Machine for producing a corrugated cardboard sheet and process for calibrating the glue gap of such a machine

Information

  • Patent Grant
  • 6692602
  • Patent Number
    6,692,602
  • Date Filed
    Friday, September 22, 2000
    23 years ago
  • Date Issued
    Tuesday, February 17, 2004
    20 years ago
Abstract
A machine for producing corrugated cardboard incorporates a corrugating roll and a glue roll extending parallel to the former in such a way that a glue gap is formed between the two. To adjust the glue gap, the bearing of the glue roll is pushed against the bearing of the corrugating roll with a contact-pressure force A. By means of an adjusting unit the distance of the two bearings is reduced until the force of the bearing contact pressure, which is measured by a force measuring unit, decreases due to a contact occuring between the glue roll and the corrugating roll. The glue roll may have stop rings at its ends to prevent a direct contact between the glue roll and the corrugating roll.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a machine for producing a corrugated cardboard sheet and a process for calibrating the glue gap of such a machine.




2. Background Art




From well-known prior use it is known that, to adjust the width of the glue gap between a corrugating roll and a glue roll in a corrugated cardboard machine, an operator manually holds a so-called splicing tape with a predetermined thickness between the corrugating roll, which has a corrugated sheet placed on it, and the glue roll. The distance between the glue roll and the corrugating roll is then reduced. This is done while the corrugating roll is rotating and the glue roll is rotating. The width of the glue gap is reduced until the splicing tape is pulled in by the rotating rolls. The glue gap has then been adjusted to the thickness of the splicing tape. However, this method of adjusting the glue gap has the disadvantage that the adjustment is time-consuming and cannot be done automatically. There furthermore is the danger that the hand in which the operator is holding the splicing tape may be pulled into the glue gap and may be injured.




A machine for producing a corrugated cardboard sheet is known from DE 197 15 174 A1. The glue roll is pushed directly against the corrugated sheet that is wound around a portion of the corrugating roll. There is no glue gap between the corrugated sheet and the outer face of the glue roll. To adjust a predetermined contact pressure between the glue roll and the corrugated sheet, a force-measuring unit is provided, as well as a means for changing the distance between the corrugating roll and the glue roll. The shortcoming of this arrangement is that the glue roll pushes against the corrugating roll with a predetermined force, which may result in damage to the glue roll.




SUMMARY OF THE INVENTION




The present invention, therefore, has as its object to provide a machine for producing corrugated cardboard in which the adjustment of the glue gap can be carried out in the simplest possible manner and automatically.




This object is met with a machine for producing a corrugated cardboard sheet, which incorporates at least one corrugated sheet with corrugation crests and at least one liner sheet that is glued to the corrugation crests, comprising




at least one corrugating roll, which serves to give the corrugated sheet its shape, incorporating




a corrugating-roll axis around which the corrugating roll can rotate,




a first corrugating-roll end with a first corrugating-roll bearing journal,




which is mounted in a first corrugating-roll bearing, and




a second corrugating-roll end with a second corrugating-roll bearing journal, which is mounted in a second corrugating-roll bearing,




a gluing device for applying glue onto the corrugation crests by means of a glue roll




incorporating a glue-roll axis, around which the glue roll can rotate, and




which extends parallel to the corrugating-roll axis,




incorporating a first glue-roll end with a first glue-roll bearing journal mounted in a first glue-roll bearing, which is assigned to the first corrugating-roll bearing,




incorporating a second glue-roll end with a second glue-roll bearing journal mounted in a second glue-roll bearing, which is assigned to the second corrugated-roll bearing,




delimiting, between itself and the corrugating roll, a glue gap of a width B, and




advanceable towards the corrugating roll for adjusting the width B of the glue gap, and




a calibration device for adjusting the width B of the glue gap having at least one contact-pressure unit for pressing a glue-roll bearing against the corresponding corrugating-roll bearing with a contact-pressure force A,




at least one force-measuring unit for measuring a force of the bearing contact pressure P between the pressed-on glue-roll bearing and the corresponding corrugating-roll bearing,




at least one adjusting unit for adjusting a bearing distance L between a pressed-on glue-roll bearing and the corresponding corrugating-roll bearing, and




at least one control unit, which is connected to the at least one force-measuring unit and the at least one adjusting unit for the transfer of signals, and which activates the at least one adjusting unit in such a way that at least one bearing distance L is reduced, until the force of the bearing contact pressure P decreases based on the glue roll and the corrugating roll coming into contact with one another.




