The present invention relates to a controller for a machine including a load handling apparatus, a machine including such a controller, and a control method.
Machines including a load handling apparatus typically include a front and a rear axle supporting a machine body on which the load handling apparatus is mounted. Wheels are normally coupled to the front and rear axles, the wheels being configured to engage the ground and permit movement of the machine across the ground.
The load handling apparatus includes, for example, an extendable lifting arm moveable by one or more actuators with respect to the machine body. The lifting arm includes a load carrying implement to carry a load such that a load carried by the load carrying implement can be moved with respect to the machine body by the lifting arm.
Movement of the load produces a moment of tilt about an axis of rotation of one of the front or rear axles. Alternatively, a moment of tilt may be induced about another axis where, for example, stabilisers are used to stabilise the body relative to the ground during load handling operations.
Extension of the lifting arm in forwards direction, particularly when carrying a load, induces a moment of tilt about the axis of rotation of the front axle. As a result the portion of the machine (and load) weight supported by the rear axle decreases.
In order to ensure that the machine does not rotate about the front axle to such an extent that the wheels coupled to the rear axle are lifted from the ground surface (i.e. to ensure that the machine does not tip), when the load on the rear axle reduces to a threshold level, a safety control prevents further movement of the lifting arm. An example of such a machine can be found in EP1532065.
A problem arises because, in order to remain within safety limits, the threshold level which is selected for use by the safety control is overly restrictive for certain lifting arm positions—preventing the lifting arm from being moved into positions which do not actually risk the tipping of the machine.
It will be appreciated that this and similar problems apply to other machines too.
Accordingly, an aspect of the present invention provides a controller for use with a machine comprising a machine body, and a load handling apparatus coupled to the machine body and moveable with respect to the machine body, the controller being configured to receive a signal representative of the position of the load handling apparatus with respect to the machine body and a signal representative of a moment of tilt of the machine, wherein the controller is further configured to issue a signal for use by an element of the machine to control an operation of the machine when a value of the signal representative of the moment of tilt reaches a threshold value, the threshold value being dependent on the signal representative of the position of the load handling apparatus with respect to the machine body.
The element of the machine may include a movement actuator which, in response to the signal issued by the controller, is configured to restrict or substantially prevent a movement of the load handling apparatus.
The element of the machine may include an indicator of the machine which, in response to the signal issued by the controller, is configured to display and/or sound a warning.
The controller may be further configured to receive a signal representative of whether one or more stabilisers of the machine are deployed, and the threshold value may be further dependent on the signal representative of whether one or more of the stabilisers of the machine are deployed.
The signal representative of the position of the load handling apparatus may be a signal representative of an angle of rotation of a lifting arm of the load handling apparatus with respect to the machine body about a substantially fixed pivot.
The signal representative of the moment of tilt of the machine may be a signal representative of the load on an axle of the machine.
The threshold value may include a first threshold value associated with one or more predetermined positions of the load handling apparatus and a second threshold value associated with one or more other predetermined positions of the load handling apparatus.
The threshold value may be proportional or substantially proportional to the signal representative of a position of the load handling apparatus over a range of positions of the load handling apparatus.
The range of positions of the load handling apparatus may be between a first and a second position of the load handling apparatus, and at least one different threshold value may be used when the position of the load handling apparatus is outside of the range.
Another aspect of the invention provides a machine including a controller as above.
Another aspect of the present invention provides a method of controlling a machine comprising a machine body, and a load handling apparatus coupled to the machine body and moveable with respect to the machine body, the method comprising: receiving a signal representative of the position of the load handling apparatus with respect to the machine body and a signal representative of a moment of tilt of the machine; comparing signal representative of the moment of tilt with a threshold value, the threshold value being dependent on the signal representative of the position of the load handling apparatus with respect to the machine body; and issuing a signal for use by an element of the machine to control an aspect of an operation of the machine when the signal representative of the moment of tilt reaches the threshold value.
The method may further include restricting or substantially preventing a movement of the load handling apparatus in response to the issued signal.
The method may further include displaying and/or sounding a warning in response to the signal issued by the controller.
The method may further include receiving a signal representative of whether one or more stabilisers of the machine are deployed, wherein the threshold value may be further dependent on the signal representative of whether one or more of the stabilisers of the machine are deployed.
The signal representative of the position of the load handling apparatus may be a signal representative of an angle of rotation of a lifting arm of the load handling apparatus with respect to the machine body about a substantially fixed pivot.
The signal representative of the moment of tilt of the machine may be a signal representative of the load on an axle of the machine.
The threshold value may include a first threshold value associated with one or more predetermined positions of the load handling apparatus and a second threshold value associated with one or more other predetermined positions of the load handling apparatus.
