1. Field of the Invention
The present invention relates to a machine for processing sheets of printing material. The machine has a cylinder for transporting the sheets and sheet supports that are mounted such that they can be rotated about a sheet support axis of rotation and in each case contain supporting segments for pressing the sheets onto the cylinder.
Sheet-fed presses can have a sheet deliverer which, in the transport direction, contains leading gripper bars for firmly holding leading sheet ends of the sheets to be delivered, and trailing gripper bars for simultaneously firmly holding trailing sheet ends of the sheets. In such a deliverer, the set of leading gripper bars can be fixed to one pair of chains and the set of trailing gripper bars can be fixed to another pair of chains. Together with the pairs of chains, the leading gripper bars and the trailing gripper bars revolve around a delivery drum, which is equipped with the aforesaid sheet supports. The sheet supports are used to press the respective sheet against an impression cylinder adjacent to the delivery drum when the respective leading gripper bar has already gripped the leading sheet and the trailing gripper bars cooperating with the leading gripper bar have not yet gripped the trailing sheet end. The action of pressing the sheet against the impression cylinder, carried out by the sheet supports, is necessary in order that the aforesaid trailing gripper bar can grip the trailing sheet securely. Each of the leading gripper bars runs ahead at a specific distance relative to the trailing gripper bar associated with the aforesaid leading gripper bar. The distance depends on the length of the sheets, which can change from print job to print job. A change in the sheet length requires a correction of the aforesaid distance within the context of what is known as changing the format of the deliverer. During the format change, the leading gripper bar is set to a longer or shorter distance relative to the trailing gripper bar associated with it, by the pair of chains carrying the leading gripper bar being displaced relative to the pair of chains carrying the trailing gripper bar. Since the sheet supports are temporarily located between these two gripper bars during the circulation of the mutually associated leading gripper bars and trailing gripper bars, adaptation of the effective circumferential length of the sheet supports to the changed distance between the gripper bars is necessary within the context of the format change. For instance, the sheet supports have to be shortened if, during the format change, the leading gripper bar has to be displaced toward the trailing gripper bar, in order that the sheet supports do not hamper the displacement of the leading gripper bars.
Published, Non-Prosecuted German Patent Application DE 100 14 417 A1, corresponding to U.S. Pat. No. 6,578,846 and U.S. patent Disclosure 2002/0135123 (therein, see in particular column 9, line 15 to column 10 line 11), in which a machine corresponding to the generic type mentioned at the beginning is described, for this purpose, it is proposed to divide the respective sheet support into a leading sheet support section and a trailing sheet support section. In order to lengthen or shorten the respective sheet support, one of its sheet support sections is displaced in the circumferential direction relative to the other. The sheet support sections form the supporting segments mentioned at the beginning. According to one embodiment (see DE 100 14 417 A1, FIG. 2A), the two sheet support sections are disposed beside each other in such a way that the common track width of the sheet support sections or of their running strips is comparatively large. In this case, it is disadvantageous that the great track width requires a correspondingly great width of the print-free side edge of the sheet, on which the running strips roll. The great width of the print-free sheet side edge results in a restriction of the sheet area available for the printed image, and an increased sheet trim waste volume. In the other embodiments (see DE 100 14 417 A1, FIGS. 2B and 2C), in which the sheet support sections intermesh with one another in some regions and are covered by a carrier belt carrying comparatively narrow-track running strips, these problems are solved but only at the expense of other problems. In those circumferential regions in which the sheet support sections are not interengaged, the carrier belt is carried on the rear side by only one of the sheet support sections in each case and it therefore no longer has sufficient backing and stability. Damage and premature wear of the carrier belt is to be expected.
It is accordingly an object of the invention to provide a machine for processing sheets of printing material that overcomes the above-mentioned disadvantages of the prior art devices of this general type, whose sheet supports permit a comparatively small width of print-free corridors with which they make contact and have a long service life.
