Information
-
Patent Grant
-
6418646
-
Patent Number
6,418,646
-
Date Filed
Thursday, December 16, 199925 years ago
-
Date Issued
Tuesday, July 16, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Burns, Doane, Swecker & Mathis, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 037 139
- 037 190
- 037 462
- 037 463
- 037 464
- 037 465
- 037 352
- 037 91
- 037 92
- 037 93
- 037 104
- 171 16
- 299 15
- 299 73
- 299 75
- 299 851
-
International Classifications
-
Abstract
The present invention relates to a machine for digging into the lower layers of the ground, wherein said machine comprises the following members: a base frame (1), a ground excavator (2) and a driving chain-type working organ (3) that is suspended from the frame (1) by a device (4) so as to be capable of forced rotation about two geometrical axes (17, 18). During operation of the machine, the axis (17) is perpendicular to the support surface (5) of the drive section (6) of the frame (1), while the axis (18 ) is parallel to the longitudinal axis (a—a) of said drive section (6). During operation, the rotation of the working organ (3) about the two axes (17, 18) makes it possible to dig excavations with a bottom that is horizontal or has a predetermined lateral inclination while maintaining an important width, to form sloped excavations or to dig excavations having various profiles.
Description
FIELD OF THE INVENTION
The invention relates to earth-moving machinery, in particular, to machines for digging into the lower layers of the ground, predominantly with a chain-type working organ, which can be used for removal of fertile layers of the ground and grading the route in construction and overhauling of line pipelines, in construction of the motor or railway roads, embankments, digging pits, trenches and similar earth-moving operations.
PRIOR ART
Known is a machine for digging into the lower layers of the ground incorporating base frame, ground excavator, working organ and device for the working organ suspension from the base frame, made in the form of two frames connected to each other by means of the first hinged joint, the first of the frames carrying the working organ and the second hung from the base frame by the second hinged joint, the power drives to enable rotation in the above hinged joints, the geometrical axis of the first hinged joint in the nominal working position of the machine being normal to the support surface of the drive section of the base frame. Unlike the claimed machine, in the known machine the geometrical axis of the second hinged joint is normal to the longitudinal axis and parallel to the support surface of the drive section of the base frame, which ensures lifting of the working organ into the transportation position, but does not provide the rotation of the working organ in the plane normal to the longitudinal axis of the drive section (USSR Auth. Cert. #184732, IPC E02f, 1966).
In view of the lacking ability to perform the above rotation of the working organ, the known machine can not provide a horizontal bottom or a predetermined lateral inclination of the excavation being dug, a sufficient width of the latter, or digging excavations having various profiles. Furthermore, the known machine is characterized by high dynamic loads and loss of kinetic energy in reversal of rotation of the working organ in the horizontal plane.
SUMMARY OF THE INVENTION
The goal of the invention is in the machine for digging into the lower layers of the ground, by improving the device of suspension of the working organ from the base frame, to provide digging of excavations having a horizontal bottom or a predetermined lateral inclination, increase of the excavation width and its sloping, as well as digging excavations having various profiles.
The above goal is reached by that in the machine for digging into the lower layers of the ground, incorporating a base frame, ground remover (“ground excavator” as used in the specification herein), working organ and device for the working organ suspension from the base frame, connected to each other by means of the first hinged joint frames the first of which carries a working organ, and the second suspended from the base frame by means of a device incorporating the second hinged joint, and power drives for performance of rotation in the above first and second hinged joints, the geometrical axis of the first hinged joint in the nominal working position of the machine being normal to the support surface of the base frame drive section, according to the invention the geometrical axis of the second hinged joint in the nominal working position of the machine is parallel to the longitudinal axis of the drive section of the base frame.
As a result, the claimed machine due to rotation of the working organ about the geometrical axes of both hinged joints is capable of digging excavation with a horizontal bottom or a predetermined lateral inclination, its greater width and sloping, as well as digging excavations having various profiles.
In a particular embodiment of the machine, the geometrical axis of the second hinged joint is located above the center of mass of that part of the machine, which includes the working organ and is capable of rotation about the geometrical axis of the first hinged joint.
