Patent Application
20230123205
The present invention
This invention relates to a machine for mounting and demounting a tyre relative to a corresponding vehicle wheel rim.
This invention also relates to a vehicle wheel servicing method.
To date, demounting and mounting tyres from and to respective wheel rims is performed using tyre changing machines equipped with a wheel-holder unit and at least one operating unit.
The wheel-holder unit has the function of setting the wheel in motion (in rotation and/or in translation) relative to a respective axis.
The wheel may be mounted on the wheel-holder unit in such a way that its axis of rotation is vertical (as in the case of this disclosure). Alternatively, the wheel may be mounted on the wheel-holder unit in such a way that its axis of rotation is horizontal. The second solution is preferred in the case of particularly large and heavy wheels as, for example, those of trucks and lorries.
The position of the wheel on the wheel-holder unit allows defining a lower bead and sidewall of the tyre and an upper bead and sidewall of the tyre. More specifically, the lower bead and sidewall are faced towards a motor of the wheel holder, whilst the upper bead and sidewall are faced in the opposite direction.
As regards the operating unit, this comprises tools used in different operating steps during the demounting and mounting of the tyre.
In effect, each operating step requires the action of specific tools forming part of the operating unit. The presence of multiple tools and apparatuses makes the structure of the machine considerably complicated, increases its overall dimensions and costs and reduces the operator's visibility in proximity to the zone where the machine is working, making work onerous and awkward.
A partial solution to this drawback is provided in patent document EP2962876B1, which discloses a machine having an operating unit with a plurality of tools mounted on it, specifically a mounting (or fitting) tool, a demounting (or removal) tool, a sidewall pressing tool and a bead breaker disc.
The operating unit is mounted on an arm that is rotatable about its own axis of extension so that the wheel is confronted by a different tool, as required for detaching the bead, mounting the tyre or demounting the tyre.
More in detail, the tools are angularly spaced around one end of the rotatable arm and supported by respective auxiliary bars in such a way that a rotation of the rotatable arm corresponds to an action by which a tool is brought to confront the wheel.
The arm is also extractable or retractable relative to the machine so that, when not in use, it occupies a position where it does not interfere with the work being done.
More in detail, the bead breaker disc is configured to detach the tyre bead from the respective annular edge of the wheel rim. Indeed, it is known that the heat generated during normal use of the tyre causes the rubber the tyre is made of to adhere to the rim as a result of what is known as vulcanization. In this situation, to enable the tyre to be properly demounted, the bead must first be freed from the edge of the rim using bead breaker discs. More in detail, the wheel is set in motion (specifically in rotation) so that the bead breaker disc can apply pressure all the way round the respective sidewall of the tyre in order to detach the bead from the edge of the wheel rim.
As shown in EP2962876B1, once the tyre has come free of the rim, the operating unit rotates and acts on the tyre with the demounting tool which is configured to be inserted between the upper bead of the tyre and the corresponding annular edge of the wheel rim. In this situation, by setting the wheel in rotation, the demounting tool forces the tyre out of the rim so that the tyre can be extracted and effectively removed from the rim.
To mount the tyre, on the other hand, the operating unit acts on the tyre with the mounting tool to make it easier to seat the tyre, specifically the upper bead, in the wheel rim. In this situation, the sidewall pressing tool acts in conjunction with the mounting tool to press down on the sidewall so as to force it into the rim.
Disadvantageously, although the configuration of the operating unit allows reducing the overall dimensions of the machine, it is not perfectly optimized in use because it does not allow moving the tools independently of each other. For example, the sidewall pressing tool mounted on the operating unit cannot operate independently of the mounting tool because it is mounted on an auxiliary bar that extends from the auxiliary bar of the mounting tool. In this situation, it is impossible to precisely adjust the positions of the tools and their respective points of action on the wheel according to the type of wheel whose tyre needs to be demounted and mounted.
Moreover, the above mentioned type of operating unit makes it impossible for a tool to act in conjunction with a further tool because it is rotatable about its axis in order to operate on the wheel with one tool at a time.
The machines described in patent documents EP2484541A1 and EP1946946A1 both have similar disadvantages. In the one described in the second of these documents, the arm has a first end that is connected to a frame of the machine and a second end that is configured to support the operating unit. More specifically, each of the tools on the operating unit is applied to the second end of the arm by means of auxiliary bars so as to be angularly spaced around the second end itself. Furthermore, the arm is rotatable about its axis of extension in such a way as to adopt predetermined angular positions such that the mounting tool, the demounting tool and the bead breaker disc each confront the wheel in turn to operate thereon.
In this machine, too, it is not possible to use more than one tool at the same time and thus the mounting and demounting operations are not perfectly optimized.
Other examples of tyre fitting machines are known from patent documents CN106183665B and EP2527167A1. However, also these solutions fail to provide a remedy to the disadvantages mentioned above.
This invention therefore has for an aim to provide a machine for demounting and mounting a tyre relative to a corresponding vehicle wheel rim and a method for performing a service on a vehicle wheel to overcome the above mentioned disadvantages of the prior art.
More specifically, one aim of this invention is to provide a machine that is efficient, versatile and fast.
Another aim of this invention is to provide a machine that is robust and reliable.
Another aim of this invention is to provide a machine that is convenient to use and that allows operating on the wheel with two or more tools simultaneously, according to needs.
Another aim of this invention is to provide a method for performing a reliable, precise and fast service on the wheel.