With the foregoing and other objects in view there is provided, in accordance with the invention, a machine for processing sheets of printing material. The machine has a cylinder for transporting the sheets, and sheet supports rotatably mounted about a sheet support axis of rotation and in each case have supporting segments for pressing the sheets onto the cylinder. The supporting segments are mounted such that they can be pivoted as desired into an active position and into a passive position about pivot axes. The pivot axes being skewed relative to the sheet support axis of rotation.
The machine according to the invention for processing sheets of printing material has a cylinder for transporting the sheets and sheet supports which are mounted such that they can be rotated about a sheet support axis of rotation and in each case contain supporting segments for pressing the sheets onto the cylinder. The supporting segments are mounted such that they can be pivoted as desired into an active position and into a passive position about pivot axes that are skewed relative to the sheet support axis of rotation.
The skewed pivot axes make it possible for the supporting elements in the active position to be lined up on one and the same line of alignment, which runs in a curved shape like a circular arc about the sheet support axis of rotation. On account of the configuration of the supporting segments aligned with one another in the active position, their track width or rolling line width and the consequent width of the print-free corridor of the sheet on which the supporting segments roll can be kept comparatively narrow. A further advantage is to be seen in the fact that the supporting segments can have segment heads for carrying pressure pads functioning as running strips. The segment heads are substantially more stable than the carrier belt used for carrying the running strip according to the prior art (Published, Non-prosecuted German Patent Application DE 100 14 417 A1 corresponding to U.S. Pat. No. 6,578,846 and U.S. patent Publication 2002/0135123). The service life of the segment heads is virtually unlimited, and the service life of the pressure pads is comparatively high.
In a development that is advantageous with regard to the variability of the sheet format and the fabrication of identical parts, the segment heads of the supporting segments form an overlapping formation in the passive position. The overlapping formation permits all of the supporting segments of the sheet supports that are to be displaced into the passive position to be pivoted toward one and the same side of the sheet support, namely toward the side of the sheet support facing away from the chain wheel closest to the sheet support. Thus, since no supporting segment has to be pivoted toward the aforesaid chain wheel and no supporting segment is located between the sheet support and the nearest chain wheel when in the passive position, the sheet support can be displaced along the sheet support axes of rotation very close to the chain wheel if a great sheet width of the sheets to be processed requires such a format change of the sheet supports. If the overlapping formation were not present, the sheet supporting segments would have to be pivoted alternately toward one and the other side of the sheet supports into the passive position, so that thereafter some of the supporting segments would be located between the sheet support and the chain wheel and would hamper the setting of the format of the sheet supports very close to the chain wheel. A further advantage of the overlapping formation is to be seen in the fact that it makes it possible to dispose the skewed pivot axes of all the supporting segments at the same radial spacing relative to the sheet support axis of rotation. The skewed pivot axes accordingly lie on one and the same circular arc, whose center of curvature is the sheet support axis of rotation. Accordingly, the sheet supports can be fabricated as identical parts that are no different from one another with respect to the segment length to be measured between the segment head and the pivot axis.
In a development which is advantageous with regard to automating the displacement of the supporting segments into the active position and into the passive position, the supporting segments in each case have a first stop and a second stop and the stops, preferably formed as cams. The stops are disposed to be offset relative to each other in such a way that a control lever that can be pivoted relative to the supporting segments strikes the first stop in order to fold the respective supporting segment in and strikes the second stop in order to fold the supporting segment out. The displacement of the respective supporting segment into the active position is therefore effected by the same actuating element as the displacement of the supporting segment into the passive position, namely by the control lever. In addition, only a single drive is necessary for the two folding movements of the supporting segment.
According to developments which are advantageous with respect to a compact configuration of the stops, the supporting segments belong to bistable tilting spring mechanisms, of which each has an indifferent dead position. The tilting spring mechanisms in each case contain a spring with a spring force characteristic which, in the indifferent dead position, runs through the respective skewed pivot axis. The lengths of the stops and the lengths of the cam tracks formed on the stops can be kept short, since the stops are needed only for the displacement of the supporting segments preceding the dead position, and the springs of the tilting spring mechanisms effect the displacement of the supporting segments following the dead position.
