Patent Application
20150152356
The present invention generally relates to the use of hydrophobically modified polysaccharides for preventing the staining of plastic dishware, a machine dishwasher detergent containing hydrophobically modified polysaccharides for preventing the staining of plastic dishware, the use of this dishwasher detergent, and a method for machine dishwashing using this dishwasher detergent.
When stains occur on plastic in the course of machine dishwashing, this is usually caused by very intensely colored foods such as curry, paprika, tomatoes, red cabbage, ketchup, carrots, etc., which in the form of food residues are introduced into the dishwasher. Stains on plastic, such as plastic dishware, result in consumer dissatisfaction, since, although the affected plastic dishware remains undamaged on a purely functional level, this is perceived by many consumers as detrimental to the appearance, insufficiently cleaned, or at least esthetically displeasing.
Compounds for reducing the staining of plastics are described in patent application WO 02/064720, for example. The cited publication discloses that copolymers based on hydrophobically modified polycarboxylates suppress the staining of plastics.
International Patent Application WO 03/095602 discloses a method for removing colored soils on plastic, using a component having a density of 0.6 to 1 g/L, in particular paraffin oil and similar hydrocarbons, olive oil, and soybean oil.
WO 2010/078979 discloses the use of porous polyamide particles and synthetic layered silicates for reducing the staining of plastic dishware.
Detergents or cleaning agents containing hydrophobically modified polysaccharides such as hydroxypropyl celluloses are known from International Patent Applications WO 99/31211 and WO 2006/065848. These cellulose ethers have the advantages that they are compatible with salts, have inherently good solubility in various solvents, and are stable under acidic as well as alkaline conditions. The hydrophobically modified polysaccharides are suitable for numerous applications. As disclosed in WO 99/31211, they may also be used in machine dishwasher detergents, in particular solid machine dishwasher detergents. According to one example, dry powders containing hydrophobically modified polysaccharides may be easily manufactured. However, the cited publications do not mention the property of reducing stains on plastic dishware in machine dishwashing.
The object of the present invention is to provide further compounds for use in machine dishwasher detergents which at least reduce the occurrence of stains on plastics, due to colored food residues, in the course of machine dishwashing.
Furthermore, other desirable features and characteristics of the present invention will become apparent from the subsequent detailed description of the invention and the appended claims, taken in conjunction with the accompanying drawings and this background of the invention.
Use of hydrophobically modified polysaccharides for reducing the staining of plastic dishware in machine dishwashing operations.
Machine dishwasher detergent containing sulfonic acid group-containing polymers as water softener, characterized in that the agent also contains at least one hydrophobically modified polysaccharide.
The following detailed description of the invention is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. Furthermore, there is no intention to be bound by any theory presented in the preceding background of the invention or the following detailed description of the invention.
A first subject matter of the present invention relates to the use of hydrophobically modified polysaccharides, in particular hydrophobically modified cellulose derivatives, for reducing the staining of plastic dishware in machine dishwashing operations. In general, the reduction in staining is understood to mean that the transfer of colored substances, resulting from colored food residues, to plastic dishware when it is cleaned in an automatic dishwasher is at least reduced, and in the best case is even completely eliminated. However, the term is also understood to mean that a change in the perceived color of plastic dishware when it is cleaned in an automatic dishwasher is at least reduced, and in the best case is completely eliminated.
A further subject matter of the present invention relates to a machine dishwasher detergent which contains sulfonic acid group-containing polymers as water softener, and also at least one hydrophobically modified polysaccharide.
A further subject matter of the present invention relates to the use of a machine dishwasher detergent according to the invention for preventing and/or reducing the discoloration of plastic and/or for avoiding a change in the perceived color of plastic dishware when it is cleaned in an automatic dishwasher.
A further subject matter of the present invention relates to a machine dishwashing method in which a machine dishwasher detergent according to the invention is used in particular for the purpose of reducing and/or preventing the staining of plastics.
Preferred hydrophobically modified polysaccharides which are employed in the uses, agents, and method are hydrophobically modified cellulose derivatives. Surprisingly, hydrophobically modified cellulose derivatives provide for the staining of plastic materials during the machine dishwashing process to be largely prevented or at least considerably reduced, while hydrophilic cellulose derivatives modified with carboxylic acid or sulfonic acid groups, such as carboxymethyl cellulose or sulfoethyl cellulose, have little or no effect. Particularly preferred hydrophobically modified cellulose derivatives are methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, hydroxyethyl methyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, methylhydroxy ethyl cellulose, ethylhydroxy ethyl cellulose, or a mixture of two or more of these cellulose derivatives.
The change in the perceived color of plastic dishware when it is cleaned in an automatic dishwasher may be avoided or at least reduced. The transfer of colored substances, resulting from colored food residues, to plastic dishware when it is cleaned in an automatic dishwasher may be eliminated or at least reduced. The transfer of the following colored substances may be inhibited or at least reduced in a particularly effective manner:
The transfer of the following colored substances may also possibly be inhibited:
In particular white and brightly plastic materials benefit from the invention. In one preferred embodiment, the plastic materials are made of polyethylene or polypropylene.
With regard to the above-mentioned substances, particularly preferred hydrophobically modified cellulose derivatives include hydroxyethyl methyl cellulose (HEMC), hydroxypropyl methyl cellulose (HPMC), methylhydroxy ethyl cellulose, or mixtures of two or more of these cellulose derivatives or mixtures of at least one of these hydrophobically modified cellulose derivatives with further cellulose derivatives. These further cellulose derivatives may then also have a more hydrophilic character, such as carboxymethyl cellulose or sulfoethyl cellulose.
Cellulose derivatives may be obtained, for example, under the trade names Ethocel®, Methocel®, Walocel®, or Cellosize® from The Dow Chemical Company.
Within the scope of the present invention, hydroxypropyl methyl cellulose (HPMC) and hydroxyethyl methyl cellulose (HEMC) have proven to be particularly advantageous.