According to another aspect of the invention, a process for calibrating a machine for producing a corrugated cardboard sheet comprises the following steps,




providing a machine for producing a corrugated cardboard sheet, which incorporates at least one corrugated sheet with corrugation crests and at least one liner sheet that is glued to the corrugation crests, comprising




at least one corrugating roll, which serves to give the corrugated sheet its shape, incorporating a corrugating-roll axis around which the corrugation roll can rotate, a first corrugating-roll end with a first corrugating-roll bearing journal, which is mounted in a first corrugating-roll bearing, and a second corrugating-roll end with a second corrugating-roll bearing journal, which is mounted in a second corrugating-roll bearing,




a gluing device for applying glue onto the corrugation crests by means of a glue roll, incorporating a glue-roll axis, around which the glue roll can rotate and which extends parallel to the corrugating-roll axis, incorporating a first glue-roll end with a first glue-roll bearing journal mounted in a first glue-roll bearing, which is assigned to the first corrugating-roll bearing, incorporating a second glue-roll end with a second glue-roll bearing journal mounted in a second glue-roll bearing, which is assigned to the second corrugated-roll bearing, delimiting, between itself and the corrugating roll, a glue gap of a width B, and advanceable towards the corrugating roll for adjusting the width B of the glue gap, and




a calibration device for adjusting the width B of the glue gap having at least one contact-pressure unit for pressing a glue-roll bearing against the corresponding corrugating-roll bearing with a contact-pressure force A, at least one force-measuring unit for measuring a force of the bearing contact pressure P between the pressed-on glue-roll bearing and the corresponding corrugating-roll bearing, and at least one adjusting unit for adjusting a bearing distance L between a pressed-on glue-roll bearing and the corresponding corrugating-roll bearing,




positioning of the glue roll in a starting position in which the glue roll is not in contact with the corrugating roll, and




reduction of at least one bearing distance L by means of the adjusting unit, until the force of the bearing contact pressure P decreases due to a contact between the glue roll and the corrugating roll.




The gist of the invention entails pushing the bearing of the glue roll against the bearing of the corrugating roll with a predetermined force, and measuring the force of the bearing contact pressure between the two bearings. The distance between both bearings is subsequently reduced until the glue roll comes into contact with the corrugating roll. This is detected because the force of the bearing contact pressure decreases, since a portion of the contact-pressure force is transferred via the rolls.











Further features, advantages and details of the invention will become apparent from the ensuing description of an exemplary embodiment, taken in conjunction with the drawing.




BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a machine for producing a single-faced corrugated cardboard sheet in a vertical, partially cut open illustration,





FIG. 2

shows a cross-section through the left half of the machine according to the section line II—II in

FIG. 1

, and





FIG. 3

shows a cross-section through the right half of the machine according to the section line


11





11


in FIG.


1


.











DESCRIPTION OF THE PREFERRED EMBODIMENT




A machine for producing corrugated cardboard incorporates a machine stand


1


, in which a lower corrugating roll


2


and an upper corrugating roll


3


are rotatably mounted by means of respective shafts


4


and


5


. They incorporate axes


6


and


7


that are parallel to one another. On their cylinder surfaces they are provided with ribbings


8


and


9


that extend parallel to the axes


6


,


7


and are in meshing engagement with each other in the contact area


10


of the two corrugating rolls


2


,


3


. One of the corrugating rolls


2


,


3


, generally the upper corrugating roll


3


, is driven in one direction of rotation


11


, while the other corrugating roll, therefore, generally the lower corrugating roll


2


, is moved along in a direction of rotation


12


by the other corrugating roll


3


. A gluing device


13


is arranged in the machine stand


1


, in the direction of rotation


11


or


12


, after the contact area


10


. In the upper area of the corrugating roll


3


, a contact-pressure device


14


is provided, which incorporates a first deflection roll


15


, a second deflection roll


16


and a contact-pressure belt


17


. The deflection rolls


15


and


16


each are rotatably mounted around an axis


20


by means of shaft journals


18


in beings


19


of the machine stand


1


and are moved along by the upper corrugating roll


3


via the contact-pressure belt


17


, which revolves as indicated by the directional arrow


21


.