The aims are fully achieved by a machine for demounting and mounting a tyre relative to a corresponding vehicle wheel rim and a method for performing a service on a vehicle wheel according to this invention as characterized in the appended claims.
More specifically, the preset aims are achieved by a machine for mounting and demounting a tyre relative to a corresponding vehicle wheel rim.
The machine comprises a column including a slideway extending along a vertical direction. The machine also comprises a wheel-holder unit configured to allow locking the wheel rim during operations for demounting and mounting the respective tyre. When placed on the wheel-holder unit, the wheel has a sidewall referred to as “lower” sidewall, facing towards the wheel-holder unit, and a sidewall referred to as “upper” sidewall, opposite to the lower sidewall.
The wheel-holder unit rotates about an axis of rotation, parallel to the vertical direction.
In the preferred embodiment, the wheel-holder unit also moves in translation along a horizontal axis of translation towards and away from the column.
In an embodiment, the machine comprises a first hydraulic actuator that is configured to move the wheel-holder unit in translation.
The machine also comprises a tool holder carriage that is movable along the slideway between a working position where it is close to the wheel-holder unit from above to operate on the wheel (more specifically, on the upper sidewall of the wheel placed on the wheel-holder unit) and a rest position, where it is away from the wheel-holder unit.
The tool holder carriage is moved along the slideway by a second actuator. In a possible embodiment, the second actuator is hydraulic.
According to an aspect of this disclosure, the tool holder carriage comprises a body that is slidably coupled to the slideway and a working unit that is movably coupled to the body to move vertically in translation along a movement axis relative thereto.
In other words, the body of the tool holder carriage is configured to move in translation vertically along the slideway, whilst the working unit is movable in translation vertically relative to the body of the tool holder carriage even when the tool holder carriage occupies a fixed position along the slideway.
In the preferred embodiment, the machine comprises an actuator, for example, a pneumatic, electric or hydraulic actuator, configured to move the working unit relative to the body of the tool holder carriage.
According to an aspect of this disclosure, the tool holder carriage includes a mounting tool, configured to be inserted between the upper bead and the corresponding annular edge of the wheel rim in order to mount the tyre. The tool holder carriage also comprises a first arm and a demounting tool, connected to the first arm and configured to be inserted between the upper bead of the tyre and the annular edge of the wheel rim in order to demount the tyre.
According to an aspect of this disclosure, the first arm comprises a first end which is connected to the body of the tool holder carriage and a second end on which the demounting tool is mounted.
In a preferred embodiment, the mounting tool is also mounted on the second end of the first arm, at a position opposite the demounting tool.
In the preferred embodiment, the mounting tool and the demounting tool are fitted to the second end of the first arm at positions angularly spaced from each other by an angle substantially equal to a flat angle.
In the preferred embodiment, the first arm is movable in rotation about a first horizontal sliding axis in such a way as to orient the mounting tool and the demounting tool towards the wheel alternately to define the respective operating configurations. In other words, the first arm rotates between two predetermined angular positions so that the wheel is confronted by the demounting tool or the mounting tool alternately, depending on whether the tyre has to be demounted or mounted from or to the rim.
According to an aspect of this disclosure, the first arm is slidably movable along the first horizontal sliding axis between a rest position, where it is retracted towards the column, and a working position, where it is extracted away from the column.
According to an aspect of the disclosure, the first horizontal sliding axis is aligned with the horizontal axis of translation of the wheel-holder unit. This aspect is particularly advantageous in that it allows the demounting tool to act radially relative to the centre of the wheel, making the demounting operation more precise, reliable and less fatiguing on the tyre.
According to an aspect of the disclosure, the tool holder carriage also comprises a second arm and a bead seater tool, connected to the second arm and configured to operate on the sidewall of the tyre to apply a flattening pressure thereon.
In a possible embodiment, the bead seater tool comprises a substantially frustoconical disc whose lateral surface is shaped to engage the sidewall of the tyre.
According to an aspect of the disclosure, the second arm comprises a first end that is connected to the working unit, for example by means of a guide that is integral with the working unit, and a second end that is connected to the bead seater tool.
In the preferred embodiment, the first end is connected to the working unit by a pneumatic cylinder.
Since the first end is operatively associated with the working unit, the second arm is movable in translation along a direction parallel to the vertical direction so as to vertically adjust the position of the bead seater tool even when the tool holder carriage is at a fixed vertical height along the slideway.
In this situation, once the tool holder carriage occupies a predetermined position along the slideway, the second arm can be lifted or lowered vertically by means of the working unit so that its position relative to the tool holder carriage can be precisely controlled.
According to an aspect of the disclosure, the second arm is also slidably movable along a second horizontal sliding axis, spaced from the first horizontal sliding axis, between a rest position, where it is retracted towards the column, and a working position, where it is extracted away from the column.
In a preferred embodiment, the first horizontal sliding axis and the second horizontal sliding axis are parallel to, and spaced from, each other and allow the respective tools mounted on them to act on the wheel simultaneously when necessary.
The tool holder carriage may also comprise a third arm and, in a preferred embodiment, a bead breaker disc connected to the third arm.
The bead breaker disc is configured to engage the tyre in such a way as to first separate the tyre from the annular edge of the rim.
More specifically, the third arm is operatively activated before demounting proper starts because the tyre (at its vulcanized points) must first be broken free of the rim using the bead breaker disc.
In an embodiment, the third arm has a first end that is connected to the body of the tool holder carriage and a second end to which the bead breaker disc is connected.