The hydrophobically modified polysaccharides and in particular the hydrophobically modified cellulose derivatives are typically used in quantities of 0.1 to 10% by weight, based on the overall formulation of the agent used. Below the stated minimum quantity, the effects are generally insufficient, while above the stated maximum quantity, no further overall technical application-related advantages are discernible. Preferred quantities of hydrophobically modified cellulose derivatives, primarily HPMC and/or HEMC, are 1 to 8% by weight, in particular 2 to 6% by weight.
In one preferred embodiment, although the machine dishwasher detergent according to the invention contains no cellulose derivatives modified with sulfonic acid groups, it contains, in addition to the hydrophobically modified cellulose derivatives, sulfonic acid group-containing polymers, which are customarily used as a water softener in machine dishwasher detergents. Sulfonic acid group-containing polymers of this type are known to those skilled in the art from the literature. Copolymers composed of unsaturated carboxylic acids, sulfonic acid group-containing monomers, and optionally further ionogenic or nonionogenic monomers are particularly preferably usable as sulfonic acid group-containing polymers.
Preferred copolymeric sulfopolymers contain, in addition to sulfonic acid group-containing monomer(s), at least one monomer from the group of unsaturated carboxylic acids.
Particularly preferably used as unsaturated carboxylic acid(s) are unsaturated carboxylic acids of the formula R1(R2)C═C(R3)COOH, in which R1 to R3 independently stand for —H, —CH3, a straight-chain or branched saturated alkyl radical containing 2 to 12 carbon atoms, a straight-chain or branched, mono- or polyunsaturated alkenyl radical containing 2 to 12 carbon atoms, alkyl or alkenyl radicals as defined above which are substituted with —NH2, —OH, or —COOH, or stand for —COOH or —COOR4, where R4 is a saturated or unsaturated, straight-chain or branched hydrocarbon radical containing 1 to 12 carbon atoms.
Particularly preferred unsaturated carboxylic acids are acrylic acid, methacrylic acid, ethacrylic acid, α-chloroacrylic acid, α-cyanoacrylic acid, crotonic acid, α-phenylacrylic acid, maleic acid, maleic acid anhydride, fumaric acid, itaconic acid, citraconic acid, methylenemalonic acid, sorbic acid, cinnamic acid, or mixtures thereof.
Sulfonic acid group-containing monomers of the formula
R5(R6)C═C(R)—X—SO3H
are preferred in which R5 to R7 independently stand for —H, —CH3, a straight-chain or branched saturated alkyl radical containing 2 to 12 carbon atoms, a straight-chain or branched, mono- or polyunsaturated alkenyl radical containing 2 to 12 carbon atoms, alkyl or alkenyl radicals as defined above which are substituted with —NH2, —OH, or —COOH, or stand for —COOH or —COOR4, where R4 is a saturated or unsaturated, straight-chain or branched hydrocarbon radical containing 1 to 12 carbon atoms, and X stands for an optionally present spacer group selected from —(CH2)n—, where n=0 to 4, —COO—(CH2)k—, where k=1 to 6, —C(O)—NH—C(CH3)2—, —C(O)—NH—C(CH3)2—CH2—, and —C(O)—NH—CH(CH3)—CH2—.
Of these monomers, those of formulas
H2C═CH—X—SO3H
H2C═C(CH3)—X—SO3H
HO3S—X—(R6)C═C(R7)—X—SO3H
are preferred, in which R6 and R7 are independently selected from —H, —CH3, —CH2CH3, —CH2CH2CH3, and —CH(CH3)2, and X stands for an optionally present spacer group selected from —(CH2)n— where n=0 to 4, —COO—(CH2)k—, where k=1 to 6, —C(O)—NH—C(CH3)2—, —C(O)—NH—C(CH3)2—CH2—, and —C(O)—NH—CH(CH3)—CH2—.
Particularly preferred sulfonic acid group-containing monomers are 1-acrylamido-1-propanesulfonic acid, 2-acrylamido-2-propanesulfonic acid, 2-acrylamido-2-methyl-1-propane sulfonic acid, 2-methacrylamido-2-methyl-1-propanesulfonic acid, 3-methacrylamido-2-hydroxypropanesulfonic acid, allyl sulfonic acid, methallyl sulfonic acid, allyloxybenzenesulfonic acid, methallyloxybenzenesulfonic acid, 2-hydroxy-3-(2-propenyloxyl)propanesulfonic acid, 2-methyl-2-propene-1-sulfonic acid, styrenesulfonic acid, vinylsulfonic acid, 3-sulfopropylacrylate, 3-sulfopropylmethacrylate, sulfomethacrylamide, sulfomethylmethacrylamide, and mixtures of the mentioned acids or their water-soluble salts.
The sulfonic acid groups may be present in the polymers partially or completely in neutralized form; i.e., the acidic hydrogen atom of the sulfonic acid group may be substituted with metal ions, preferably alkali metal ions, in particular sodium ions, in some or all sulfonic acid groups. The use of partially or completely neutralized sulfonic acid group-containing copolymers is preferred according to the invention.
For copolymers which contain only carboxylic acid group-containing monomers and sulfonic acid group-containing monomers, the monomer distribution of the copolymers preferably used according to the invention is in each case preferably 5 to 95% by weight; the proportion of the sulfonic acid group-containing monomer is particularly preferably 50 to 90% by weight, and the proportion of the carboxylic acid group-containing monomer is particularly preferably 10 to 50% by weight, the monomers preferably being selected from those mentioned above.
The molar mass of the sulfo copolymers preferably used according to the invention may be varied in order to adapt the properties of the polymers to the intended purpose. Preferred machine dishwasher detergents are characterized in that the copolymers have molar masses of 2000 to 200,000 gmol−1, preferably 4000 to 25,000 gmol−1, in particular 5000 to 15,000 gmol−1.
In another preferred embodiment, the copolymers include, in addition to carboxyl group-containing monomer and sulfonic acid group-containing monomer, at least one nonionic, preferably hydrophobic, monomer. It has been possible to improve in particular the clear rinse performance of machine dishwasher detergents according to the invention by using these hydrophobically modified polymers.
In another preferred embodiment of the invention, the agents contain at least one anionic copolymer containing
i) carboxylic acid group-containing monomer(s)
ii) sulfonic acid group-containing monomer(s)
iii) nonionic monomer(s).