The gluing device


13


incorporates a glue roll


22


, a glue metering roll


23


and a glue container


24


. The glue roll


22


incorporates, at its longitudinal ends, journals


25


that are rotatably mounted around an axis


28


in a bearing


27


having a bearing housing


26


. The bearing housing


26


is arranged in a wall


29


of the machine stand


1


. The axis


28


of the glue roll


22


extends parallel to the axis


7


of the upper corrugating roll


3


in such a way that a glue gap


30


of the width B is formed between the corrugating roll


3


and the glue roll


22


. The corrugating roll


3


also has, at its longitudinal ends, bearing journals


31


that are each arranged in a bearing


33


with a bearing housing


32


, in such a way that the bearing housing


32


is arranged in the wall


29


. The glue roll


22


is driven in the same direction as the corrugating roll


3


, in the direction of rotation


34


, at nearly the same circumferential speed as the corrugating roll


3


.




The glue roll


22


immerses into the glue container


24


with a portion of its outer face


35


. Due to its rotation, a glue film is continually applied from the glue bath


24


onto the outer face


35


. The glue metering roll


23


is advanceable towards the glue roll


22


and together they delimit an adjustable metering gap


36


. The glue roll


22


has at its two ends a stop ring


36




a


, which is formed concentrically to the axis


28


and connected to the glue roll


22


. This stop ring


36




a


has an outer diameter D


A


, which is larger, specifically slightly larger, than the outer diameter D


L


of the glue roll


22


in the region between the stop rings


36




a.






To adjust the width B of the glue gap


30


, a calibration device


37


is provided. It incorporates, in the region of the two ends of the glue roll


22


, a contact-pressure unit


38


, which incorporates a piston rod


39


that can be shifted perpendicular to the axis


28


and pushes, with a contact-pressure force A, against the bearing housing


26


that is movably guided inside a sliding guide


40


perpendicular to the axis


28


and in the plane spanned by the axes


7


and


28


. Between the bearing housings


26


and


32


, a force-measuring unit


41


designed in the form of a load cell and an adjusting unit


42


for adjusting the bearing distance L between the bearing housings


26


and


32


are provided adjacent to one another. The adjusting unit


42


incorporates a wedge


43


that is connected to the bearing housing


32


, and a sliding wedge


44


that is movable in a direction parallel to the axis


28


between the force-measuring unit


41


and the wedge


43


by a spindle motor


45


serving as a drive mechanism and as activation means, respectively, via a spindle


46


. On the end of the bearing housing


26


that faces the glue roll


22


, a commercially available eddy current sensor


47


is provided for measuring its distance R to the corrugating roll


3


. The eddy current sensor


47


, the force-measuring unit


41


, the spindle motor


45


, and the contact-pressure unit


38


are connected to a control the


49


by means of control wires


48


.

FIG. 3

shows the mirror image of

FIG. 2

, with the corresponding elements receiving the same reference numerals as in

FIG. 2

, but with a prime mark.




The action of the machine will be described below, first in the normal operation. A paper sheet


50


enters into the contact area


10


and is turned into a corrugated sheet by the ribbings


8


,


9


. The corrugated sheet


51


has corrugation crests


52


onto which glue is applied in the gluing device


13


. No glue is applied to the remaining areas of the corrugated sheet


51


. Via the deflection roll


16


, a liner sheet


53


is fed in, which is also made of paper and has the same width as the paper sheet


50


. The liner sheet


53


is fed in towards the outer side


54


of the contact-pressure belt


17


and, in the region in which the contact-pressure belt


17


rests against the corrugating roll


3


, pressed against the corrugation crests


52


and bonded to same. The unit composed of the corrugated sheet


51


and liner sheet


53


is subsequently led around the deflection roll


15


.