In this embodiment, also, the third arm is movable by rotation about a horizontal axis transverse to the first horizontal sliding axis in order to tilt it between a rest position, where the bead breaker disc is distal from the wheel, and a working position, where the bead breaker disc is oriented (or faced) towards the wheel.
In the preferred embodiment, the third arm is moved by an actuator, specifically a pneumatic actuator.
In the preferred embodiment, the third arm moves in a vertical plane that includes the first horizontal sliding axis of the first arm and the axis of rotation of the wheel-holder unit. In this situation, the third arm is positioned substantially above (that is at a greater vertical height relative to) the first arm.
More specifically, when the third arm is at the rest position, the bead breaker disc is located above the demounting and mounting tools positioned at the respective rest and working positions. In this situation, the first arm can pass freely between the rest position and the working position without any interference from the third arm.
Owing to their locations, the first arm and the third arm can operate on the wheel alternately so that when one between the first and the third arm is at the rest position, the other can pass between the rest position and the working position and vice versa. On the other hand, when one between the first and the third arm is at the working position, the other arm is prevented from passing from the rest position to the working position. That way, the two arms do not interfere with each other. This aspect will become clear as this description continues.
In a further possible embodiment, the third arm, provided with the bead breaker disc, is mounted at a free end of the first arm, specifically the second end thereof. In this embodiment, the mounting tool is mounted on a fourth arm that is independent of the first and second arms.
Alternatively, the third arm, provided with the bead breaker disc, may be mounted at a free end of the first arm, specifically the second end thereof.
In this embodiment, the mounting tool is also mounted at the free end of the first arm.
In use, to demount the tyre from the rim, the wheel is mounted on the wheel-holder unit while the first and the second arm are at the respective rest positions.
The third arm is tilted to the working position and the tool holder carriage is made to slide downwards along the slideway and brought to the working position. In this situation, the bead breaker disc is engaged on the tyre in such a way as to first separate the tyre from the rim while the first and the second arm are at the rest positions.
While the bead breaker disc acts on the tyre, the tool holder carriage may be moved downwards along the slideway in such a way that the bead breaker disc is pressed further in between the tyre and the edge of the rim so as to separate the two completely. Next, the tool holder carriage moves up a little way so that the lower bead can be broken. More specifically, a second bead breaker disc, operating on the side of the wheel facing the wheel-holder unit, is activated. In this situation, the second bead breaker disc operates on the lower bead to detach it from the lower edge of the rim.
Once the tyre is completely detached from the rim, the tool holder carriage is taken to the rest position and the third arm is tilted to the rest position.
Next, the first arm is made to slide along the first horizontal sliding axis to the working position and the demounting tool is positioned towards the wheel. In an embodiment, the second arm is also moved to the working position and slides along the second horizontal sliding axis.
According to an aspect of the disclosure, the second arm is then made to move in translation along the movement axis (by means of the working unit) relative to the tool holder carriage so as to position itself at a height below the first arm.
Next, the tool holder carriage is lowered towards the working position so that the bead seater tool presses against the sidewall of the tyre and the demounting tool can interact with the upper bead of the tyre. During this stage, the bead seater tool, by operating on the sidewall of the tyre, creates a space allowing the demounting tool to be inserted between the upper bead and the upper edge of the rim.
Once the demounting tool has been inserted, the second arm is moved in translation vertically (that is to say, lifted by the working unit) relative to the tool holder carriage so the bead seater tool is moved away from the sidewall of the wheel and made to slide back along the second horizontal sliding axis to the rest position.
In this situation, only the demounting tool operatively engages the tyre and, more precisely, it engages the tyre bead with a curved end portion of it. The wheel-holder unit is then set in rotation and the demounting tool disengages the bead from the rim, causing the tyre to come off (or be detached from) the rim completely. When this operation is over, the tool holder carriage is lifted along the slideway towards the rest position to allow the tyre to be removed.
To mount a new tyre on the rim, the tool holder carriage is made ready in such a way that the third arm is located at the rest position and the first arm at the working position. In the preferred embodiment, the first arm is also rotated about the first horizontal sliding axis so that the mounting tool faces the tyre and the rim.
Next, the second arm is taken to the working position and made to move in translation (by means of the working unit) relative to the tool holder carriage towards the tyre. In this situation, the tool holder carriage is moved to the working position so that the mounting tool is interposed between the tyre and the rim and the bead seater tool presses against the sidewall of the tyre to force the bead into the rim. In this situation, while continuing to hold the bead seater tool against the tyre, the second arm can be moved (by means of the working unit) vertically in translation so that the bead seater tool is slightly raised or lowered.
According to an aspect of the disclosure, to facilitate insertion of the bead into the rim, the machine also has an upper arm extending above the wheel-holder unit between a first end, operatively connected to the column, and a second end. The machine also has a sidewall pressing tool that is connected to the second end of the upper arm and that is configured to engage a sidewall of the tyre during mounting of the tyre to the rim.
In a possible embodiment, the machine might comprise an arm like that shown in EP3659832A1.
In use, therefore, when the tyre is being mounted, the bead seater tool and the sidewall pressing tool serve as points for flattening the sidewall of the tyre to force the tyre to be inserted into the rim.
Advantageously, the presence of the arm and the sidewall pressing tool allows mounting even particularly large tyres where the flattening pressure must be applied at two or more points to enable the tyre to be inserted into the respective rim.
In a possible embodiment, the movement of the machine occurs through operation of a control unit which is configured to control the movement of the wheel-holder unit and/or of the tool holder carriage based on a data item representing the diameter of the wheel.