As a result, reversal of the working organ results in conversion of the kinetic energy into potential energy and vice versa and lowering of the dynamic loads on the structural elements of the machine.
Furthermore, the working organ is made in the form of, at least, one chain portion mounted on the first edge of the first frame with the capability of rotation about the geometrical axis of the drive shaft by means of the power drive, the second edge of the first frame facing the base frame and being connected to the edge of the second frame.
As a result, due to a combination of rotation in the second hinged joint with rotation of the chain portion, the width of the dug excavation can be increased and the machine capability for profiling the excavation slopes can be expanded.
Furthermore, the device for hinging the second frame to the base frame is fitted with a third frame which is connected to the frame of the base frame by a third hinged joint, whose geometrical axis is normal to the longitudinal axis and parallel to the support surface of the drive section of the base frame, and a power drive for performance of rotation in the third hinged joint, the second frame is made detachable in the form of the front and rear semi-frames which are fastened to each other by flange joints, located in the plane which is normal to the geometrical axis of the second hinged joint with formation of a closed gap which accommodates the transverse beam of the third frame, the beam being connected to the semi-frames by the above second hinged joint.
As a result, lifting of the working equipment to the transportation position is provided, while ensuring a sufficiently compact design of the assembly including the third and second frames and the second hinged joint. In this case quite small play and the ability to transfer high loads are provided in the latter. Furthermore, the above assembly lends itself easily to manufacture and assembly operations.
In addition, the drive of the working organ and of the ground excavator is made as a power drive from the power take-off shaft of the base frame in the form of a cardan shaft connected to the latter, a gimbal drive connected to the input shaft of part of the drive of working organ and ground excavator, which is mounted on the first frame, and an intermediate shaft with two bearing supports, connected by its ends to cardan shaft and gimbal drive, the second hinged joint including a tubular axle with co-axial cylindrical holes which accommodate the cylindrical cases of bearing supports of the intermediate shaft.
This design pertains to a particular embodiment of the machine with the working organ power-driven by the power take-off shaft (PTS) of the base frame. In this case fitting the bearing support cases inside the tubular axle improves the adaptability of the machine to manufacture and assembly.
Furthermore, bearing supports are made in the form of sleeves mounted in their cases on bearings, the sleeves accommodating the ends of the intermediate shaft, the ends being connected to the sleeves by spliced or keyed joints, the above sleeves being connected by flanged joints to the cardan shaft and gimbal drive, the sleeves being fitted with elastic gaskets located between their end faces and the end faces of the intermediate shaft.
This results in a further improvement of the machine adaptability to manufacture and assembly.
Furthermore, the intermediate shaft is made as a torsion shaft.
This results in lowering of the dynamic loads in the machine transmission.
Furthermore, the machine is fitted with an automatic control system made in the form of transducers of the angle of rotation in the second hinged joint and of the angle of lateral inclination of the base frame relative to the gravity axis, device for control of rotation in the first hinged joint made in the form of the angle transducer and/or limit switches, block of information processing and control signal generation, whose first inputs are connected to the above transducers and means of control, whereas the outputs of control signals are connected to the means of control of the power drives for performance of rotation in the first and second hinged joints, and panel of indication and control, whose inputs are connected to the information outputs and the outputs are connected to the second inputs of the block of processing and control signal generation.
This results in provision of an automatic synchronous control of the power drives for performance of rotation in the first and second hinged joints.
Furthermore, the automatic control system is fitted with a transducer of the angle of rotation of the chain portion of the working organ, connected to an additional input of the block of information processing and control signal generation, whose additional control signal outputs are connected to the means of control of the power drive of rotation of the chain portion.
This makes possible automatic synchronous control of the power drives for performance of rotation in the second hinged joint and rotation of the chain portion, as well as automatic maintenance of the specified lowering of the working organ into the ground.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
represents the claimed machine for digging into the lower layers of the ground in the nominal working position, side view;
FIG.
2
—the same, top view;
FIG.