Following is a description of the calibration of the width B of the glue gap


30


. The corrugating roll


3


and the glue roll


22


are initially farther apart from one another by more than the width that is to be adjusted by the calibration. A contact-pressure unit


38


pushes, at one end of the glue roll


22


, the bearing housing


26


against the bearing housing


32


with a contact-pressure force A. Neither the glue roll


22


nor the stop ring


36




a


are in contact with the corrugating roll


3


. The force of the bearing contact pressure P measured in the force measuring unit


41


essentially corresponds to the contact-pressure force A. The sliding wedge


44


is subsequently moved to the left in

FIG. 2

by the spindle motor


45


, which reduces the bearing distance L. This is done until the stop ring


36




a


comes into contact with the corrugating roll


3


. At this moment the path of the contact-pressure force A branches out, since a portion of the contact-pressure force A is now transferred via the stop ring


36




a


to the corrugating roll and another portion continues to be transferred via the bearing housing


26


and the force measuring unit


41


to the bearing


32


. The force of the bearing contact pressure P that is measured in the force-measuring unit


41


thus decreases, resulting in the detection of the contact of the stop ring


36




a


with the corrugating roll


3


. The outer diameter D


A


of the stop ring


36




a


is selected such that the following is true relative to the remaining outer diameter D


L


of the glue roll


22


: (D


A


−D


L


)/2 corresponds to the width of the calibrated glue gap


30


. The calibration process is performed at both ends of the glue roll


22


. With the control unit


49


the calibration process can be performed completely automatically at both ends of the glue roll


22


. The stop ring


36




a


that projects relative to the glue roll


22


prevents the glue roll


22


from coming into contact with the corrugating roll


3


, which could cause damage to the surface of the glue roll


22


. The projection (D


A


−D


L


)/2 of the stop ring


36




a


relative to the glue roll


22


is selected such that it is smaller than the smallest processed thickness of the corrugated sheet


51


.




After calibration of the glue gap


30


, the glue roll


22


is slightly lifted off the corrugation roll


3


, as it was before. The glue gap


30


that has been adjusted in this manner has a known width, which results from the width of the calibrated glue gap


30


and the height by which the glue roll


22


was lifted off. This height can be measured with the eddy current sensor


47


. The glue gap


30


is adjusted such that its width corresponds to the thickness of the corrugated sheet


51


plus a predefined amount of slip, which is between 0.01 mm and 0.03 mm, especially 0.02 mm. Changes in the gap width, which may occur, e.g., due to thermal expansion, are measured during the operation by the eddy current sensor


47


and automatically readjusted by the control unit


49


and the adjusting unit


42


.




It is possible to not provide stop rings


36




a


on the glue roll


22


. In this case the glue roll


22


is advanced directly against the corrugated sheet


51


that is partly wrapped around the corrugating roll


3


. This is significant especially with paper sheets


50


of an extremely small thickness, since, in this case, the stop ring


36




a


would have to project relative to the glue roll


22


by a barely measurable amount.




The above approach in particular, in which the glue roll


22


is advanced directly against the corrugated sheet


51


that is partly wrapped around the corrugating roll


3


, makes it possible to perform the calibration of the glue roll


22


and its adjustment in one pass, so-to-speak, in a continuous process. For this purpose the glue roll


22


is again slightly lifted off the corrugated sheet


51


after the contact between the glue roll


22


and the corrugated sheet


51


, namely by an amount of 0.01 to 0.03 mm, preferably by approximately 0.02 mm.




During the glue application the glue roll is driven with slip relative to the corrugating roll


3


for all applications, and thus relative to the corrugated sheet


51


, at a circumferential speed that is between 1 to 10% lower; the glue roll


22


thus moves more slowly than the corrugated sheet


51


.