Alternatively, the movement may occur through the action of an operator working on the machine from a control desk and/or a control pedal unit.
Also an object of this disclosure is a method for performing a service on a vehicle wheel.
The method comprises a step of preparing a machine for mounting and demounting a tyre relative to a corresponding vehicle wheel rim.
The machine comprises a column including a slideway extending along a vertical direction and a wheel-holder unit that rotates about an axis of rotation, parallel to the vertical direction. The machine also comprises a tool holder carriage. The tool holder carriage includes a body that is slidably coupled to the slideway and a working unit that is movably coupled to the body. More specifically, the working unit is slidable, relative to the body, along a direction parallel to the vertical direction.
The tool holder carriage also comprises a first arm, a second arm and a third arm.
The tool holder carriage also comprises a mounting tool. In the preferred embodiment, the mounting tool is connected to the first arm. Alternatively, the mounting tool may be connected to a fourth arm of the tool holder carriage, independent of the first arm and of the second arm.
The machine also comprises a demounting tool that is connected to the first arm, a bead seater that is connected to the second arm and a bead breaker disc that is connected to the third arm.
In a possible embodiment, the first arm comprises a first end that is connected to the body and a second end that is connected to the demounting tool and, in the preferred embodiment, also to the mounting tool.
In a possible embodiment, the second arm comprises a first end that is connected to the working unit and a second end that is connected to the bead seater tool.
In a possible embodiment, the third arm is hinged to the body of the tool holder carriage. The third arm comprises a first arm that is connected to the body and a second end that is connected to the bead breaker disc.
According to an aspect of the disclosure, the method comprises a step of moving the first arm along a first horizontal sliding axis between a rest position, where it is retracted towards the column, and a working position, where it is extracted away from the column so that one between the demounting tool and the mounting tool is inserted between the tyre bead and an annular edge of the rim.
The method may also comprise a step of moving the second arm along a second horizontal sliding axis that is spaced from the first horizontal sliding axis, between a rest position, where it is retracted towards the column, and a working position, where it is extracted away from the column so that the bead seater tool can operate on a sidewall of the tyre to apply a flattening pressure thereon.
Next, the method comprises a step of moving the working unit vertically in translation relative to the body to cause the bead seater tool to come into abutment against the sidewall of the tyre.
After that, the method comprises a step of moving the tool holder carriage along the slideway from a rest position, where it is away from the wheel-holder unit, to a working position where it is close to the wheel-holder unit from above to operate on the wheel.
In a possible embodiment, when intending to demount the tyre from the rim, before the step of moving the tool holder carriage and before the steps of moving the first and second arms, the method further comprises a step of rotating the third arm about a horizontal axis transverse to the first horizontal sliding axis to be tilted between a rest position, where the bead breaker disc is distal from the wheel, and a working position, where the bead breaker disc is faced towards the wheel.
Next, the method comprises a step of moving the tool holder carriage along the slideway from the rest position to the working position so that the bead breaker disc engages the tyre and separates the vulcanized tyre rubber from the rim.
In other words, the step of rotating the third arm and the subsequent step of setting the wheel-holder unit in rotation define a step of first detaching the tyre from the rim to prepare for demounting the tyre from the rim.
Further features and advantages of this invention are more apparent in the exemplary, hence non-limiting, description of an embodiment of a machine for mounting and demounting a tyre relative to a corresponding vehicle wheel rim and a method for performing a service on a vehicle wheel.
The description is set out below with reference to the accompanying drawings which are provided solely for purposes of illustration without limiting the scope of the invention and in which:
With reference to the accompanying drawings, the letter M denotes a machine for mounting and demounting a tyre P relative to a corresponding rim C of a vehicle wheel R.
The terms “rim” and “ring” are used indistinctly to denote the same part of the wheel R.
The machine M comprises a column 100 including a slideway 101 extending along a vertical direction W.
The machine M also comprises a wheel-holder unit 200 on which the rim C of the wheel R is fixed during operations for mounting and demounting the respective tyre P.
In the embodiment illustrated in the accompanying drawings, the wheel-holder unit 200 rests on a base of the machine M and stands directly in front of the column 100.
The wheel-holder unit 200 rotates about an axis of rotation Y, parallel to the vertical direction W.
In the embodiment shown in the accompanying drawings, the wheel-holder unit 200 also moves in translation along a horizontal axis of translation X3 towards and away from the column 100.
In an embodiment, the machine M comprises a first hydraulic actuator that is configured to move the wheel-holder unit 200 in translation.
As shown in
As shown in
According to an aspect of this disclosure, the carriage 300 is moved along the slideway 101 by a second hydraulic actuator.
Alternatively, the tool holder carriage 300 may be moved by an electric actuator.
Advantageously, using the hydraulic actuator allows moving the tool holder carriage 300 easily despite its very heavy weight. In particular, greater forces can be applied on the tool holder carriage 300 without having to increase the size of the actuator.
According to an aspect of this disclosure, the tool holder carriage 300 comprises a body 301 that is slidably coupled to the slideway 101.
As shown in
The tool holder carriage 300 includes a mounting tool 403, configured to be inserted between a bead of the tyre and an edge of the wheel rim in order to mount the tyre.
In the embodiment illustrated, the mounting tool 403 is connected to the first arm 401.
Alternatively, the mounting tool 403 might be mounted on an independent arm.
The tool holder carriage 300 also comprises a demounting tool 402, configured to be inserted between a bead of the tyre and an edge of the wheel rim in order to demount the tyre.
The demounting tool 402 is connected to the first arm 401.