As nonionic monomers, monomers of the general formula R1(R2)C═C(R3)—X—R4 are preferably used in which R1 to R3 independently stand for —H, —CH3, or —C2H5, X stands for an optionally present spacer group selected from —CH2—, —C(O)O—, and —C(O)—NH—, and R4 stands for a straight-chain or branched, saturated alkyl radical containing 2 to 22 carbon atoms or for an unsaturated, preferably aromatic, radical containing 6 to 22 carbon atoms.
Particularly preferred nonionic monomers are butene, isobutene, pentene, 3-methylbutene, 2-methylbutene, cyclopentene, hexene, 1-hexene, 2-methyl-1-pentene, 3-methyl-1-pentene, cyclohexene, methylcyclopentene, cycloheptene, methylcyclohexene, 2,4,4-trimethyl-1-pentene, 2,4,4-trimethyl-2-pentene, 2,3-dimethyl-1-hexene, 2,4-dimethyl-1-hexene, 2,5-dimethyl-1-hexene, 3,5-dimethyl-1-hexene, 4,4-dimethyl-1-hexane, ethylcyclohexyne, 1-octene, α-olefins containing 10 or more carbon atoms, such as 1-decene, 1-dodecene, 1-hexadecene, 1-octadecene, and C22 α-olefin, 2-styrene, α-methylstyrene, 3-methylstyrene, 4-propylstyrene, 4-cyclohexylstyrene, 4-dodecylstyrene, 2-ethyl-4-benzylstyrene, 1-vinylnaphthalene, 2-vinylnaphthalene, acrylic acid methyl ester, acrylic acid ethyl ester, acrylic acid propyl ester, acrylic acid butyl ester, acrylic acid pentyl ester, acrylic acid hexyl ester, methacrylic acid methyl ester, N-(methyl)acrylamide, acrylic acid 2-ethylhexyl ester, methacrylic acid 2-ethylhexyl ester, N-(2-ethylhexyl)acrylamide, acrylic acid octyl ester, methacrylic acid octyl ester, N-(octyl)acrylamide, acrylic acid lauryl ester, methacrylic acid lauryl ester, N-(lauryl)acrylamide, acrylic acid stearyl ester, methacrylic acid stearyl ester, N-(stearyl)acrylamide, acrylic acid behenyl ester, methacrylic acid behenyl ester, and N-(behenyl)acrylamide, or mixtures thereof.
The machine dishwasher detergents according to the invention may be solid or liquid, and in particular may be present as powdered solids, in compacted particle form, or as homogeneous solutions or suspensions. In another preferred embodiment of the invention, the machine dishwasher detergent is present in a pre-portioned form. In another preferred embodiment of the invention, the machine dishwasher detergent includes multiple compositions which are spatially separate from one another, thus allowing incompatible ingredients to be separate, or compositions to be provided in combination which are utilized at different times in the dishwasher. This is particularly advantageous when the machine dishwasher detergents are present in pre-portioned form. At least one of the compositions is present in solid form and/or at least one of the compositions is present in liquid form, wherein the hydrophobically modified polysaccharides are contained in at least one of the compositions, but may also be present in multiple compositions.
The agents according to the invention preferably contain at least one additional component, in particular at least two additional components, selected from the group composed of builders, surfactants, polymers, bleaching agents, bleach activators, bleach catalysts, in particular catalysts based on manganese or cobalt, enzymes, corrosion inhibitors and glass corrosion inhibitors, disintegration aids, fragrances, and fragrance carriers.
An agent according to the invention may optionally contain, in addition to the mentioned active ingredients, further known color transfer inhibitors, preferably in quantities of 0.01% by weight to 5% by weight, in particular 0.1% by weight to 1% by weight. In one preferred embodiment of the invention, a polymer composed, for example, of vinyl pyrrolidone, vinyl imidazole, vinyl pyridine N-oxide or a copolymer composed of these compounds is usable. Polyvinyl pyrrolidones having molar weights of 15,000 to 50,000 as well as polyvinyl pyrrolidones having molar weights greater than 1,000,000, in particular 1,500,000 to 4,000,000, N-vinyl imidazole/N-vinyl pyrrolidone copolymers, polyvinyl oxazolidones, polyamine N-oxide polymers, polyvinyl alcohols, and copolymers based on acrylamidoalkenyl sulfonic acids are usable.
For use in agents according to the invention, polyvinyl pyrrolidones preferably have an average molar mass in the range of 10,000 to 60,000, in particular in the range of 25,000 to 50,000. Of the copolymers, those composed of vinyl pyrrolidone and vinyl imidazole in a molar ratio of 5:1 to 1:1 and an average molar mass in the range of 5,000 to 50,000, in particular 10,000 to 20,000, are preferred.
Porous polyamide particles and/or synthetic layered silicates and/or glycerol esters may be used as further known color transfer inhibitors.
Possible ingredients which may advantageously be used in the machine dishwasher detergents according to the invention are described below.
Builders may be advantageously used. The builders include in particular zeolites, silicates, carbonates, organic co-builders, and, where there are no environmental restrictions on use, also phosphates.
Crystalline layered silicates of the general formula NaMSixO2x+1.y H2O may preferably be used, where M represents sodium or hydrogen, x stands for a number from 1.9 to 22, preferably from 1.9 to 4, particularly preferred values for x being 2, 3, or 4, and y stands for a number from 0 to 33, preferably from 0 to 20. The crystalline layered silicates of formula NaMSixO2x+1.y H2O are marketed, for example, by Clariant GmbH (Germany) under the trade name Na-SKS. Examples of these silicates are Na-SKS-1 (Na2Si22O45.x H2O, kenyaite), Na-SKS-2 (Na2Si14O29.x H2O, magadiite), Na-SKS-3 (Na2Si8O17.x H2O), or Na-SKS-4 (Na2Si4O9.x H2O, makatite). Crystalline layered silicates of formula NaMSixO2x+1.y H2O, in which x stands for 2, are particularly suitable for the purposes of the present invention. Particularly preferred are β- and δ-sodium disilicates Na2Si2O5.y H2O, primarily Na-SKS-5 (α-Na2Si2O5), Na-SKS-7 (β-Na2Si2O5, natrosilite), Na-SKS-9 (NaHSi2O5.H2O), Na-SKS-10 (NaHSi2O5.3H2O, kanemite), Na-SKS-11 (t-Na2Si2O5), and Na-SKS-13 (NaHSi2O5), in particular Na-SKS-6 (δ-Na2Si2O5).