Claims
  • 1. A machine for producing a corrugated cardboard sheet, which incorporates at least one corrugated sheet (51) with corrugation crests (52) and at least one liner sheet (53) that is glued to the corrugation crests (52), comprisingat least one corrugating roll (3), which serves to give the corrugated sheet (51) its shape, incorporating a corrugating-roll axis (7) around which the corrugating roll (3) can rotate, a first corrugating-roll end with a first corrugating-roll bearing journal (31), which is mounted in a first corrugating-roll bearing (33), and a second corrugating-roll end with a second corrugating-roll bearing journal (31′), which is mounted in a second corrugating-roll bearing (33′), a gluing device (13) for applying glue onto the corrugation crests (52) by a glue roll (22) incorporating a glue-roll axis (28), around which the glue roll (22) can rotate, and which extends parallel to the corrugating-roll axis (7), incorporating a first glue-roll end with a first glue-roll bearing journal (25) mounted in a first glue-roll bearing (27), which corresponds to the first corrugating-roll bearing (33), incorporating a second glue-roll end with a second glue-roll bearing journal (25′) mounted in a second glue-roll bearing (27′), which corresponds to the second corrugated-roll bearing (33′), delimiting, between itself and the corrugating roll (3), a glue gap (30) of a width B, and advanceable towards the corrugating roll (3) for adjusting the width B of the glue gap (30), and a calibration device (37) for adjusting the width B of the glue gap (30) having at least one contact-pressure unit (38, 38′) for pressing a glue-roll bearing (27, 27′) against the corresponding corrugating-roll bearing (33, 33′) with a contact-pressure force A, at least one force-measuring unit (41, 41′) for measuring a force of a bearing contact pressure P between the pressed-on glue-roll bearing (27, 27′) and the corresponding corrugating-roll bearing (33, 33′), at least one adjusting unit (42, 42′) for adjusting a bearing distance L between a pressed-on glue-roll bearing (27, 27′) and the corresponding corrugating-roll bearing (33, 33′), and at least one control unit (49, 49′), which is connected to the at least one force-measuring unit (41, 41′) and the at least one adjusting unit (42, 42′) for the transfer of signals, and which activates the at least one adjusting unit (42, 42′) in such a way that at least one bearing distance L is reduced, until the force of the bearing contact pressure P decreases based on the glue roll (22) and the corrugating roll (3) coming into contact with one another.
  • 2. A machine as set forth in claim 1, wherein the control unit (49, 49′) is connected, for the purpose of transferring signals, to the contact-pressure unit (38, 38′).
  • 3. A machine as set forth in claim 1, wherein the calibration device (37) incorporates two contact-pressure units (38, 38′).
  • 4. A machine as set forth in claim 1, wherein the calibration device (37) incorporates two force-measuring units (41, 41′).
  • 5. A machine as set forth in claim 4, wherein the calibration device (37) incorporates two adjusting units (42, 42′).
  • 6. A machine as set forth in claim 5, wherein at least one of the adjusting units (42, 42′) incorporates two wedges (43, 44; 43′, 44′) that are displaceable relative to one another.
  • 7. A machine as set forth in claim 6, wherein one wedge (44, 44′) of the at least one adjusting unit (42, 42′) is movable by a drive mechanism relative to the other wedge (43, 43′), which is stationary.
  • 8. A machine as set forth in claim 1, wherein the corrugating roll has a corrugated sheet (51) that is at least partly wrapped around the former, and that the at least one adjusting unit (42, 42′) comprises activation means (45) activating the adjustment unit (42, 42′) to reduce a bearing distance L until the force of the bearing contact pressure P decreases due to the glue roll (22) and the corrugated sheet (51) coming into contact with one another.