In the preferred embodiment, therefore, the demounting tool 402 and the mounting tool 403 are connected to the first arm 401 and are configured to be inserted alternately between a bead (specifically an upper bead) of the tyre P and an annular edge (specifically, an upper edge) of the rim C.
More in detail, the first arm 401 comprises a first end 401a that is connected to the body 301 of the tool holder carriage 300 and a second end 401b where the mounting tool 403 and the demounting tool 402 are mounted opposite to each other.
As may be seen in
The mounting tool 403, on the other hand, has a substantially flat shape, and is provided with a visual element (such as a coloured strip or mark) configured to indicate how far in the mounting tool 403 has been inserted between the tyre P and the rim C during a mounting operation.
According to an aspect of this disclosure, the first arm 401 is slidably movable along the first horizontal sliding axis X1 between a rest position, where it is retracted towards the column 100, and a working position, where it is extracted away from the column 100 (
Advantageously, the possibility of extracting and retracting the first arm 401 to and from the tool holder carriage 300 prevents the mounting tool 403 and the demounting tool 402 from hindering other operations carried out on the wheel R.
As shown, for example, in
According to a further aspect of this disclosure, the first arm 401 is also movable in rotation about the first horizontal sliding axis X1 in such a way as to orient the mounting tool 403 and the demounting tool 402 alternately towards the wheel R to define respective operating configurations. In this situation, the first arm 401 rotates between two predetermined angular positions so the wheel R is confronted alternately by the demounting tool 402 or the mounting tool 403.
In other words, when the tyre P has to be demounted from the rim C, the first arm 401 is rotated about the first horizontal sliding axis X1 so that the demounting tool 402 is made to confront the wheel R. Conversely, when the tyre P has to be mounted to the rim C, the first arm 401 is rotated about the first horizontal sliding axis X1 so that the mounting tool 403 is made to confront the wheel R.
Advantageously, fitting the mounting tool 403 and the demounting tool 402 to the same arm allows reducing the overall dimensions and cost of the tool holder carriage 300.
According to an aspect of the disclosure, the tool holder carriage 300 also comprises a second arm 501.
The tool holder carriage 300 also comprises a bead seater tool 502, connected to the second arm 501 and configured to operate on the sidewall of the tyre P (specifically, on the upper sidewall) to apply a flattening pressure thereon.
In the embodiment shown in the accompanying drawings, the bead seater tool 502 comprises a substantially frustoconical disc whose lateral surface is shaped to engage the sidewall of the tyre P. The bead seater tool 502 is pivoted to the second arm 501 in such a way as to be freely movable in rotation.
More in detail, the bead seater tool 502 is connected to a second end 501b of the second arm 501, while a first end 501a of the second arm 501 is integral (or associated) with a working unit 302.
In effect, as shown in
This aspect is particularly advantageous in that it allows precisely adjusting the position of the bead seater tool 502 relative to the tyre P during the operations for mounting (and demounting) the tyre P.
More specifically, in use, once the tool holder carriage 300 has been brought to the working position and the bead seater tool 502 is engaged on the sidewall of the tyre P, the wheel-holder unit 200 is activated. In this situation, the working unit 302 is moved continuously in translation vertically in such a way as to lift or lower the bead seater tool 502 relative to the tyre P to vary and adjust the position of the bead seater tool 502 on the sidewall of the tyre P.
In the preferred embodiment, the machine “M” comprises a pneumatic actuator 700 configured to move the working unit 302 relative to the body 301.
Preferably, the actuator 700 allows the working unit 302 to travel vertically in translation for a distance of approximately 85 mm.
According to an aspect of the disclosure, the second arm 501 is also slidably movable along a second horizontal sliding axis X2, spaced from the first horizontal sliding axis X1, between a rest position, where it is retracted towards the column 100, and a working position, where it is extracted away from the column 100.
As shown in
In effect, in use, when the first arm 401 is at the working position, it is an advantage that the second arm 501 is also able to move to this position so that the bead seater tool 502 can act in conjunction with the mounting tool 403 or with the demounting tool 402.
Looking in more in detail, in use, when the tyre P needs to be demounted from the rim C, the first arm 401 is made to slide along the first horizontal sliding axis X1 and taken to the working position and the second arm 501 is made to slide along the second horizontal sliding axis X2 towards the working position (
Next, the second arm 501 is moved in translation parallel to the vertical direction W to a vertical height lower than that of the first arm 401.
Next, the tool holder carriage 300 is moved to the working position so that the bead seater tool 502 applies a flattening pressure on the sidewall of the tyre P to separate the upper bead of the tyre P from the upper annular edge of the rim C.
In this situation, the demounting tool 402 is inserted into the free space that has been created by the bead seater tool 502 between the bead of the tyre P and the annular edge of the rim C. This prevents scraping and stretching the tyre P when the demounting tool 402 is inserted between the sidewall of the tyre P and the annular edge of the rim C.
Once the demounting tool 402 has been inserted in the free space, the second arm 502 is raised by the working unit 302 in translation parallel to the vertical direction W so as to move the bead seater tool 502 away from the wheel R. The second arm 501 is also retracted to the rest position. In this situation, the wheel-holder unit 200 is activated and the demounting tool 402 extracts the upper bead of the tyre P from the rim C.
On the other hand, when the tyre P needs to be mounted to the rim C, the first arm 401 is made to slide along the first horizontal sliding axis X1 towards the working position and is rotated about the first horizontal sliding axis X1 so as to make the mounting tool 403 confront the wheel R. The second arm 501 is made to slide along the second horizontal sliding axis X2 towards the working position.