Machine dishwasher detergents preferably contain a weight fraction of the crystalline layered silicate of formula NaMSixO2x+1.y H2O of 0.1 to 20% by weight, preferably 0.2 to 15% by weight, in particular 0.4 to 10% by weight, in each case based on the total weight of these agents.
Also usable are amorphous sodium silicates having an Na2O:SiO2 module of 1:2 to 1:3.3, preferably 1:2 to 1:2.8, in particular 1:2 to 1:2.6, and which preferably are delayed-dissolving and have secondary washing properties. The delay in dissolution compared to conventional amorphous sodium silicates may have been brought about in various ways, for example by surface treatment, compounding, compaction/compression, or overdrying. Within the scope of the present invention, the term “amorphous” is understood to mean that the silicates produce no sharp X-ray reflections in X-ray diffraction experiments, as are typical for crystalline substances, but, rather, at best produce one or multiple maxima of the scattered X-ray radiation which have a width of several degree units of the diffraction angle.
Within the scope of the present invention, it is preferred that this/these silicate(s), preferably alkali silicates, particularly preferably crystalline or amorphous alkali disilicates, is/are contained in the agents in quantities of 3 to 60% by weight, preferably 8 to 50% by weight, in particular 20 to 40% by weight, in each case based on the weight of the machine dishwasher detergent.
Of course, use of the generally known phosphates as builder substances is also possible, provided that such use is not to be avoided for environmental reasons. Of the numerous commercially available phosphates, the alkali metal phosphates, particularly preferably pentasodium or pentapotassium triphosphate (sodium or potassium tripolyphosphate), have the greatest importance in the detergent or cleaning agent industry.
“Alkali metal phosphates” is the collective term for the alkali metal (in particular sodium and potassium) salts of the various phosphoric acids, of which a distinction may be made between metaphosphoric acids (HPO3) and orthophosphoric acid (H3PO4), in addition to higher-molecular representatives. The phosphates combine several advantages: they act as alkali carriers, prevent lime deposits on machine parts or lime incrustations in fabrics, and also contribute to the cleaning performance.
Phosphates of particular commercial importance are pentasodium triphosphate, Na5P3O10 (sodium tripolyphosphate), and the corresponding potassium salt pentapotassium triphosphate, K5P3O10 (potassium tripolyphosphate). The sodium potassium tripolyphosphates are preferably usable according to the invention.
When phosphates are used within the scope of the present patent application as detergent or cleaning active substances in machine dishwasher detergent, preferred agents contain this/these phosphate(s), preferably alkali metal phosphate(s), particularly preferably pentasodium or pentapotassium triphosphate (sodium or potassium tripolyphosphate), in quantities of 5 to 80% by weight, preferably 15 to 75% by weight, in particular 20 to 70% by weight, in each case based on the weight of the machine dishwasher detergent.
The alkali carriers are further builders. Examples of suitable alkali carriers are alkali metal hydroxides, alkali metal carbonates, alkali metal hydrogen carbonates, alkali metal sesquicarbonates, the mentioned alkali silicates, alkali metal silicates, and mixtures of the above-mentioned substances; within the meaning of the present invention, preferably the alkali carbonates, in particular sodium carbonate, sodium hydrogen carbonate, or sodium sesquicarbonate may be used. A builder system containing a mixture of tripolyphosphate and sodium carbonate is particularly preferred. A builder system containing a mixture of tripolyphosphate and sodium carbonate and sodium disilicate is likewise particularly preferred. Due to their low chemical compatibility with the other ingredients of machine dishwasher detergents, compared to other builder substances, the optional alkali metal hydroxides are preferably used only in small quantities, preferably in quantities less than 10% by weight, preferably less than 6% by weight, particularly preferably less than 4% by weight, in particular less than 2% by weight, in each case based on the total weight of the machine dishwasher detergent. Agents containing less than 0.5% by weight based on their total weight, and in particular containing no alkali metal hydroxide, are particularly preferred.
The use of carbonate(s) and/or hydrogen carbonate(s), preferably alkali carbonate(s), particularly preferably sodium carbonate, in quantities of 2 to 50% by weight, preferably 5 to 40% by weight, in particular 7.5 to 30% by weight, in each case based on the weight of the machine dishwasher detergent, is particularly preferred. Agents containing less than 20% by weight, preferably less than 17% by weight, preferably less than 13% by weight, in particular less than 9% by weight, carbonate(s) and/or hydrogen carbonate(s) (based on the weight of the machine dishwasher detergent), preferably alkali carbonate(s), particularly preferably sodium carbonate, are particularly preferred.
In particular polycarboxylates/polycarboxylic acids, polymeric polycarboxylates, asparaginic acid, polyacetals, dextrins, further organic co-builders, and phosphonates are mentioned as organic co-builders. These substance classes are described below.
Examples of usable organic builder substances are the polycarboxylic acids which are usable in the form of the free acid and/or their sodium salts, wherein polycarboxylic acids are understood to mean those carboxylic acids bearing more than one acid function. Examples include citric acid, adipic acid, succinic acid, glutaric acid, malic acid, tartaric acid, maleic acid, fumaric acid, sugar acids, nitrilotriacetic acid (NTA), provided such use is not objectionable for environmental reasons, and mixtures thereof. The free acids, in addition to their builder effect, typically also have the property of an acidification component, and are thus also used for setting a lower, milder pH value of the machine dishwasher detergent. In particular citric acid, succinic acid, glutaric acid, adipic acid, gluconic acid, and any given mixtures thereof are mentioned in this regard.