3
—claimed machine in the transportation position, side view:
FIG.
4
—assembly A in
FIG. 1
;
FIG.
5
—section B—B in
FIG. 4
;
FIG.
6
—section C—C in
FIG. 5
;
FIG.
7
—block-diagram of the automatic control system;
FIG.
8
—schematic representation of the working organ in the extreme positions;
FIG.
9
—velocity diagram;
FIGS. 10
,
11
—profiles of the dug excavations.
PREFERABLE EMBODIMENT OF THE INVENTION
The claimed machine for digging into the lower layers of the ground consists of base frame
1
, ground excavator
2
, working organ
3
and device
4
of suspension of the working organ
3
from base frame
1
. The above device
4
can have different designs. For a general embodiment of the invention, it is only essential for device
4
to provide the possibility of forced rotation of working organ
3
about at least two geometrical axes, the first of which in the nominal working position of the machine is normal to support surface
5
, for instance, to the caterpillar drive section
6
of base frame
1
. The second of the above geometrical axes of rotation of the working organ in the nominal working position of the machine is parallel to longitudinal axis “a—a” of drive section
6
. In this case, the first geometrical axis relative to base frame
1
should be able to rotate about the second geometrical axis. Only in this case it becomes possible to dig excavations with a bottom that is horizontal or having a predetermined lateral inclination. The nominal working position of the machine in this case is understood to be the working position in which the machines are usually shown in the general view drawings (see
FIGS. 1
,
2
,
4
).
In the preferable embodiment device
4
is made in the form of the first frame
7
which carries ground excavator
2
and working organ
3
, second frame
8
which relative to first frame
7
is located from the side of base frame
1
and is connected to it by first hinged joint
9
, third frame
10
which is connected by second hinged joint
11
with second frame
8
and by third hinged joint
12
with frame
13
of base frame
1
, and power drives made, for instance, in the form of hydraulic cylinders
14
,
15
, and
16
for performance of forced rotation in the first, second and third hinged joints. Thus, in this embodiment of device
4
second frame
8
is hinged on frame
13
of base frame
1
by means of a device which includes second hinged joint
11
, third frame
10
and third hinged joint
12
. However, within the scope of this invention, other embodiments of the machine are possible, in which second frame
8
can be suspended from frame
13
of base frame
1
by means of a device including only second hinged joint
11
.
Geometrical axes
17
,
18
of first
9
and second
11
hinged joints, respectively, are the above-mentioned first and second geometrical axes of rotation of working organ
3
and are located as indicated above. Geometrical axis
19
of third hinged joint
12
is normal to longitudinal axis “a—a” and parallel to support surface
5
of drive section
6
. Geometrical axis
18
is located above the center of mass of that part of the machine which can rotate about axis
17
and incorporates first frame
7
with ground excavator
2
and working organ
3
.
Working organ
3
is made in the form of two chain portions
20
,
21
mounted on the rear edge of first frame
7
with the capability of forced rotation about geometrical axis
22
of their drive shafts by means of a power drive made in the form, for instance, of hydraulic cylinders
23
. Tension shaft of each chain portion
20
,
21
is connected to face milling cutters
24
. Ground excavator
2
can be made in the form of a strip or other conveyer belt or, for instance, in the form of thrower
2
as shown in the drawings
FIGS. 1-4
. In this case first frame
7
is made in the form of case of thrower
2
.
Second frame
8
is made detachable in the form of front
25
and rear
26
semi-frames which are fastened to each other by flange joint
27
located in the plane which is normal to geometrical axis
18
of second hinged joint. Semi-frames
25
,
26
form a closed gap which accommodates transverse beam
28
of third frame
10
, which beam is connected to semi-frames
25
,
26
by means of the above second hinged joint
11
. Side panels
29
of third frame
10
are rigidly fastened to end faces of transverse beam
28
and are hung by two hinges with tubular axles
30
which form third hinged joint
12
, from brackets
31
rigidly fastened in the stem part of frame
13
of base frame
1
. In this case, brackets
32
connected to each other by hydraulic cylinder
15
, are fastened on the upper planes of one of the side panels
29
and front semi-frame
25
. Brackets
33
,
34
are made on side surfaces of rear semi-frame
26
and front edge of first frame
7
, the brackets being connected to each other by hydraulic cylinders
14
. Upper planes of side panels
29
and frame
13
carry brackets
35
,
36
connected to each other by hydraulic cylinders
16
.