The threshold value may be proportional or substantially proportional to the signal representative of a position of the load handling apparatus over a range of positions of the load handling apparatus.
The range of positions of the load handling apparatus may be between a first and a second position of the load handling apparatus, and at least one different threshold value may be used when the position of the load handling apparatus is outside of the range.
Embodiments of the present invention are described herein, by way of example, with reference to the accompanying drawings, in which:
With reference to
In an embodiment, the machine 1 has a first and a second axle, each axle being coupled to a pair of wheels (two wheels 4,5 are shown in
In an embodiment, at least one of the first and second axles is coupled to the machine body 1 by a pivot joint (not shown) located at substantially the centre of the axle such that the axle can rock about a longitudinal axis of the machine 1—thus, improving stability of the machine 1 when moving across uneven ground. It will be appreciated that this effect can be achieved in other known manners.
A load handling apparatus 6,7 is coupled to the machine body 2. The load handling apparatus 6,7 may be mounted by a mount 9 to the machine body 2. In an embodiment, the load handling apparatus 6,7 includes a lifting arm 6,7.
The lifting arm 6,7 may be a telescopic arm having a first section 6 connected to the mount 9 and a second section 7 which is telescopically fitted to the first section 6. In this embodiment, the second section 7 of the lifting arm 6,7 is telescopically moveable with respect to the first section 6 such that the lifting arm 6,7 can be extended and retracted. Movement of the first section 6 with respect to the second section 7 of the lifting arm 6,7 may be achieved by use of an extension actuator 8 which may be a double acting hydraulic linear actuator. One end of the extension actuator 8 is coupled to the first section 6 of the lifting arm 6,7 and another end of the extension actuator 8 is coupled to the second section 7 of the lifting arm 6,7 such that extension of the extension actuator 8 causes extension of the lifting arm 6,7 and retraction of the extension actuator 8 causes retraction of the lifting arm 6,7. As will be appreciated, the lifting arm 6,7 may include a plurality of sections: for example, the lifting arm 6,7 may comprise two, three, four or more sections. Each arm section may be telescopically fitted to at least one other section.
The lifting arm 6,7 can be moved with respect to the machine body 2 and the movement is preferably, at least in part, rotational movement about the mount 9 (about pivot B of the lifting arm 6,7). Rotational movement of the lifting arm 6,7 with respect to the machine body 2 is, in an embodiment, achieved by use of a lifting actuator 10 coupled, at one end, to the first section 6 of the lifting arm 6,7 and, at a second end, to the machine body 2. The lifting actuator 10 may be a double acting hydraulic linear actuator.
A load handling implement 11 may be located at a distal end of the lifting arm 6,7. The load handling implement 11 may include a fork-type implement which may be rotatable with respect to the lifting arm 6,7 about a pivot D-movement of the load handling implement 11 may be achieved by use of a double acting linear hydraulic actuator coupled to the load handling implement 11 and the distal end of the section 7 of the lifting arm 6,7.
When the machine 1 lifts a load L supported by the load handling implement 11, the load L will produce a moment about an axis of the machine 1 which causes the machine to tend to tilt about that axis. The moment is, therefore, referred to herein as a moment of tilt. In the depicted example, this axis of the machine 1 about which the machine 1 is likely to tilt is axis C—i.e. about the first (or front) axle.
A tilt sensing arrangement 13 (see
The tilt sensing arrangement 13 is further configured to issue a signal to the controller 12 such that a moment of tilt of the machine about an axis can be determined. In an embodiment, the tilt sensing arrangement 13 includes a strain gauge coupled to an axle of the machine 1. In an embodiment, the tilt sensing arrangement 13 includes a load cell located between the machine body 2 and an axle and configured to sense the load (or weight) on the axle. The tilt sensing arrangement 13 may be coupled to or otherwise associated with the second (or rear) axle.
The tilt sensing arrangement 13 may, in an embodiment, include several sensors which sense different parameters and use these parameters to generate a signal such that a moment of tilt of the machine 1 can be determined.
The tilt sensing arrangement 13 may take other forms—as will be appreciated.
A position sensor arrangement 14 (see
The position sensor arrangement 14 is further configured to issue a signal to the controller 12 representative of a position of at least a portion of the load handling apparatus 6,7 with respect to the machine body 2. The position sensor arrangement 14 may sense a position of at least a portion of the load handling apparatus 6,7 with respect to the machine body 2 or may, for example, sense a position of at least a portion of the load handling apparatus 6,7 with respect to a predetermined axis (the predetermined axis having a substantially known or assumed positional relationship with the machine body 2).
In an embodiment, the position sensor arrangement 14 is configured to issue a signal representative of an orientation of a portion of the load handling apparatus 6,7.