For the cleaning and clear rinse performance of agents according to the invention, the use of citric acid and/or citrates in these agents has proven to be particularly advantageous. Therefore, according to the invention, machine dishwasher detergents are preferred in which the machine dishwasher detergent contains citric acid or a salt of citric acid, and the weight fraction of the citric acid or of the salt of citric acid is preferably greater than 10% by weight, preferably greater than 15% by weight, in particular between 20 and 40% by weight.
Aminocarboxylic acids and/or their salts represent another important class of phosphate-free builders. Particularly preferred representatives of this class are methylglycinediacetic acid (MGDA) or its salts, glutamine diacetic acid (GLDA) or its salts, or ethylenediamine diacetic acid (EDDA) or its salts. The content of these aminocarboxylic acids or their salts may be, for example, between 0.1 and 15% by weight, preferably between 0.5 and 10% by weight, in particular between 0.5 and 6% by weight. Aminocarboxylic acids and their salts may be used together with the above-mentioned builders, in particular also with the phosphate-free builders.
Also suited as builders are polymeric polycarboxylates such as the alkali metal salts of polyacrylic acid or of polymethacrylic acid, for example those having a relative molecular mass of 500 to 70,000 g/mol.
Suitable polymers are in particular polyacrylates which preferably have a molecular mass of 2000 to 20,000 g/mol. Due to their excellent solubility, of this group the short-chain polyacrylates having molar masses of 2000 to 10,000 g/mol, particularly preferably 3000 to 5000 g/mol, may be preferred.
Also suitable are copolymeric polycarboxylates, in particular those of acrylic acid with methacrylic acid, and of acrylic acid or methacrylic acid with maleic acid. Copolymers of acrylic acid with maleic acid, containing 50 to 90% by weight acrylic acid and 50 to 10% by weight maleic acid, have proven to be particularly suitable. Their relative molecular mass, based on free acids, is generally 2000 to 70,000 g/mol, preferably 20,000 to 50,000 g/mol, in particular 30,000 to 40,000 g/mol.
The (co-)polymeric polycarboxylates may be used either as a powder or as an aqueous solution. The content of (co-)polymeric polycarboxylates in the machine dishwasher detergents is preferably 0.5 to 20% by weight, in particular 3 to 10% by weight.
For improving the solubility in water, the polymers may also contain allyl sulfonic acids, such as allyloxybenzenesulfonic acid and methallyl sulfonic acid, as monomer.
Copolymers having acrolein and acrylic acid/acrylic acid salts, or acrolein and vinyl acetate, as monomers are also preferred.
In addition, all compounds which are able to form complexes with alkaline earth ions may be used as builders.
The agents according to the invention may contain surfactants; the group of surfactants includes nonionic, anionic, cationic, and amphoteric surfactants.
All nonionic surfactants known to those skilled in the art may be used as nonionic surfactants. Examples of suitable nonionic surfactants are alkylglycosides of general formula RO(G)x, in which R corresponds to a primary aliphatic radical which is straight-chain or methyl-branched, in particular methyl-branched in the 2-position, containing 8 to 22, preferably 12 to 18, C atoms, and G is the symbol for a glycose unit containing 5 or 6 C atoms, and preferably stands for glucose. The degree of oligomerization x, which indicates the distribution of monoglycosides and oligoglycosides, is any given number between 1 and 10; x is preferably between 1.2 and 1.4.
Another class of preferably usable nonionic surfactants, which may be used either as nonionic surfactant alone or in combination with other nonionic surfactants, is alkoxylated, preferably ethoxylated or ethoxylated and propoxylated, fatty acid alkyl esters, preferably containing 1 to 4 carbon atoms in the alkyl chain.
Nonionic surfactants of the aminoxide type, such as N-coco alkyl-N,N-dimethylaminoxide and N-tallow alkyl-N,N-dihydroxyethylaminoxide, and the fatty acid alkanolamides may also be suitable. The content of these nonionic surfactants is preferably not greater than, in particular not greater than one-half of, the ethoxylated fatty alcohols.
Other suitable surfactants are the polyhydroxy fatty acid (PHFA) amides.
Low-foaming nonionic surfactants may be used as preferred surfactants. The machine dishwasher detergents particularly preferably contain nonionic surfactants from the group of alkoxylated alcohols. Alkoxylated, advantageously ethoxylated, primary alcohols in particular, preferably containing 8 to 18 C atoms and an average of 1 to 12 moles ethylene oxide (EO) per mole alcohol, are preferably used as nonionic surfactants, in which the alcohol radical may be linear or preferably methyl-branched in the 2-position, or in which linear and methyl-branched radicals may be contained in the mixture, as are typically present in oxoalcohol radicals. In particular, however, alcohol ethoxylates containing linear radicals from alcohols of natural origin containing 12 to 18 C atoms, for example from coconut alcohol, palm alcohol, tallow fat alcohol, or oleyl alcohol, and having an average of 2 to 8 moles EO per mole alcohol are preferred. The preferred ethoxylated alcohols include, for example, C12-14 alcohols having 3 EO or 4 EO, C9-11 alcohols having 7 EO, C13-15 alcohols having 3 EO, 5 EO, 7 EO, or 8 EO, C12-18 alcohols having 3 EO, 5 EO, or 7 EO, and mixtures thereof, such as mixtures of C12-14 alcohol having 3 EO and C12-18 alcohol having 5 EO. The stated degrees of ethoxylation represent statistical mean values, which for a particular product may correspond to a whole number or a fractional number. Preferred alcohol ethoxylates have a narrow homolog distribution (narrow range ethoxylates (NRE)). In addition to these nonionic surfactants, fatty alcohols having greater than 12 EO may also be used. Examples of such are tallow fat alcohol having 14 EO, 25 EO, 30 EO, or 40 EO.
In particular, nonionic surfactants having a melting point above room temperature are preferred. Nonionic surfactant(s) having a melting point above 20° C., preferably above 25° C., particularly preferably between 25 and 60° C. and in particular between 26.6 and 43.3° C., is/are particularly preferred.
Preferably used surfactants come from the groups of alkoxylated nonionic surfactants, in particular ethoxylated primary alcohols and mixtures of these surfactants with surfactants having a complicated structure, such as polyoxypropylene/polyoxyethylene/polyoxypropylene ((PO/EO/PO) surfactants). Such (PO/EO/PO) nonionic surfactants are also characterized by good foam control.