  • 9. A machine for producing a corrugated cardboard sheet, which incorporates at least one corrugated sheet (51) with corrugation crests (52) and at least one liner sheet (53) that is glued to the corrugation crests (52), comprisingat least one corrugating roll (3), which serves to give the corrugated sheet (51) its shape, incorporating a corrugating-roll axis (7) around which the corrugating roll (3) can rotate, a first corrugating-roll end with a first corrugating-roll bearing journal (31), which is mounted in a first corrugating-roll bearing (33), and a second corrugating-roll end with a second corrugating-roll bearing journal (31′), which is mounted in a second corrugating-roll bearing (33′), a gluing device (13) for applying glue onto the corrugation crests (52) by a glue roll (22) incorporating a glue-roll axis (28), around which the glue roll (22) can rotate, and which extends parallel to the corrugating-roll axis (7), incorporating a first glue-roll end with a first glue-roll bearing journal (25) mounted in a first glue-roll bearing (27), which corresponds to the first corrugating-roll bearing (33), incorporating a second glue-roll end with a second glue-roll bearing journal (25′) mounted in a second glue-roll bearing (27′), which. corresponds to the second corrugated-roll bearing (33′), delimiting, between itself and the corrugating roll (3), a glue gap (30) of a width B, and advanceable towards the corrugating roll (3) for adjusting the width B of the glue gap (30), and a calibration device (37) for adjusting the width B of the glue gap (30) having at least one contact-pressure unit (38, 38′) for pressing a glue-roll bearing (27, 27′) against the corresponding corrugating-roll bearing (33, 33′) with a contact-pressure force A, at least one force-measuring unit (41, 41′) for measuring a force of a bearing contact pressure P between the pressed-on glue-roll bearing (27, 27′) and the corresponding corrugating-roll bearing (33, 33′), at least one adjusting unit (42, 42′)) for adjusting a bearing distance L between a pressed-on glue-roll bearing (27, 27′) and the corresponding corrugating-roll bearing (33, 33′), and at least one control unit (49, 49′), which is connected to the at least one force-measuring unit (41, 41′) and the at least one adjusting unit (42, 42′) for the transfer of signals, and which activates the at least one adjusting unit (42, 42′) in such a way that at least one bearing distance L is reduced, until the force of the bearing contact pressure P decreases based on the glue roll (22) and the corrugating roll (3) coming into contact with one another, wherein the glue roll (22) incorporates, on at least one glue-roll end, a stop ring (36a, 36a′) that is arranged concentrically to the glue-roll axis (28) and has an outer diameter DA, that the glue roll (22) has an outer diameter DL, and that the following is true for the outer diameters DA and DL: DA>DL.
  • 10. A machine as set forth in claim 9, wherein the control unit (49, 49′) is connected, for the purpose of transferring signals, to the contact-pressure unit (38, 38′).
  • 11. A machine as set forth in claim 9, wherein the calibration device (37) incorporates two contact-pressure units (38, 38′).
  • 12. A machine as set forth in claim 9, wherein the calibration device (37) incorporates two force-measuring units (41, 41′).
  • 13. A machine as set forth in claim 9, wherein the calibration device (37) incorporates two adjusting units (42, 42′).
  • 14. A machine as set forth in claim 9, wherein one wedge (44, 44′) of the at least one adjusting unit (42, 42′) is movable by a drive mechanism relative to another wedge (43, 43′).
  • 15. A machine as set forth in claim 14, wherein one wedge (44, 44′) of the at least one adjusting unit (42, 42′) is movable by a drive relative to another stationary wedge (43, 43′).
  • 16. A process for calibrating a machine for producing a corrugated cardboard sheet, comprising the following steps:providing a machine for producing a corrugated cardboard sheet, which incorporates at least one corrugated sheet (51) with corrugation crests (52) and at least one liner sheet (53) that is glued to the corrugation crests (52), comprising at least one corrugating roll (3), which serves to give the corrugated sheet (51) its shape, incorporating a corrugation-roll axis (7) around which the corrugation roll (3) can rotate, a first corrugating-roll end with a first corrugating-roll bearing journal (31), which is mounted in a first corrugating-roll bearing (33), and a second corrugating-roll end with a second corrugating-roll bearing journal (31′), a gluing device (13) for applying glue onto the corrugation crest (52) by a glue roll (22), incorporating a glue-roll axis (28), around which the glue roll (22) can rotate and which extends parallel to the corrugating-roll axis (7), incorporating a first glue-roll end with a first glue-roll bearing journal (25) mounted in a first glue-roll bearing (27), which corresponds to the first corrugating-roll bearing (33), incorporating a second glue-roll end with a second glue-roll bearing journal (25′) mounted in a second glue-roll bearing (27′), which corresponds to the second corrugated-roll bearing (33′), delimiting, between itself and the corrugating roll (3), a glue gap (30) of a width B, and