The position sensor arrangement 14 may be a series of switches associated with the load handling apparatus 6,7 and configured to be actuated by movement of the load handling apparatus 6,7 with respect to the machine body 2. The position sensor arrangement 14 may include a series of markings on a part of the lifting actuator 10 and a reader configured to detect the or each marking. The lifting actuator 10 may be arranged such that extension of the lifting actuator 10 causes one or more of the series of markings to be exposed for detection by the reader. If the position of the markings on the actuator 10 is known, then the extension of the lifting actuator 10 can be determined.
It will be appreciated that other position sensor arrangements are possible.
In an embodiment, the position sensor arrangement 14 is configured to issue a signal representative of an angle of a lifting arm 6,7 of the load handling apparatus 6,7 with respect to the machine body 2. In an embodiment, this signal may be the angle of the lifting arm 6,7 with respect to the machine body 2. In an embodiment, the position sensor arrangement 14 is configured to issue a signal representative of an angle of rotation of a lifting arm 6,7 of the load handling apparatus 6,7 about a substantially fixed pivot (e.g. pivot B).
A controller 12 (see
When a load L is supported by the load handling implement 11, the weight of the load L is counterbalanced by the weight of the machine 1. However, if the moment of tilt increases, the machine 1 may become unstable as the weight on the second axle decreases—i.e. the machine 1 may tip about axis C.
The controller 12 of the machine 1 is configured to receive a signal indicative of the moment of tilt—which may, for example, be the load (or weight) on the second (or rear) axle. In addition, the controller 12 is configured to receive a signal indicative of a position of the load handling apparatus—for example the angle of the lifting arm 6,7 with respect to the machine body 2.
In an embodiment (see
When the signal representative of a position of the load handling apparatus 6,7 indicates that the load handling apparatus 6,7 is in a second position with respect to the machine body 2, the controller compares the signal representative of the moment of tilting with the second threshold value. The controller 12 may then issue a signal or command to restrict or substantially prevent a movement of the load handling apparatus 6,7 if, for example, the signal representative of the moment of tilting is close to or is approaching the second threshold value.
Restricting or substantially preventing a movement of the load handling apparatus 6,7 may include, for example, restricting or stopping the flow of hydraulic fluid into and out of a movement actuator such as the lifting actuator 10. In an embodiment, restricting or substantially preventing a movement of the load handling apparatus 6,7 includes restricting or substantially preventing a movement of the load handling apparatus 6,7 in one or more directions. In an embodiment in which the load handling apparatus 6,7 includes a lifting arm 6,7, restricting or substantially preventing a movement of the lifting arm 6,7 may prevent lowering of the arm 6,7 but may allow raising and/or retraction of the lifting arm 6,7.
Thus, the threshold value which is used for the comparison by the controller 12 is dependent on the position of the load handling apparatus 6,7. This dependency may take many different forms—see below.
Restricting or substantially preventing a movement of the load handling apparatus 6,7 is intended to seek to reduce the risk of the machine tipping by preventing or restricting a movement which would otherwise tip—or risk tipping—the machine 1. The use of a threshold value which is dependent on a position of the load handling apparatus 6,7 is intended to seek to avoid restricting movement of the load handling apparatus 6,7 needlessly when there is little or no risk of tipping the machine 1 or moving out of safety limits.
The restriction or substantial prevention of a movement of the load handling apparatus 6,7 may include, for example, the progressive slowing of a movement of at least a part of the load handling apparatus 6,7—for example, slowing the speed of movement of a lifting arm 6,7 to a stop.
In an embodiment, the first and second threshold values are selected dependent on the position of the load handling apparatus 6,7. A single threshold value may apply to several different positions of the load handling apparatus 6,7 with respect to the machine body 2. The threshold values may be proportional to or substantially proportional to a position of the load handling apparatus 6,7 with respect to the machine body 2—for example, an angular position of a lifting arm 6,7 of the load handling apparatus 6,7 with respect to the machine body 2 (see
For example, the machine 1 may have a load handling apparatus 6,7 which includes a lifting arm 6,7 and position sensor arrangement 14 may include a sensor configured to sense the angle of the lifting arm 6,7 with respect to the machine body 2 (or a parameter representative of the angle of the lifting arm 6,7). The threshold value used by the controller 12 may be selected dependent on the angle of the lifting arm 6,7 with respect to the machine body 2. A first threshold value may be used for angles below a lower limit and a second threshold value may be used for angles above an upper limit. If the lower and upper limits are at different angles, then a variable threshold value may be used between the upper and lower limits (the variable threshold value may be proportional to the position of the lifting arm 6,7). The first threshold value is preferably lower than the second threshold value.