Drive of ground excavator
2
and working organ
3
can be made using electric motors, hydraulic motors, combustion engines, or, for instance, in the preferable embodiment of the invention, as a power drive from PTS of the base frame as shown in the drawings. In this case, the above drive in made in the form of a telescopic cardan shaft
37
, intermediate shaft
38
with bearings supports
39
, gimbal drive
40
and part of the drive which is mounted on the first frame
7
(thrower case) and includes distribution box
41
and distribution reduction gear
42
. First cardan joint
43
of cardan shaft
37
is connected to PTS, and second cardan joint
44
is connected to the first end of intermediate shaft
38
whose second end is connected to first jaw
45
of gimbal drive
40
whose second jaw
46
is connected to input shaft of distribution box
41
. In this case second hinged joint
11
includes tubular axle
47
with co-axial cylindrical holes
48
into which cylindrical parts
49
of bearing supports
39
, are fitted. Cases
49
are fastened on the end faces of tubular axle
47
by means of flanges
50
. Bearing supports
39
are made in the form of sleeves
52
mounted in their cases
49
on bearings
51
, the sleeves accommodating the ends of intermediate shaft
38
, and are connected to them by keyed or, as shown in
FIG. 6
, splined joints
53
. Sleeves
52
are connected by flange joints
54
to first jaw
45
of gimbal drive
40
and to the jaw of second cardan joint
44
of cardan shaft
37
.
Sleeves
52
are fitted with elastic gaskets
55
, for instance, of rubber, located between their end faces and end faces of intermediate shaft
38
. The above end faces of sleeves
52
are formed by end faces of plugs
56
. In the preferable embodiment of the machine, intermediate shaft
38
is made as a torsion shaft, i.e. having sufficient torsional elasticity.
The geometrical center of cardan joint
44
coincides with the point of intersection of geometrical axes
18
,
19
. Gimbal drive
40
can incorporate both one cardan joint (not shown in the drawing), and two cardan joints
57
whose geometrical centers in the nominal working position are symmetrical to the point of intersection of geometrical axes
17
,
18
(FIG.
4
). Cardan joints
57
are formed by jaws
45
,
46
, two cross-pieces
58
and double middle jaw
59
. Jaw
46
has stem
60
fitted into a hole of input shaft
61
of distribution box
41
and connected to the latter by a keyed or preferably spliced joint (not shown in the drawing).
The middle part of tubular axle
47
enters a cylindrical hole of transverse beam
28
and is secured against rotation or axial displacement by fingers
62
. The end parts of tubular axle
47
fit with the capability of rotation and axial displacement into the cylindrical holes of bearing busings
62
press-fitted into the holes of semi-frames
25
,
26
.
Third frame
10
is fitted with posts
64
with skids
65
hinged to their lower ends in order to unload the rear axles of drive section
6
and provide self-orientation of working organ
3
relative to the ground surface.