In a development which is advantageous with regard to the delivery of the sheets onto a sheet stack which is carried out without fluttering of the sheets and, accordingly, without smearing, the machine has a deliverer which contains leading gripper bars for firmly holding leading sheet ends of the sheets and trailing gripper bars for simultaneously firmly holding trailing sheet ends of the sheets.
In a development that is advantageous with regard to functionally reliable gripping of the trailing sheet ends by the trailing gripper bars, the sheet supports are constituent parts of a delivery drum belonging to the deliverer used for delivering the sheets. The delivery drum presses the respective sheet against the circumferential surface of the cylinder with the sheet supports or their activated supporting segments, so that the trailing gripper bars can pick up the trailing sheet end from the cylinder without disruption with support from a sucker bar disposed on the delivery drum.
In developments which are advantageous with regard to high operating reliability, the supporting segments are assigned locking catches for locking the supporting segments in the passive position. The locking catches are lined up in a row such that a lever arm that can be pivoted relative to the locking catches, in the course of its pivoting movement, strikes the locking catches one after another in order to actuate them. The locking catches prevent displacement of the supporting segments into the active position, resulting from the operator inadvertently striking these supporting segments in the passive position. Such inadvertent erection of the supporting segments could otherwise result in a collision between one of the leading gripper bars and inadvertently erected supporting segments, and machine damage resulting from this.
According to developments which are advantageous with regard to a further increase in the service life of the pressure pads with which the supporting segments are fitted, the supporting segments are assigned a throwing-on and throwing-off device for pivoting the supporting segments respectively in one pivoting direction and, in the process, into a thrown-off position. The active position is arranged before the passive position in the pivoting direction and the thrown-off position is arranged after, and the throwing-on and throwing-off device contains a control ring which can be rotated relative to the supporting segments and is mounted coaxially with the sheet support axis of rotation. The pressure pads are preferably composed of a resilient and comparatively soft plastic, whose resistance to wear caused by abrasion (the eraser effect) is unavoidably comparatively low. The cylinder against which the sheet supports press the sheet is preferably an impression cylinder, whose circumferential surface is provided with a rough anti-smear surface structure. During printing operation, the sheet to be pressed on is located between the pressure pads and the anti-smear surface structure, so that the latter cannot cause any kind of abrasion on the pressure pads during printing operation. When the machine is idling without sheet transport, there is no sheet between the anti-smear surface structure and the pressure pads, so that the latter would roll directly on the anti-smear surface structure in this case and would be subjected to severe abrasion by the latter if the pressure pads were not thrown off the impression cylinder and its anti-smear surface structure by the throwing-on and throwing-off device. By use of the control ring, a synchronous displacement of all the activated supporting segments into the thrown-off position, which has to be carried out quickly in the event of a printing interruption which occurs suddenly, can advantageously be carried out
Other features which are considered as characteristic for the invention are set forth in the appended claims.
Although the invention is illustrated and described herein as embodied in a machine for processing sheets of printing material, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.
The construction and method of operation of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
Referring now to the figures of the drawing in detail and first, particularly, to
The first chain conveyor 6 contains a chain wheel 8 on the drive side and operating side in each case and an endless chain 9 running around the chain wheels. The endless chains 9 of the first chain conveyor 6 carry between them a gripper bar 10 leading in a transport direction 11 for holding leading sheet ends 12 of the sheets 2. The second chain conveyor 7 likewise contains a chain wheel 13 on each of the two machine sides and an endless chain 14 running around the chain wheel 13. The endless chains 14 of the second chain conveyor 7 carry between them trailing gripper bars 15 for holding sheet ends 16 trailing in the transport direction 11. Each of the trailing gripper bars 15, together with one of the leading gripper bars in each case, forms a pair of gripper bars which holds the respective sheet 2 firmly at both ends during its transport to a delivery stack 17.