Within the scope of the present invention, low-foaming nonionic surfactants having alternating ethylene oxide and alkylene oxide units have proven to be particularly preferred nonionic surfactants. Of these, surfactants having EO-AO-EO-AO blocks are preferred, in which in each case one to ten EO or AO groups, respectively, are bound to one another before a block made up of the respective other group follows. Nonionic surfactants of the general formula
are preferred here, in which R1 stands for a straight-chain or branched, saturated or mono- or polyunsaturated C6-24 alkyl or alkenyl radical; each group R2 or R3 is independently selected from —CH3, —CH2CH3, —CH2CH2—CH3, CH(CH3)2, and the indices w, x, y, z independently stand for integers from 1 to 6.
Thus, in particular nonionic surfactants are preferred which contain a C9-15 alkyl radical having 1 to 4 ethylene oxide units, followed by 1 to 4 propylene oxide units, followed by 1 to 4 ethylene oxide units, followed by 1 to 4 propylene oxide units. In aqueous solution these surfactants have the required low viscosity, and are particularly preferably usable according to the invention.
Surfactants of the general formula
R1—CH(OH)CH2O-(AO)w-(A′O)x-(A″O)y-(A′″O)z—R2,
in which R1 and R2 independently stand for a straight-chain or branched, saturated or mono- or polyunsaturated C2-40 alkyl or alkenyl radical; A, A′, A″, and A′″ independently stand for a radical from the group —CH2CH2, —CH2CH2—CH2, —CH2—CH(CH3), —CH2—CH2—CH2—CH2, —CH2—CH(CH3)—CH2—, —CH2—CH(CH2—CH3); and w, x, y, and z stand for values between 0.5 and 90, where x, y, and/or z may also be 0, are particularly preferred according to the invention.
In one preferred embodiment, very particularly preferred nonionic surfactants have the general formula R1O[CH2CH(CH3)O]x[CH2CH2O]y[CH2CH(CH3)O]zCH2CH(OH)R2, in which R1 stands for a linear or branched aliphatic hydrocarbon radical containing 4 to 22 carbon atoms or mixtures thereof, R2 stands for a linear or branched hydrocarbon radical containing 2 to 26 carbon atoms, in particular 4 to 20 carbon atoms, or mixtures thereof, and x and z stand for values between 0 and 40 and y stands for a value of at least 15.
The stated C chain lengths and the degrees of ethoxylation or degrees of alkoxylation of the above-mentioned nonionic surfactants represent statistical mean values, which for a particular product may correspond to a whole number or a fractional number. Due to the manufacturing processes, commercial products having the mentioned formulas are usually composed not of an individual representative, but, rather, from mixtures, so that mean values, and consequently fractional numbers, may result for the C chain lengths and for the degrees of ethoxylation or degrees of alkoxylation.
Anionic surfactants may likewise be used as a component of machine dishwasher detergents. These include in particular alkylbenzenesulfonates, (fatty) alkyl sulfates, (fatty) alkyl ether sulfates, and alkanesulfonates. The content of anionic surfactants in the agents is typically 0 to 10% by weight.
Cationic and/or amphoteric surfactants may be used instead of the mentioned surfactants or in combination with same. For example, cationic compounds of the following formulas may be used as cationic active substances:
where each group R1 is independently selected from C1-6 alkyl, alkenyl, or hydroxyalkyl groups; each group R2 is independently selected from C8-28 alkyl or alkenyl groups; R3=R1 or (CH2)n-T-R2; R4=R1 or R2 or (CH2)n-T-R2; T=—CH2—, —O—CO—, or —CO—O—, and n is an integer from 0 to 5.
In machine dishwasher detergents, the content of cationic and/or amphoteric surfactants is preferably less than 6% by weight, preferably less than 4% by weight, very particularly preferably less than 2% by weight, in particular less than 1% by weight. Machine dishwasher detergents which contain no cationic or amphoteric surfactants are particularly preferred.
The group of polymers includes in particular polymers having washing or cleaning activity, such as clear rinse polymers and/or polymers having water softening activity. In general, cationic, anionic, and amphoteric polymers are usable in addition to nonionic polymers in machine dishwasher detergents.
Within the meaning of the present invention, cationic polymers are polymers bearing a positive charge in the polymer molecule. This may be achieved, for example, by (alkyl) ammonium groups or other positively charged groups present in the polymer chain. Particularly preferred cationic polymers come from the groups of quaternized cellulose derivatives, polysiloxanes containing quaternary groups, cationic guar derivatives, polymeric dimethyldiallylammonium salts and their copolymers with esters and amides of acrylic acid and methacrylic acid, copolymers of vinyl pyrrolidone with quaternized derivatives of dialkylaminoacrylate and dialkylaminomethacrylate, vinyl pyrrolidone-methoimidazolinium chloride copolymers, quaternized polyvinyl alcohols, or the polymers designated by the INCI names polyquatemium-2, polyquaternium-17, polyquatemium-18, and polyquaternium-27.
Within the meaning of the present invention, amphoteric polymers have, in addition to a positively charged group in the polymer chain, negatively charged groups or monomer units. These groups may be carboxylic acids, sulfonic acids, or phosphonic acids, for example.
Preferred amphoteric polymers which may be used come from the group of alkylacrylamide/acrylic acid copolymers, alkylacrylamide/methacrylic acid copolymers, alkylacrylamide/methylmethacrylic acid copolymers, alkylacrylamide/acrylic acid/alkylaminoalkyl(meth)acrylic acid copolymers, alkylacrylamide/methacrylic acid/alkylaminoalkyl(meth)acrylic acid copolymers, alkylacrylamide/methylmethacrylic/acid/alkylaminoalkyl(meth)acrylic acid copolymers, alkylacrylamide/alkylmethacrylate/alkylaminoethylmethacrylate/alkylmethacrylate copolymers, and copolymers of unsaturated carboxylic acids, cationically derivatized unsaturated carboxylic acids, and optionally further ionic or nonionogenic monomers.