In the preferable embodiment, the machine is fitted with a system for automatic control of hydraulic cylinders
14
,
15
, which is made in the form of transducers
66
,
67
of angle of rotation β in second hinged joint
11
and angle γ (not shown in the drawing) of lateral inclination of base frame
1
relative to the axis of gravity (vertical or horizontal), means
68
of control of rotation in first hinged joint
9
, block
69
of information processing and generation of control signals and panel
70
of indication and control. The above system for provision of automatic control of hydraulic cylinders
23
is fitted with transducer
71
or angle σ of rotation of chain portions
20
,
21
of working organ
3
. Transducers
66
,
67
,
71
and means
68
are connected to first inputs of block
69
whose control signal outputs are connected to controls of hydraulic cylinders
14
,
15
,
23
, for instance, by electric magnets
72
,
73
,
74
,
75
,
76
,
77
of solenoid-operated hydraulic distributors, by means of which the head and rod ends of the above hydraulic cylinders can be connected to the pressure hydraulic line, to the drain or to each other in a manner generally known in hydraulics. The inputs of panel
70
are connected to the information outputs of block
69
, and the outputs to the second inputs of block
69
. Means
68
can be made in the form of transducer
78
of angle α of rotation in first hinged joint
9
or limit switches
79
,
80
for signaling limit angle α or, for instance, as shown in
FIG. 7
, transducer
78
and limit switches
79
,
80
. Transducers
66
,
71
,
78
of angles β, σ, α can be made in the form of sine-cosine sychro resolvers, potentiometers or in some other known manner. Transducer
67
of γ angle (not shown in the drawing) is made, for instance, in the form of a unified measurement module UIM-15M-2 designed for measurement of the angle relative to the gravity vertical. UIM-15M-2 module is mounted on base frame
1
near third frame
10
. Block
69
is made, for instance, in the form of computer
81
with analog-digital converter (ADC) and block of output amplifiers
82
,
83
,
84
,
85
,
86
,
87
whose inputs are connected to analog outputs of ADC of computer
81
, and whose outputs are the above outputs of control signals of block
69
. Information outputs of block
69
are digital or analog outputs of computer
81
, depending on the type of indicators used in panel
70
. The first and second inputs of block
69
are analog and digital inputs of computer
81
, respectively. Computer
81
is made, for instance, on the base of a microprocessor complex K1821 and is designed to consist of processor boards, input-output ports and ADC. Panel
70
is designed to consist of a front panel which carries the toggle switches for selection of the operational modes and buttons for assigning the parameters, and a PC board on which the digital indicator connections are soldered, for instance, 490IP2, as well as additional elements providing co-ordination with computer
81
.
The claimed machine operates as follows.
The machine is mounted in the site, for instance over pipeline
88
for grading the route and partial uncovering of pipeline
88
. Working equipment of the machine is moved from transportation position (
FIG. 3
) into working position (
FIG. 1
,
2
,
4
), lowering third frame
10
by means of hydraulic cylinders
16
until skids
65
rest on the ground. Hydraulic cylinders
23
are used to lower working organ
3
until it touches the ground, hydraulic cylinders
14
are used to perform swinging motion of working organ
3
about axis
17
of first hinged joint
9
and machine movement, is begun, for instance by forward travel (FIG.
1
), while simultaneously smoothly lowering working organ
3
into the ground. In the case if the surface of the ground on which the base frame is moving, has a lateral inclination, i.e. angle γ is not zero, hydraulic cylinder
15
is used to rotate frame
8
about axis
18
of second hinged joint
11
until axis
17
reaches the vertical position in which angle β is equal to angle γ. In this case the operator can be guided by the readings of indicators of angles β and γ, or indicator of algebraic sum of angles β and γ, which can be installed on panel
70
and onto which the appropriate numerical values are sent from computer
81
.
The machine can provide the predetermined lateral inclination of bottom
89
of the excavation being dug, the sum of β+γ being maintained equal to angle τ (not shown in the drawing) of lateral inclination of bottom
89
. Machine control during grading (at β+γ=0) or maintenance of a predetermined lateral inclination of the bottom (at β+γ=τ) can be performed in the automatic mode, in this case a setting of the numerical value of lateral inclination equal to zero or τ is entered from panel
70
into the memory of computer
81
. Control signals are generated by computer
81
by calculation, after each cycle of measurement, of the algebraic sum of angle β of working organ rotation about axis
18
and angle γ of lateral inclination of base frame, whose values are read from transducers
66
,
67
and comparison of this sum with the numerical value of the setting. If β+γ differs from the numerical value of the setting (zero or τ), a signal comes to electric magnet
72
or
73
and the appropriate electric magnet switches the respective solenoid-controlled hydraulic distributor of hydraulic cylinder
15
to rotation of frame
8
in the required direction. Control of hydraulic cylinder
15
is performed in the extreme points of swinging of frame
7
about axis
17
at the moment of stopping of hydraulic cylinders
14
for a certain time (about 0.5 s). During this time frame
7
can rotate by a limited angle (of about one degree). The extreme positions in rotation of frame
7
through maximal angle α are determined by signals of limit switches
79
,
80
or transducer
78
of angle α.