Next, the tool holder carriage 300 is brought to the working position.
Next, the second arm 501 is moved in translation parallel to the vertical direction W relative to the tool holder carriage 300 and is taken to a vertical height lower than that of the first arm 401.
In this situation, the bead seater tool 502 operates on the sidewall of the tyre P to force it inside the rim C while the mounting tool 402 is inserted between the sidewall of the tyre P and the upper annular edge of the rim C (
Once the bead seater tool 502 and the mounting tool 402 are in place, the wheel-holder unit 200 is started. In this situation, while the tool holder carriage 300 remains at a fixed height along the vertical direction W, the bead seater tool 502 is lowered and lifted together with the working unit 302 in such a way as to adjust the position at which it presses down on and flattens the sidewall of the tyre P below it. That way, the bead seater tool 502 forces the upper bead of the tyre P to remain within the ring C.
Advantageously, the possibility of moving the second arm 501 to the working position when the first arm 401 is also at the working position allows simplifying and speeding up the mounting and demounting operations.
According to an aspect of this disclosure, the tool holder carriage 300 also comprises a third arm 601 and a bead breaker disc 602 connected to the third arm 601.
In the preferred embodiment, the bead breaker disc may be of the type described in document EP3722114A1.
More in detail, the bead breaker disc 602 is connected to the third arm 601 by a pin or a hinge about which it can rotate idly.
The bead breaker disc 602 is configured to operatively engage the tyre in such a way as to first separate the bead of the tyre P from the annular edge of the rim C. More specifically, the bead breaker disc 602 is able to separate the tyre P from the rim C at the points where the rubber of the tyre P has become vulcanized.
In the embodiment shown in
According to an aspect of this disclosure, the third arm 601 is movable by rotation about a horizontal axis transverse to the first horizontal sliding axis X1 in order to tilt it between a rest position, where the bead breaker disc 602 is distal from the wheel R, and a working position, where the bead breaker disc 602 is faced towards the wheel R.
At the rest position, the bead breaker disc 602 is located above the demounting and mounting tools 402, 403 positioned at the respective rest position or at the working position. In this situation, the bead breaker disc 602 does not impede the sliding movement of the first arm 401 below it during the mounting and demounting of the tyre P to and from the rim C.
In effect, in use, the third arm 601 is the first to act on the wheel R so that the bead breaker disc 602 detaches the tyre P from the rim C, in particular at the points where the rubber of the tyre P has become vulcanized. The action of the bead breaker disc 602 thus defines a step of detaching before the step of actually demounting the tyre P from the rim C. After the step of detaching, the bead breaker disc 602 stops acting on the wheel R and the third arm 601 is moved to the rest position so that the bead breaker disc 602 does not interfere with the demounting and mounting operations and is ready for a subsequent step of detaching on another wheel R.
As shown in
In the preferred embodiment, the machine M also comprises a distributor device 603, integral with the third arm 601 and configured to deliver a lubricating substance when the third arm 601 is at the working position.
Looking in more detail, the distributor device 603 is integral with the second end 601b so as to spray the sidewall of the tyre P with the lubricating substance to facilitate detaching the bead from the rim C.
In a possible embodiment of this invention, the machine M is also provided with an additional tool holder carriage, slidable along the slideway 101 and configured to operate on the lower sidewall of the wheel R. More specifically, the additional tool holder carriage comprises a bead breaker disc that is configured to detach the lower bead of the tyre P from the lower annular edge of the rim C when the tyre P is being demounted from the rim C.
In a preferred embodiment, the additional tool holder carriage is made according to what is described in document EP2965927.
According to an aspect of the disclosure, the additional tool holder carriage is moved by a pneumatic actuator.
In an embodiment, the machine M also comprises an upper arm 800, extending above the wheel-holder unit 200 between a first end 800a that is operatively connected to the column 101, and a second end 800b.
The machine M also comprises a sidewall pressing tool 801 such as, for example, a roller, connected to the second end 800b of the upper arm 800 and configured to engage a sidewall of the tyre P during mounting of the tyre P to the rim C.
Looking in more detail, the sidewall pressing tool 801 is configured to apply a flattening pressure on the sidewall of the tyre P in order to force the bead into the rim C while the tyre is being mounted. The sidewall pressing tool 801 thus acts in conjunction with the bead seater tool 502 to keep the bead within the rim C while the tyre P is being mounted to the rim C.
In the embodiment shown in
In use, therefore, to demount a tyre P from the respective rim C, the wheel R must first be mounted on the wheel-holder unit 200. In this situation, the first and the second arms 401, 501 are at the rest position, as is also the third arm 601.
Next, the third arm 601 is tilted to the working position and the tool holder carriage 300 is made to slide along the slideway 101 from the rest position to the working position.
In this situation, the bead breaker disc 602 engages the tyre P, pressing down on it so as to be inserted between the tyre P and the edge of the ring C. The action of the bead breaker disc 602 thus separates the bead of the tyre P from the ring C (
In a possible embodiment, while the bead breaker disc 602 is engaged on the tyre P, the tool holder carriage 300 can be moved down slightly along the sliding guide 101 so as to ensure that the rubber of the tyre P is completely detached from the rim C.
Once the bead is detached, the tool holder carriage 300 is raised slightly and the third arm 601 is tilted to the rest position so that the bead breaker disc 602 is above the mounting tool 403 and the demounting tool 402. In this situation, as shown in
After that, the tool holder carriage 300 is brought to the working position so that the bead seater tool 502 presses against the sidewall of the tyre P to make it easier for the demounting tool 402 to be inserted between the tyre P and the ring C.