A sheet support 18 placed on the drive side and a sheet support 19 placed on the operating side are structurally identical to each other in a mirror-symmetrical manner and are used to press the respective sheets 2 against the circumferential surface of the impression cylinder 4. The sheet supports 18, 19 are constituent parts of a drum 20 of skeleton construction, namely a delivery drum 20, belonging to the deliverer 5, and can be transposed continuously along the geometric sheet support axis of rotation 21 from a format setting for a maximum sheet width of the sheets 2, shown by a solid line in
The delivery drum 20 is a gripperless supporting drum, that is to say it does not contain a gripper system for clamping the sheets 2.
In
Because of the structural identity, the explanations given in the following description with reference to the drive-side sheet support 18 also apply to the operating-side sheet support 19. In addition, the following description of one half of the drive-side sheet support 18 also applies to its diametrically opposite other half.
In
The sheet support 18 contains a carrier disk 30, in which the supporting segments 22 are mounted such that they can optionally be pivoted into the passive position 22.1 and the active position 22.2 about rotary joints 31 (see
The support segments 22 are folded in and out by a cam mechanism, which will be described in detail in the following text. Each supporting segment 22 has a first cam 34 and a second cam 35. The supporting segment 22 and the cams 34, 35 are fabricated from one and the same piece, for example as a casting. A control lever 36 having a cam roller 37 is mounted in the sheet support 18 such that it can pivot about the sheet support axis of rotation 21. The first cam 34 is substantially hook-like and begins at the end of the supporting segment 22 opposite to the segment head 24 and runs substantially in a curve to the segment head 24. The second cam 35 is substantially finger-like and disposed between the segment head 24 and the first cam 34. As a result of pivoting the control lever 36 in a clockwise direction along the supporting segments 22, the control lever 36 and its cam roller 37 come into switching contact with one after the other of the first cams 34, so that the supporting segments 22 are folded in one after another. As a result of pivoting the control lever 36 in the counterclockwise direction, the control lever 36 and its cam roller 37 come into switching contact with the second cams 35 one after another, so that one after another of the supporting segments 22 are folded out again. The first cams 34 are therefore folding-in cams or stops and are used to displace the supporting segments 22 from the active position 22.2 into the passive position 22.1. On the other hand, the second cams 35, which are folding-out cams or stops, are used for the substantially radial erection of the supporting segments 22. By the configuration of the two cams 34, 35 of the respective supporting segments 22 offset in relation to each other in the pivoting direction of the control lever, one and the same actuating element, namely the control lever 36, can advantageously be used to fold the supporting segments 22 both in and out.
Each supporting segment 22, together with its rotary joint 31 and a spring 38, forms a bistable tilting spring mechanism (over-center device) K. The spring 38 is a tension spring and is fixed by its one spring end to the carrier disk 30 at a first fixing point 39 and by its other spring end to the supporting segment 22 at a second fixing point 40. The fixing points 39, 42 are retaining pins for hooking spring eyes of the spring 38. The spring 38 is kept permanently under prestress and, as shown in
Each supporting segment 22 is equipped with a securing device which prevents inadvertently folding of the respective supporting segment 22 in and out. The securing devices are formed as safety catches and hold the supporting segment 22 firmly both in the active position 22.2 and in the passive position 22.1. Each safety catch contains a two-armed locking catch 42 which, by a locking hook 48, locks the respective supporting segment 22 in the active position 22.2 on a first detent surface 43 of the supporting segment 22, as shown in
This application claims the priority, under 35 U.S.C. ยง 119, of German patent application No. 10 2004 009 703.8, filed Feb. 27, 2004; the entire disclosure of the prior application is herewith incorporated by reference.
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Number | Date | Country | |
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20050188869 A1 | Sep 2005 | US |