When it is necessary to form slopes
90
, control of hydraulic cylinders
14
,
15
in the manual or, preferably, automatic modes, is performed as follows. In rotation of frame
7
by a maximal angle α (position I of working organ in FIG.
8
), electric magnets
74
,
75
are deenergized, and head ends of hydraulic cylinders
14
are locked, here frame
7
is secured against rotation. At the same time, a signal is fed to one of the electric magnets
72
,
73
which switches hydraulic cylinder
15
to rotation of frame
8
about axis
18
with displacement of working organ
3
towards slope
90
which is formed when the working organ moves from position I into position II in FIG.
8
. When frame
8
rotates to a maximal angle β (working organ
3
in position II in FIG.
8
), reversal of hydraulic cylinder
15
is performed by a change in powering electric magnets
72
,
73
, and at the moment when the algebraic sum of β+γ reaches the required value (zero or τ) both electric magnets are deenergized, the head ends of hydraulic cylinder
15
being locked and frame
8
being secured against rotation about axis
18
. The appropriate electric magnet
74
or
75
is powered at the same time, for performance of rotation of frame
7
towards the opposite slope. As a result of the above successive rotation of working organ
3
about axes
17
,
18
, slopes
90
are formed, and width B of the excavation being dug is increased by the value of ΔB. The slope angle and ΔB value depend on angle ψ (
FIG. 8
) which is given by the ratio width B
w
of working organ and height H
18
from axis
18
to bottom
89
, since rotation of working organ
3
about axis
18
for formation of slopes
90
is possible without distortion of middle part of bottom
89
only in the case, if by the moment of its start, the extreme right (
FIG. 8
) face milling cutter
24
have come up to plane
91
which is normal to bottom
89
and to which axis
18
belongs. That is, for a narrower working organ
3
, for instance made of one chain portion
20
,
21
, angle ψ can be smaller, and angle of slope
90
and ΔB value can be larger. In this case angle of slope and ΔB value can be increased, if rotation of working organ
3
about axis
18
is combined with rotation about axis
22
by means of hydraulic cylinders
23
, increasing angle σ simultaneously with increase of angle β and vice versa. Coordinated control of hydraulic cylinders
15
,
23
, is performed by computer
81
, after processing the information of transducers
66
and
71
and forming by an appropriated program, the signals at the outputs of amplifiers
82
,
83
and
86
,
87
connected with electric magnets
72
,
73
and
76
. Furthermore, with coordinated rotation about axes
17
,
18
kinetic energy E
17
stored by frame
7
, ground excavator
2
and working organ
3
with the total mass m in center
92
at its rotation with speed V
17
about axis
17
, is converted into kinetic energy E
k18
of rotation of center of mass
92
about axis
18
and potential energy E
n
, when center of mass
92
is lifted to height h. The stored potential energy E
n
=mgh in rotation from position II into position I (
FIG. 8
) is converted into kinetic energy K
K18
with subsequent conversion into E
k17
. Angles α (in the plane normal to axis
17
, not shown in the drawing) and φ (in the plane normal to axis
18
) between vectors of velocities V
17
, V
18
, determine certain dynamic loads on metal structures of the working equipment and base frame at the moment of transition from rotation about axis
17
into rotation about axis
18
, and vice versa. Considering, however, that these angles can be quite small (up to 20 degr.), dynamic loads are much smaller than with complete stoppage of frame
7
in the extreme position of rotation about axis
17
. Velocity V
W
of the extreme point of working organ
3
and velocity V
18
of center of mass
92
in rotation about axis
18
are connected by a mathematical dependence:
V
p
=V
18
−R/r
1
where R and r are radii of rotation about axis
18
of extreme point of working organ
3
and center of mass
92
, respectively.