Preferred zwitterionic polymers which may be used come from the group of acrylamidoalkyltrialkylammonium chloride/acrylic acid copolymers and their alkali and ammonium salts, acrylamidoalkyltrialkylammonium chloride/methacrylic acid copolymers and their alkali and ammonium salts, and methacroylethylbetaine/methacrylate copolymers.
In one particularly preferred embodiment of the present invention, the polymers are present in preprepared form. The following methods, among others, are suitable for the preparation:
Machine dishwasher detergents preferably contain the above-mentioned cationic and/or amphoteric polymers in quantities between 0.01 and 10% by weight, in each case based on the total weight of the machine dishwasher detergent. However, within the scope of the present patent application, machine dishwasher detergents are preferred in which the weight fraction of the cationic and/or amphoteric polymers is between 0.01 and 8% by weight, preferably between 0.01 and 6% by weight, preferably between 0.01 and 4% by weight, particularly preferably between 0.01 and 2% by weight, in particular between 0.01 and 1% by weight, in each case based on the total weight of the machine dishwasher detergent.
The bleaching agents which may particularly preferably be used are substances having washing or cleaning activity. Of the compounds which are used as bleaching agent and supply H2O2 in water, sodium percarbonate, sodium perborate tetrahydrate, and sodium perborate monohydrate are of particular importance. Examples of other bleaching agents that may be used are peroxypyrophosphates, citrate perhydrates, peracid salts or peracids which supply H2O2, such as perbenzoates, peroxophthalates, diperazelaic acid, phthaloiminoperacid, or diperdodecanoic diacid. All other inorganic or organic peroxy bleaching agents known to those skilled in the art are also usable.
Substances that release chlorine or bromine may also be used as bleaching agents. Examples of suitable materials that release chlorine or bromine include heterocyclic N-bromamides and N-chloramides, for example trichloroisocyanuric acid, tribromoisocyanuric acid, dibromoisocyanuric acid, and/or dichloroisocyanuric acid (DICA) and/or their salts with cations such as potassium and sodium. Hydantoin compounds such as 1,3-dichloro-5,5-dimethylhydantoin are likewise suitable.
According to the invention, machine dishwasher detergents are preferred which contain 1 to 35% by weight, preferably 2.5 to 30% by weight, particularly preferably 3.5 to 20% by weight, in particular 5 to 15% by weight, bleaching agent, preferably sodium percarbonate.
Compounds which under perhydrolysis conditions result in aliphatic peroxocarboxylic acids preferably containing 1 to 10 C atoms, in particular 2 to 4 C atoms, and/or optionally substituted perbenzoic acid, may be used as bleach activators. Of the bleach activators known to those skilled in the art, polyacylated alkylenediamines, in particular tetraacetylethylenediamine (TAED), acylated triazine derivatives, in particular 1,5-diacetyl-2,4-dioxohexahydro-1,3,5-triazine (DADHT), acylated glycolurils, in particular tetraacetylglycoluril (TAGU), N-acylimides, in particular N-nonanoylsuccinimide (NOSI), acylated phenol sulfonates, in particular n-nonanoyl- or isononanoyloxybenzenesulfonate (n- or iso-NOBS, respectively), are particularly preferably used. Combinations of conventional bleach activators may also be used. These bleach activators are preferably used in quantities up to 10% by weight, in particular 0.1% by weight to 8% by weight, in particular 2 to 8% by weight, particularly preferably 2 to 6% by weight, in each case based on the total weight of the agent containing bleach activator.
Enzymes may also be used to increase the washing or cleaning performance of machine dishwasher detergents. These include in particular proteases, amylases, lipases, hemicellulases, cellulases, perhydrolases, or oxidoreductases, and preferably mixtures thereof. In principle, these enzymes are of natural origin; starting from the natural molecules, improved variants are available for use in machine dishwasher detergents, and may therefore preferably be used. Machine dishwasher detergents preferably contain enzymes in overall quantities of 1×10−6 to 5% by weight, based on active protein. The protein concentration may be determined using known methods such as the BCA method or the biuret method. However, enzymatic systems, including a peroxidase and hydrogen peroxide or a substance which supplies hydrogen peroxide in water, may also be used. The addition of a mediator compound for the peroxidases, such as acetosyringone, a phenol derivative, or phenothiazine or phenoxazine, is preferred in this case; in addition, the above-mentioned conventional polymeric active ingredients which inhibit color transfer may also be used.
The enzymes may be used in any form that is established according to the prior art. Examples include solid preparations obtained by granulation, extrusion, or lyophilization or, in particular for agents in the form of a liquid or gel, solutions of the enzymes, advantageously preferably concentrated, low in water, and/or combined with stabilizers.
Alternatively, the enzymes may be encapsulated for the solid as well as the liquid dosage form, for example by spray drying or extrusion of the enzyme solution together with a preferably natural polymer, or in the form of capsules, such as those in which the enzymes are incorporated into a solidified gel, or those of the core-shell type in which an enzyme-containing core is coated with a protective layer that is impermeable to water, air, and/or chemicals. Multiple enzymes and/or enzyme preparations, preferably protease preparations and amylase preparations, may preferably be used in quantities of 0.1 to 5% by weight, preferably 0.2 to 4.5% by weight, in particular 0.4 to 4% by weight, in each case based on the total enzyme-containing agent.
Glass corrosion inhibitors prevent the occurrence of cloudiness, streaks, and scratches, as well as iridescence of the surface of glasses which are machine-washed. Preferred glass corrosion inhibitors come from the group of magnesium salts and zinc salts as well as magnesium complexes and zinc complexes. Within the scope of the present invention, the content of zinc salt in machine dishwasher detergents is preferably 0.1 to 5% by weight, preferably 0.2 to 4% by weight, in particular 0.4 to 3% by weight, or the content of zinc in oxidized form (calculated as Zn2+) is 0.01 to 1% by weight, preferably 0.02 to 0.5% by weight, in particular 0.04 to 0.2% by weight, in each case based on the total weight of the agent containing the glass corrosion inhibitor.
