever 118. The first hand lever 112 may be arranged at a right-hand side of the driver's seat 101, wherein the first hand lever 112 may be actuated with the operator's right hand. The first hand lever 112 may be arranged at a front portion of the right-hand side, for example on a front portion of a right armrest of the driver's seat 101. The second hand lever 114 may be arranged at a left-hand side of the driver's seat 101, wherein the second hand lever 114 may be actuated with the operator's left hand. The second hand lever 114 may be arranged at a front portion of the left-hand side, for example on a front portion of a left armrest of the driver's seat 101. The additional hand lever 118 may be arranged at the right-hand side of the driver's seat 101, wherein the additional hand lever 118 may be actuated with the operator's right hand. The additional hand lever 118 may be arranged at a rear portion of the right-hand side, for example on a rear portion of the right armrest of the driver's seat 101. The plurality of operating elements 110 may further comprise a foot lever 116. Additionally, the plurality of operating elements 110 may further comprise ground drive operating elements 170 that are further described below with reference to
A switch 130 of the machine control system 100 as described in connection with
The control device 120 may be connected with the plurality of operating elements in a wire-based manner or in a wireless manner. The control device 120 may be connected with the first hand lever 112, the second hand lever 114, the foot lever 116 and the switch 130. The control device 120 may be further connected with the additional hand lever 118.
In
In case that the preconditions for the loader control layout L are fulfilled and the switch 130 is turned to its loader position 132, the plurality of operating elements 110 may be assigned with loader operating functions as follows: In the loader control layout L, the first hand lever 112 may be assigned in its longitudinal moving direction with operating functions for moving the intermediate arm 64 of the articulated boom 2. A forward movement f1 of the first hand lever 112 may cause a downward pivoting of the intermediate arm 64 of the articulated boom 2. A backward movement b1 of the first hand lever 112 may cause an upward pivoting of the intermediate arm 64. The first hand lever 112 may be further assigned in its lateral moving direction with operating functions for moving the loader bucket 11 mounted on the tool mount 3 of the articulated boom 2. A left movement 11 of the first hand lever 112 may cause a upward tilting of the loader bucket 11. A right movement r1 of the first hand lever 112 may cause a downward tilting of the loader bucket 11. Further, the second hand lever 114 may be assigned in its longitudinal moving direction with operating functions for driving the construction machine. A forward movement f2 of the second hand lever 114 may cause a forward driving of the construction machine 1. A backward movement b2 of the second hand lever 114 may cause a rearward driving of the construction machine 1. The second hand lever 114 may be further assigned in its lateral moving direction with operating functions for steering the construction machine 1. A left movement 12 of the second hand lever 114 may cause a left steering of the construction machine 1. A right movement r2 of the second hand lever 114 may cause a right steering of the construction machine 1. The additional hand lever 118 may not be assigned with any operating functions in the loader control layout L. For example, the additional hand lever 118 may be deactivated by the control device 120. In addition, the foot lever 116 may be assigned in its longitudinal moving direction with operating functions for moving the distal arm 66 of the articulated boom 2. A pushing f3 of the foot lever 116 may cause an outward pivoting of the distal arm 66 of the articulated boom 2. A releasing b3 of the foot lever 116 may cause an inward pivoting of the distal arm 66 of the articulated boom 2.
In
The control device 120 may be configured to only allow the machine control system 100 to be changed to an excavator control layout E1, E2 if certain preconditions are fulfilled. A precondition may be that the second tool carrier 50 is stowed in the machine frame 6 as shown in
In case that the precondition for the excavator control layout E1 is fulfilled and the switch 130 is moved to its excavator position 134, the plurality of operating elements 110 may be assigned with excavator operating functions as follows: In the excavator control layout E1, the first hand lever 112 may be assigned in its longitudinal moving direction with operating functions for moving the proximal arm 62 of the articulated boom 2. A forward movement f1 of the first hand lever 112 may cause an outward pivoting of the proximal arm 62 of the articulated boom 2. A backward movement b1 of the first hand lever 112 may cause an inward pivoting of the proximal arm 62. The first hand lever 112 may be further assigned in its lateral moving direction with operating functions for moving the excavator bucket 21 mounted on the tool mount 3 of the articulated boom 2. A left movement 11 of the first hand lever 112 may cause a inward tilting of the excavator bucket 21. A right movement r1 of the first hand lever 112 may cause an outward tilting of the excavator bucket 21. Further, the second hand lever 114 may be assigned in its longitudinal moving direction with operating functions for moving the distal arm 66 of the articulated boom 2. A forward movement f2 of the second hand lever 114 may cause an outward pivoting of the distal arm 66 of the articulated boom 2. A backward movement b2 of the second hand lever 114 may cause an inward pivoting of the distal arm 66 of the articulated boom 2. The second hand lever 114 may be further assigned in its lateral moving direction with operating functions for rotating the upper structure 5 together with the articulated boom 2 with respect to the chassis 4 of the construction machine 1. A left movement 12 of the second hand lever 114 may cause a left rotation of the upper structure 5. A right movement r2 of the second hand lever 114 may cause a right rotation of the upper structure 5. Further, the additional hand lever 118 may be assigned in its longitudinal moving direction with operating functions for moving the loader bucket 11 mounted to the first tool carrier 40 as shown in
In
In
In
Number | Date | Country | Kind |
---|---|---|---|
PCT/CN2019/098138 | Jul 2019 | CN | national |