It is preferable for radius r of rotation of center of mass
92
about axis
18
to be large enough, and for angles α and φ to be small enough, in this case loss of kinetic energy and the dynamic loads will be quite small at relatively high velocities V
17
, V
18
. The above is true, if the center of mass
92
is located below axis
18
, this being obvious from
FIGS. 8
,
9
.
FIG. 10
shows the profile of an excavation which is dug by the machine in two passes when removing two layers of the ground
93
;
94
with formation of slopes
95
,
96
. It is obvious that when removing the second layer, it is necessary to reduce angle α of swinging of working organ
3
about axis
17
. This is more convenient to perform if transducer
78
is available. In this case the appropriate setting of the largest angle α is entered into the memory of computer
81
from panel
70
, and at the moment when the value of angle α read from the transducer
78
becomes equal to the value of the setting, the computer generates a signal for deenergizing electric magnets
72
,
73
.
FIG. 11
shows a profile of an excavation in digging of which no sloping was done when second layer
94
of the ground was removed, angle α of swinging being constant when both ground layers were removed.
In addition, the machine is capable of providing the formation of a cylindrical bottom of the excavation, for instance, for laying a pipeline of a large diameter. Swinging of the working organ is mainly performed about axis
18
(not shown in the drawing).
Availability of transducer
71
of angle σ enables the machine to maintain in the automatic mode the assigned value H of the working organ lowering into the ground. In this case computer
81
calculated lowering H by angle σ and compares it with the value of the appropriate setting which has been entered from panel
70
into memory of computer
81
in advance. In the case of a discrepancy between values of lowering H and of the appropriate setting, signals for switching hydraulic cylinders
23
by means of one of the electric magnets
76
,
77
to lowering or withdrawal of working organ
3
are formed at the outputs of amplifiers
86
,
87
. Lowering (withdrawal) of working organ
3
occurs in the extreme points of swinging of working organ
3
(position I in
FIG. 8
) at the moment of stopping of swinging cylinders
14
for a time of about 0.5 s, or during rotation of working organ from position II into position I in FIG.
8
. During this time the working organ can be lowered (withdrawn) to a limited height (about 5 cm). Panel
70
can have a digital indicator to which numerical value of H is sent from computer
81
, which can be used by the operator for control of lowering (withdrawal) of working organ in the manual mode. After completion of the work, the working equipment is brought into the transportation position for machine movement to a new location (FIG.
3
).
Claims
- 1. A machine for digging into the lower layers of the ground comprising:a base frame having a drive section including a support surface, a ground remover; a working organ, a first suspension device for suspending the working organ from the base frame, said first suspension device comprising first and second frames and a first hinged joint connecting said first and second frames, a second suspension device comprising a second hinged joint, said first hinged joint having a first geometrical axis, said second hinged joint having a second geometrical axis, said first frame carrying the working organ, said second frame being suspended from the base frame by means of the second hinged joint, and first and second power drives for rotating the first and second frames along the first and second hinged joints respectively, wherein the first geometrical axis of the first hinged joint is normal to the support surface of the drive section of the base frame, and the second geometrical axis of the second hinged joint is parallel to the longitudinal axis of the drive section of the base frame when the machine is in a nominal working position.
- 2. The machine according to claim 1, further comprising a rotatable part which includes the working organ and has the capability to rotate about the first geometrical axis of the first hinged joint, wherein the second geometrical axis of the second hinged joint is located about the center of mass of the rotatable part.
- 3. The machine according to claim 1,further comprising a drive shaft with a geometrical axis, said first frame having a first edge and a second edge facing said base frame, said second frame having an edge connected to said second edge of said first frame, and wherein the working organ comprises at least one chain portion mounted on a first edge of the first frame, said chain portion having the capability of rotation about the geometrical axis of the drive shaft by the action of a power drive for driving the chain.