In an embodiment, there is a plurality of threshold values each with a respective load handling apparatus position associated therewith. The threshold values and associated load handling apparatus positions may be stored in a lookup table which can be accessed by the controller.
In an embodiment, the load sensor arrangement senses the weight on the second (or rear) axle of the machine 1. In this example embodiment, a typical load on the second axle of the machine 1 is 4000 kg to 6000 kg. A first threshold value for the controller 12 is selected to be about 1000 kg for lifting arm angles with respect to the horizontal (with the machine in an typical orientation) of less than about 40° (or less than about 25°-30° in another example), a second threshold value is selected to be about 3500 kg for lifting arm angles with respect to the horizontal of greater than about 60° (or greater than about 55° in another example). The threshold value for any angles between these angles (e.g. between 40° and 60° in one example) may be proportional or substantially proportional to the angle such that there is a substantially linear progression of the threshold value for a given angle from the first to the second threshold value between the specified angles (e.g. between 40° and 60° in one example).
The threshold values used for a particular machine will be dependent on the machine characteristics. For example, the threshold values may be dependent on the geometry of the machine, the mass of the machine, the geometry and mass of the load handling apparatus 6,7. The threshold values are selected in an attempt to prevent tipping of the machine during operation.
It will be appreciated that the selection of a threshold value for the moment of tilt dependent on the position of the load handling apparatus 6,7 allows the machine 1 to operate safely within a full range of movement.
In an embodiment, the machine 1 includes one or more stabilisers S which may be extended or retracted from the machine body 2. The or each stabiliser S preferably extends from a part of the machine body 2 which is towards the load handling implement 11 of the machine 1. There are preferably two stabilisers S and each stabiliser is preferably located adjacent a wheel which is coupled to the first (or front) axle. The or each stabiliser S is configured to be extended such it makes contact with a ground surface and restricts movement of the machine 1 about an axis (for example axis C) which may be induced by the moment of tilt caused by the load L.
If the machine 1 includes one or more stabilisers S, then the controller 12 may be further configured to receive a signal from a stabiliser sensor arrangement 15 (see
In an embodiment, an indicator 17 (see
The lights are, in an embodiment, colour coded—with one or more green lights being lit when that moment of tilt is below the relevant threshold value as determined by the controller 12 and one or more amber or red lights being lit (or flashed) when the relevant threshold value is close or is approaching. An alarm of the indicator 17 may be sounded, in an embodiment, when the relevant threshold is close or approaching. The alarm may be silent when the relevant threshold is not close or approaching.
In accordance with an embodiment, a scaling factor which is dependent on the signal representative of the position of the load handling apparatus 6,7 is applied to the signal representative of the moment of tilt in order to determine the number of lights 18 which are to be lit. This scaling factor may be inversely proportional to the signal representative of the position of the load handling apparatus 6,7. This use of a scaling factor may occur in the controller 12 or in the indicator 17.
Therefore, the moment of tilt which causes the indicator 17 to indicate that the machine 1 is at risk of tipping varies in dependence on the position of the load handling apparatus 6,7.
The dependence on the position of the load handling apparatus 6,7, seeks to ensure that the operation of the indicator 17 can be easily understood by the operator. If the indicator 17 operated solely based on the signal representative of the moment of tilt of the machine 1 then, for example, the number of lights 18 lit when the machine 1 is at risk of tipping would vary. This would be confusing for the operator.
The indicator 17 may take many different forms and need not be a plurality of lights 18 as described above but could be a numerical indicator which displays a numerical value representative of the stability of the machine 1. The indicator 17 also need not be in the cab 3 but may be provided elsewhere in a location in which it can be viewed and/or heard by an operator.
In an embodiment, the indicator 17 includes a light which flashes and/or an alarm that sounds when the controller 12 issues a signal to restrict or substantially prevent a movement of the load handling apparatus 6,7.
In an embodiment, the indicator 17 is provided and the controller 12 is coupled to the indicator 17. A signal issued by the controller 12 to the indicator 17 controls operation of the indicator 17 and the controller 32 may or may not also be operable to restrict or substantially prevent movement of the load handling apparatus 6,7.
It will be appreciated that a signal issued by the controller 12 is for use by an element 16 (see
The features disclosed in the foregoing description, or the following claims, or the accompanying drawings, expressed in their specific forms or in terms of a means for performing the disclosed function, or a method or process for attaining the disclosed result, as appropriate, may, separately, or in any combination of such features, be utilised for realising the invention in diverse forms thereof.
Number | Date | Country | Kind |
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1015281.7 | Sep 2010 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB2011/051699 | 9/12/2011 | WO | 00 | 11/8/2013 |