After the demounting tool 402 has been inserted between the tyre P and the rim C, the second arm 502 is raised vertically away from the tyre P by a translational movement of the working unit 302 and retracted to the rest position by sliding along the second horizontal axis of translation. With its curved or hooked portion, the demounting tool 402 engages the upper bead of the tyre P and pulls it upwards. In this situation, the wheel-holder unit 200 is activated in rotation and the demounting tool 402 extracts the whole of the upper bead from the rim C, causing the upper bead to be separated of the tyre P to be separated from the rim C.
After that, the tool holder carriage 300 is raised so that the demounting tool 402 pulls the tyre P upwards along with it and, in conjunction with the bead breaker disc mounted on the additional tool holder carriage, causes the lower bead of the tyre P to be lifted away from the upper edge of the rim C.
Demounting of the tyre P ends when the tool holder carriage 300 is lifted to the rest position and the tyre P is removed from the wheel-holder unit 200.
To mount the tyre P to the respective rim C, the mounting tool 403 is made ready above the rim C.
In the preferred embodiment in which the mounting tool 403 is mounted on the first arm 401, the first arm 401 is brought to the working position and then rotated about the first horizontal sliding axis X1 so that the mounting tool 403 confronts the rim C mounted on the wheel-holder unit 200. As shown in
In this situation, the second arm 501 is made to move by the working unit 302 vertically in translation along a movement axis Z relative to the tool 5 holder carriage 300 so as to press down on the sidewall of the tyre P.
After that, the wheel-holder unit 200 is moved in rotation so that the bead seater tool 502 and the mounting tool 403 can act on the wheel R to force the tyre P into the rim C.
In detail, the position of the bead seater tool 502 on the tyre P can be adjusted by vertically raising or lowering the working unit 302 relative to the body 301.
In the preferred embodiment, during mounting, the upper arm 800 is activated to make the sidewall pressing tool 801 act in conjunction with the bead seater tool 502 to insert the upper bead of the tyre P into the rim C.
More specifically, the upper arm 800 is made to rotate about the first end 800a to bring the sidewall pressing tool 801 into contact with the sidewall of the tyre P.
In the preferred embodiment, for each of both the first and the second arm 401, 501 of the tool holder carriage 300, the machine “M” comprises an actuator that is configured to move the arm 401, 501 from the respective working position to the rest position and vice versa. The machine M also comprises a control unit that is configured to allow these actuators to be selectively activated.
The machine M also comprises an actuator that is configured to move the third arm 601 from the working position to the rest position and vice versa.
The control unit is configured to activate the actuator of the first arm 401 and the actuator of the third arm 601 alternately so that when the first arm 401 is at the working position, the third arm 601 is at the respective rest position and vice versa.
In effect, since the first and the third arm 401, 601 are placed substantially one above the other, they must be able to be activated in a controlled manner so as not to interfere with each other during operations for demounting the tyre P.
In another possible embodiment, the actuators can be activated and controlled manually by an operator using pushbuttons and levers on a control desk and/or using a control pedal unit.
In this situation, the machine M comprises a locking device capable of recognizing whether one between the first and the third arm 401, 601 is at the working position and locking the other between the first and the third arm 401, 601 in order to prevent damage to the tool holder carriage 300.
Also an object of this disclosure is a method for performing a service on a vehicle wheel R. The method comprises a step of preparing a machine M for mounting and demounting a tyre P relative to a corresponding rim C of a vehicle wheel R.
The machine M comprises a column 100 including a slideway 101 extending along a vertical direction W and a wheel-holder unit 200 that rotates about an axis of rotation Y, parallel to the vertical direction W.
The machine M also comprises a tool holder carriage 300.
According to an aspect of this disclosure, the tool holder carriage 300 includes a body 301 that is slidably coupled to the slideway 101 and a working unit 302 that is movably coupled to the body 301.
In the preferred embodiment, the working unit 302 is movable slidably vertically relative to the body 301.
According to another aspect of this disclosure, the tool holder carriage 300 comprises a first arm 401, a second arm 501 and a third arm 601.
The machine M includes a demounting tool 402, a mounting tool 403, a bead seater tool 502 and a bead breaker disc 602, each connected to one between the first, the second and the third arm 401, 501, 601.
In a possible embodiment, the bead seater tool 502 is connected to the second arm 501, the demounting tool 402 is connected to the first arm 401 and the mounting tool 403 is connected to the first arm 401. In this embodiment, the third arm 601 is mounted at the free end of the first arm 401.
Alternatively, the bead seater tool 502 is mounted on the second arm 501, the mounting tool 403 is mounted on a fourth arm, independent of the first and second arms 401, 501 and the demounting tool 402 is connected to the first arm 401. In this embodiment, the third arm 601 is mounted at the free end of the first arm 401.
On the other hand, in the preferred embodiment (illustrated), the demounting tool 402 and the mounting tool 403 are connected to the first arm 401, the bead seater tool 502 is connected to the second arm 501 and the bead breaker disc 602 is connected to the third arm 601 which is hinged to the body 301.
In the preferred embodiment, the first arm 401 comprises a first end 401a that is connected to the body 301 and a second end 401b that is connected to the mounting tool 403 and to the demounting tool 402.
In the preferred embodiment, the second arm 501 comprises a first end 501a that is connected to the working unit 302 and a second end 501b that is connected to the bead seater tool 502.