- 4. The machine according to claim 3, wherein the second suspension device comprise:a third frame, a third hinged joint which connects a frame of the base frame to the third frame, and a third power drive for rotation in the third hinged joint, said third frame having a transverse beam, said third hinged joint having a geometrical axis, wherein the geometrical axis of the third hinged joint is normal to a longitudinal axis of the machine and parallel to the support surface of the drive section of the base frame, wherein the second frame is detachable and comprises front and rear semi-frames and flange joints attaching said front semiframe to said rear semiframe, wherein said flange joints are located in a plane which is normal to the geometrical axis of the second hinged joint, wherein said front and rear semiframes define a closed gap which accommodates the transverse beam of the third frame, and wherein said transverse beam is connected to said front and rear semiframes by the second hinged joint.
- 5. The machine according to claim 3,wherein the base frame has a power take-off shaft, the second hinged joint comprises a tubular axle and coaxial cylindrical holes disposed within said second hinged joint, the machine further comprises a power drive system for driving the working organ and ground remover, said power drive system comprising: a cardan shaft connected to the power take-off shaft, an input shaft, a gimbal drive mounted on the first frame, an intermediate shaft having two bearing supports, each bearing support having a cylindrical case, said intermediate shaft connected at one end to the cardan shaft and at a second end to the gimbal drive, and wherein said cylindrical cases of said bearing supports of said intermediate shaft are fitted into said coaxial holes of said second hinged joint.
- 6. The machine according to claim 5, wherein: said bearing supports further comprise bearings and sleeves mounted in said cases on said bearings, wherein the sleeves accommodate the ends of the intermediate shaft, wherein the ends of said intermediate shaft are positioned into said sleeves and are connected to said sleeves by joints; and wherein said power drive system further comprises flange joints connecting said sleeves to the cardan shaft and the gimbal drive, and elastic gaskets fitted on said sleeves between end faces of said sleeves and the end faces of intermediate shaft.
- 7. The machine according to claim 6, wherein the intermediate shaft comprises a torsion shaft.
- 8. The machine according to claim 1, further comprising an automatic control system comprising:transducers for measuring the angle of rotation β of the second hinged joint and the angle of lateral inclination γ of the base frame relative to a gravity axis, a first power drive controller for controlling the rotation in the first hinged joint, a second power drive controller for controlling the rotation in the second hinged joint, an information processor and control signal generator block said block having: first inputs, said first inputs connected to said transducers measuring angles β and, γ and to said controller, second inputs, control signal outputs connected to said first and second power drive controllers of the first and second power drives for performance of rotation in the first and second hinged joints, and information outputs, an indicator and control panel having inputs and outputs, wherein said inputs of said indicator and control panel comprise the information outputs of said information processor and control signal generator block, and wherein said second inputs of said information processor and control signal generator block comprise said outputs of said indicator and control panel.
- 9. The machine according to claim 3 wherein the automatic control system further comprises a transducer for measuring the angle of rotation σ of the chain portion of the working organ,the information processor and control signal generator block further comprises an additional input, such that the transducer for measuring the angle of rotation σ is connected to the additional input, the machine further comprises a controller for the power drive for driving the chain, and wherein said indicator and control panel have additional control signal outputs connected to said controller.
- 10. The machine as in claim 6, wherein said joint which connects an end of said intermediate shaft is a keyed joint.
- 11. The machine as in claim 6, wherein said joint which connects an end of said intermediate shaft is a splined joint.
- 12. The machine as in claim 8, wherein said first power drive controller includes a transducer for measuring an angle α.
- 13. The machine as in claim 8, wherein said first power drive controller includes a limit switch.
- 14. The machine as in claim 8, wherein said second power drive controller includes a transducer for measuring an angle α.
- 15. The machine as in claim 13, wherein said second power drive controller includes a limit switch.
Priority Claims (1)
Number |
Date |
Country |
Kind |
97106689 |
May 1997 |
RU |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/UA98/00009 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO98/50641 |
11/12/1998 |
WO |
A |
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DE |
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RU |
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Oct 1970 |
RU |
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Jul 1986 |
RU |
2036280 |
May 1995 |
RU |