To facilitate the disintegration of preprepared molded bodies, it is possible to incorporate disintegration aids, so-called tablet disintegrants, into these agents in order to shorten the disintegration time. Tablet disintegrants or disintegration accelerators are understood to mean auxiliary substances which provide for rapid disintegration of tablets in water or other media, and for quick release of the active ingredients. Disintegration aids may preferably be used in quantities of 0.5 to 10% by weight, preferably 3 to 7% by weight, in particular 4 to 6% by weight, in each case based on the total weight of the agent containing the disintegration aid.
Within the scope of the present invention, individual fragrance compounds, such as the synthetic products of esters, ethers, aldehydes, ketones, alcohols, and hydrocarbons, may be used as perfume oils or fragrances. However, mixtures of various fragrances which together create a pleasing aroma are preferred. Such perfume oils may also contain natural fragrance mixtures, such as those available from plant sources, for example pine oil, citrus oil, jasmine oil, patchouli oil, rose oil, or ylang-ylang oil.
Machine dishwasher detergents may be prepared in various ways. The agents may be present in solid or liquid form, or as a combination of solid and liquid forms. In particular powders, granules, extrudates, compactates, in particular tablets, are suitable as solid forms. The liquid forms based on water and/or organic solvents may be present thickened in the form of gels. Agents according to the invention may be prepared in the form of single-phase or multi-phase products. Particularly preferred are machine dishwasher detergents having one, two, three, or four phases. Machine dishwasher detergents present in the form of a prepared dosage unit having two or more phases are particularly preferred. The individual phases of multi-phase agents may have the same or different physical states. In particular, machine dishwasher detergents are preferred which have at least two different solid phases and/or at least two liquid phases and/or at least one solid phase and at least one liquid phase.
Machine dishwasher detergents according to the invention are preferably preprepared as dosage units. These dosage units preferably include the quantity of substances with washing or cleaning activity which are necessary for one cleaning operation. Preferred dosage units have a weight between 12 and 30 g, preferably between 14 and 26 g, in particular between 16 and 22 g. To achieve an optimal cleaning and clear rinse result, machine dishwasher detergents are preferred which are present in the form of a preprepared dosage unit and which contain between 0.001 and 1 g, preferably between 0.01 and 0.1 g, particularly preferably between 0.01 and 0.07 g, in particular between 0.01 and 0.05 g, of polymer a), or which contain between 0.1 and 2.5 g, preferably between 0.2 and 2.2 g, particularly preferably between 0.3 and 1.9 g, in particular between 0.4 and 1.5 g, of nonionic surfactant(s) b). The volume of the above-mentioned dosage units and their shape are particularly preferably selected in such a way that dosability of the preprepared units via the dosing chamber of a dishwasher is ensured. The volume of the dosage unit is therefore preferably between 10 and 35 mL, preferably between 12 and 30 mL.
The machine dishwasher detergents according to the invention, in particular the preprepared dosage units, particularly preferably have a water-soluble shell.
The subject matter of the present patent application further relates to a method for cleaning dishware in a dishwasher, in which the agent according to the invention is dosed into the interior of a dishwasher during the course of a dishwashing operation, prior to or during the main wash cycle. The agent according to the invention may be manually dosed or introduced into the interior of the dishwasher; however, the agent is preferably dosed into the interior of the dishwasher via the dosing chamber.
A typical basic formulation for a machine dishwasher detergent which preferably may be used, for example in tablet form, includes the following substances:
where the information expressed in % by weight is based on the total agent in each case. Instead of the tripolyphosphate or a portion of the tripolyphosphate, in particular 10-50% by weight citrate, MGDA, GLDA, or EDDA, or mixtures of two or three of these substances may be used in the formulation.
0.73 g of a soiling mixture (see Table 1 for composition) together with 10 g Lupolen® HDPE (polyethylene beads, BASF) were mixed in 25 mL water having a hardness of 21° dH. 0.12 g (corresponding to 20 g in 4 liters) of a powdered machine dishwasher detergent (see Table 2 for composition) as well as various quantities of the additive to be investigated were added thereto. The mixture was stirred rapidly for 10 minutes at room temperature and then filtered, and 5 mL was withdrawn from the filtrate, combined with 5 mL toluene, agitated for 1 minute, and subsequently centrifuged until phase separation occurred. 1 mL of the toluene phase was analyzed by UV-VIS spectroscopy, and the amount of the colored substance was quantified. The absorption of the main peak at 484 nm was used for comparison. The extinction of the pure soiling mixture in water, of the soiling mixture together with the polymer beads, and of the soiling mixture together with the polymer beads and the machine dishwasher detergent were also measured for comparison.
Larger quantities of colored substance in the solution mean that less colored substance has been deposited on the plastic (in the present case, the polyethylene beads).
The values given in Table 3 are the mean values from a triple determination.
It is clear from the table that additions of hydroxypropyl methyl cellulose (HPMC) and hydroxyethyl methyl cellulose result in a marked improvement in the inhibition of staining, while carboxymethyl cellulose (CMC) and sulfoethyl cellulose result in only very slight improvement compared to the dishwasher detergent alone.
Polyethylene breakfast trays (PE board) and polypropylene breakfast trays (PP board) were subjected to a machine dishwashing operation (dishwasher: AEG Proclean; Quick Program (55° C., 50 minutes, water hardness 21° dH)). 117.4 g of the soiling material composition given in Table 1 was used as ballast soiling. For cleaning the breakfast trays, 20 g of the powdered machine dishwasher detergent given in Table 2 and the quantities of additive given in Table 4 were dosed. The values L, a, and b were measured before and after the washing, using a colorimeter (Datacolor DC 600-3). The ΔE value was subsequently determined from these values. The lower the determined ΔE value, the less the soiling of the boards. The results are presented in Table 4. The greater the difference between the ΔE values, the more apparent the color difference (see Table 5).
While at least one exemplary embodiment has been presented in the foregoing detailed description of the invention, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the invention, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the invention as set forth in the appended claims and their legal equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2012 213 949.4 | Aug 2012 | DE | national |
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/EP2013/058178 | Apr 2013 | US |
| Child | 14615517 | US |