In the preferred embodiment, the third arm 601 comprises a first end 601a that is hinged to the body 301 and a second end 601b that is connected to the bead breaker disc 602.
According to an aspect of the disclosure, the method may comprise a step of rotating the third arm 601 about a horizontal axis transverse to the first horizontal sliding axis X1 in order to tilt it between a rest position, where the bead breaker disc 602 is distal from the wheel R, and a working position, where the bead breaker disc 602 is oriented towards the wheel R.
The method also comprises a step of moving the tool holder carriage 300 along the slideway 101 from a rest position, where it is away from the wheel-holder unit 200, to a working position where it is close to the wheel-holder unit 200 from above to operate on the wheel R. To demount the tyre P, the step of moving the tool holder carriage 300 is carried out after the step of rotating the third arm 601 to bring the bead breaker disc 502 into contact with the tyre P. After that, the wheel-holder unit 200 is activated and the method comprises a step of detaching in which the tool holder carriage 300 is lowered further along the slideway 101 so that the bead breaker disc 602 is inserted further in between bead of the tyre P and the rim C.
In this situation, the bead breaker disc 602 separates the tyre P from the rim C by detaching the vulcanized rubber from the rim C.
Next, the tool holder carriage 300 is raised to the rest position and the third arm 601 is tilted to the rest position.
According to an aspect of the disclosure, the method then comprises a step of moving the first arm 401 along a first horizontal sliding axis X1 between a rest position, where it is retracted towards the column 100, and a working position, where it is extracted away from the column 100 so that the demounting tool 402 is inserted between the bead of the tyre P and the annular edge of the rim C.
The method may also comprise a step of moving the second arm 501 along a second horizontal sliding axis X2 that is spaced from the first horizontal sliding axis X1, between a rest position, where it is retracted towards the column 100, and a working position, where it is extracted away from the column 100 so that the bead seater tool 502 can operate on the sidewall of the tyre P to apply a flattening pressure thereon. Once the second arm 501 has been brought to the working position, the method may further comprise a step of moving the working unit 302 vertically in translation relative to the body 301. In this step, the second arm 501 is lowered towards the sidewall of the tyre P.
After that, the tool holder carriage 300 is moved to the working position so that the bead seater tool 502 engages the sidewall of the tyre P and presses it to allow the demounting tool 402 to be inserted between the tyre P and the rim C.
In this situation, thanks to the flattening pressure applied on the tyre P by the bead seater tool 502, the sidewall of the tyre P is separated at least partly from the rim C, thereby allowing the demounting tool 402 to be easily inserted between the tyre P and the rim C.
After the demounting tool 402 has been inserted, the method comprises a further step of moving the working unit 302 vertically in translation relative to the body 301. In this step, the second arm 501 is raised to move the bead seater tool 502 away from the sidewall of the tyre P. Next, the method comprises a step of moving the second arm 501 in translation to the rest position.
Advantageously, the fact that the second arm 501 is lowered/raised by the working unit 302 before being moved from the rest position to the working position or vice versa prevents the bead seater tool 502 from scraping the tyre P.
After the step of moving the second arm 501 towards the rest position, the method comprises a step of setting the wheel-holder unit 200 in rotation so that the demounting tool 402 can pull the upper bead of the tyre P out of the rim C.
If a new tyre P then has to be mounted to the rim C, the tool holder carriage 300 is brought to the rest position, the third arm 601 is held at the rest position and the first arm 401 is made to slide along the first horizontal sliding axis X1 towards the working position. In this situation, in the preferred embodiment, the method comprises a step of rotating the first arm 401 about the first horizontal axis of translation X1 so as to make the mounting tool 403 confront the wheel R.
The method also comprises a step of moving the second arm 501 along the second horizontal axis of translation X2 from the rest position to the working position. In this situation, the first and the second arms 401, 501 are at the working position, while the third arm 601 is at the rest position.
In this situation, the method comprises a step of moving the tool holder carriage 300 to the working position, followed by a step of moving the second arm 501 vertically in translation relative to the tool holder carriage 300 downwards towards the tyre P so that the bead seater tool 502 presses down on the sidewall of the tyre P.
In this situation, the mounting tool 403 is placed between the tyre P and the edge of the rim C, while the bead seater tool 502 is engaged on the sidewall of the tyre P.
Next, the method comprises a step of activating the wheel-holder unit 200 and, if necessary, a step of moving the working unit 302, hence the second arm 501 in translation (up and down) in such a way as to adjust the flattening position in which the bead seater tool 502 acts on the tyre P to insert the upper bead of the tyre into the rim C.
After the tyre P has been inserted into the rim C, the tool holder carriage 300 is returned to the rest position.
This invention overcomes the disadvantages of the prior art.
More specifically, this invention provides a machine that is precise and reliable in mounting and demounting a tyre relative to a corresponding vehicle wheel rim.
Advantageously, the machine is also highly versatile and easy to use. In particular, the machine allows mounting two tools on the first arm and, on the third arm, an additional tool selectable from a demounting tool, a mounting tool and a bead breaker disc.
Allowing the arms to be moved independently of each other makes mounting and demounting the tyre quicker and easier. In particular, the possibility of moving the second arm even when the first arm is in operation allows using the bead seater tool to make it easier, when demounting, to insert the demounting tool between the tyre and the rim and, when mounting, to insert the tyre into the rim.
This invention also provides a particularly efficient and reliable method for performing a service on a vehicle wheel.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102021000026954 | Oct 2021 | IT | national |