advanceable towards the corrugating roll (3) for adjusting the width B of the glue gap (30), and a calibration device (37) for adjusting the width B of the glue gap (30) having at least one contact-pressure unit (38, 38) for pressing a glue-roll bearing (27, 27) against the corresponding corrugating-roll bearing (33, 33) with a contact-pressure force A, at least one force-measuring unit (41, 41) for measuring a bearing contact pressure P between the pressed-on glue-roll bearing (27, 27) and the corresponding corrugating-roll bearing (33, 33), and at least one adjusting unit (42, 42) for adjusting a bearing distance L between a pressed-on glue-roll bearing (27, 27) and the corresponding corrugating-roll bearing (33, 33′) positioning of the glue roll (22) in a staring position in which the glue roll (22) is not in contact with the corrugating roll (3), and reducing at least one bearing distance L by means of the adjusting unit (42), until the force of the bearing contact pressure P decreases due to a contact between the glue roll (22) and the corrugating roll (3).
  • 17. A process for calibrating amachine for producing a corrugated cardboard sheet, comprising the following steps:providing a machine for producing a corrugated cardboard sheet, with incorporates at least one corrugated sheet (51) with corrugation crests (52) and at least one liner sheet (53) that is glued to the corrugation crests (52), comprising at least one corrugating roll (3), which serves to give the corrugated sheet (51) its shape, incorporating a corrugating-roll axis (7) around which the corrugation roll (3) can rotate, a first corrugating-roll end with a first corrugating-roll bearing journal (31), which is mounted in a first corrugating-roll bearing (33), and a second corrugating-roll end with a second corrugating-roll bearing journal (31′), which is mounted in a second corrugating-roll bearing (33′), a gluing device (13) for applying glue onto the corrugation crests (52) by a glue roll (22), incorporating a glue-roll axis (28), around which the glue roll (22) can rotate and which extends parallel to the corrugating-roll axis (7), incorporating a first glue-roll end with a first glue-roll bearing journal (25) mounted in a first glue-roll bearing (27), which corresponds to the first corrugating-roll bearing (33), incorporating a second glue-roll end with a second glue-roll bearing journal (25′) mounted in a second glue-roll bearing (27′), which corresponds to the second corrugated-roll bearing (33′), delimiting, between itself and the corrugating roll (3), a glue gap (30) of a width B, and advanceable towards the corrugating roll (3) for adjusting the width B of the glue gap (30), and a calibration device (37) for adjusting the width B of the glue gap (30) having at least one contact-pressure unit (38, 38) for pressing a glue-roll bearing (27, 27) against the corresponding corrugating-roll bearing (33, 33) with a contact-pressure force A, at least one force-measuring unit (41, 41) for a bearing contact pressure P between the pressed-on glue bearing (27, 27) and the corresponding corrugating-roll bearing (33, 33), and at least one adjusting unit (42, 42) for adjusting a bearing distance L between a pressed-on glue-roll bearing (27, 27) and the corresponding corrugating-roll bearing (33, 33′) positioning of the glue roll (22) in a staring position in which the glue roll (22) is not in contact with the corrugating roll (3), and reducing at least one bearing distance L by means of the adjusting unit (42), until the force of the bearing contact pressure P decreases due to a contact between the glue roll (22) and the corrugating roll (3).
  • 18. A process as set forth in claim 17, wherein the bearing distance L is increased by an amount of 0.01 to 0.03 mm.
  • 19. A process as set forth in claim 17, wherein the corrugating roll (3) and the glue roll (22) are rotationally driven at different circumferential speeds.
  • 20. A process as set forth in claim 19, wherein the glue roll (22) rotates at a circumferential speed that is 1 to 10% slower than that of the corrugating roll (3) with the corrugated sheet (51).
Priority Claims (2)
Number Date Country Kind
199 45 388 Sep 1999 DE
100 34 780 Jul 2000 DE
US Referenced Citations (10)
Number Name Date Kind
1961829 Rutoskie et al. Jun 1934 A
2641220 Weber et al. Jun 1953 A
2827873 Thorn Mar 1958 A
4319947 Tokuno Mar 1982 A
4549924 Berthelot et al. Oct 1985 A
4629526 Kanda Dec 1986 A
4806183 Williams Feb 1989 A
5336319 Narang et al. Aug 1994 A
6068701 Kohler et al. May 2000 A
6409857 Pallas et al. Jun 2002 B2
Foreign Referenced Citations (1)
Number Date Country
870598 Oct 1998 EP