Information
-
Patent Grant
-
6692602
-
Patent Number
6,692,602
-
Date Filed
Friday, September 22, 200024 years ago
-
Date Issued
Tuesday, February 17, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Ball; Michael W.
- Corcoran; Gladys
Agents
- Browdy and Neimark, P.L.L.C.
-
CPC
-
US Classifications
Field of Search
US
- 118 212
- 118 211
- 425 101
- 156 578
- 156 582
- 156 64
- 156 205
- 156 206
- 156 210
- 156 356
- 156 360
- 156 367
- 156 378
- 156 462
- 156 467
- 156 470
- 156 471
- 156 472
- 156 208
- 156 350
-
International Classifications
-
Abstract
A machine for producing corrugated cardboard incorporates a corrugating roll and a glue roll extending parallel to the former in such a way that a glue gap is formed between the two. To adjust the glue gap, the bearing of the glue roll is pushed against the bearing of the corrugating roll with a contact-pressure force A. By means of an adjusting unit the distance of the two bearings is reduced until the force of the bearing contact pressure, which is measured by a force measuring unit, decreases due to a contact occuring between the glue roll and the corrugating roll. The glue roll may have stop rings at its ends to prevent a direct contact between the glue roll and the corrugating roll.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a machine for producing a corrugated cardboard sheet and a process for calibrating the glue gap of such a machine.
2. Background Art
From well-known prior use it is known that, to adjust the width of the glue gap between a corrugating roll and a glue roll in a corrugated cardboard machine, an operator manually holds a so-called splicing tape with a predetermined thickness between the corrugating roll, which has a corrugated sheet placed on it, and the glue roll. The distance between the glue roll and the corrugating roll is then reduced. This is done while the corrugating roll is rotating and the glue roll is rotating. The width of the glue gap is reduced until the splicing tape is pulled in by the rotating rolls. The glue gap has then been adjusted to the thickness of the splicing tape. However, this method of adjusting the glue gap has the disadvantage that the adjustment is time-consuming and cannot be done automatically. There furthermore is the danger that the hand in which the operator is holding the splicing tape may be pulled into the glue gap and may be injured.
A machine for producing a corrugated cardboard sheet is known from DE 197 15 174 A1. The glue roll is pushed directly against the corrugated sheet that is wound around a portion of the corrugating roll. There is no glue gap between the corrugated sheet and the outer face of the glue roll. To adjust a predetermined contact pressure between the glue roll and the corrugated sheet, a force-measuring unit is provided, as well as a means for changing the distance between the corrugating roll and the glue roll. The shortcoming of this arrangement is that the glue roll pushes against the corrugating roll with a predetermined force, which may result in damage to the glue roll.
SUMMARY OF THE INVENTION
The present invention, therefore, has as its object to provide a machine for producing corrugated cardboard in which the adjustment of the glue gap can be carried out in the simplest possible manner and automatically.
This object is met with a machine for producing a corrugated cardboard sheet, which incorporates at least one corrugated sheet with corrugation crests and at least one liner sheet that is glued to the corrugation crests, comprising
at least one corrugating roll, which serves to give the corrugated sheet its shape, incorporating
a corrugating-roll axis around which the corrugating roll can rotate,
a first corrugating-roll end with a first corrugating-roll bearing journal,
which is mounted in a first corrugating-roll bearing, and
a second corrugating-roll end with a second corrugating-roll bearing journal, which is mounted in a second corrugating-roll bearing,
a gluing device for applying glue onto the corrugation crests by means of a glue roll
incorporating a glue-roll axis, around which the glue roll can rotate, and
which extends parallel to the corrugating-roll axis,
incorporating a first glue-roll end with a first glue-roll bearing journal mounted in a first glue-roll bearing, which is assigned to the first corrugating-roll bearing,
incorporating a second glue-roll end with a second glue-roll bearing journal mounted in a second glue-roll bearing, which is assigned to the second corrugated-roll bearing,
delimiting, between itself and the corrugating roll, a glue gap of a width B, and
advanceable towards the corrugating roll for adjusting the width B of the glue gap, and
a calibration device for adjusting the width B of the glue gap having at least one contact-pressure unit for pressing a glue-roll bearing against the corresponding corrugating-roll bearing with a contact-pressure force A,
at least one force-measuring unit for measuring a force of the bearing contact pressure P between the pressed-on glue-roll bearing and the corresponding corrugating-roll bearing,
at least one adjusting unit for adjusting a bearing distance L between a pressed-on glue-roll bearing and the corresponding corrugating-roll bearing, and
at least one control unit, which is connected to the at least one force-measuring unit and the at least one adjusting unit for the transfer of signals, and which activates the at least one adjusting unit in such a way that at least one bearing distance L is reduced, until the force of the bearing contact pressure P decreases based on the glue roll and the corrugating roll coming into contact with one another.
According to another aspect of the invention, a process for calibrating a machine for producing a corrugated cardboard sheet comprises the following steps,
providing a machine for producing a corrugated cardboard sheet, which incorporates at least one corrugated sheet with corrugation crests and at least one liner sheet that is glued to the corrugation crests, comprising
at least one corrugating roll, which serves to give the corrugated sheet its shape, incorporating a corrugating-roll axis around which the corrugation roll can rotate, a first corrugating-roll end with a first corrugating-roll bearing journal, which is mounted in a first corrugating-roll bearing, and a second corrugating-roll end with a second corrugating-roll bearing journal, which is mounted in a second corrugating-roll bearing,
a gluing device for applying glue onto the corrugation crests by means of a glue roll, incorporating a glue-roll axis, around which the glue roll can rotate and which extends parallel to the corrugating-roll axis, incorporating a first glue-roll end with a first glue-roll bearing journal mounted in a first glue-roll bearing, which is assigned to the first corrugating-roll bearing, incorporating a second glue-roll end with a second glue-roll bearing journal mounted in a second glue-roll bearing, which is assigned to the second corrugated-roll bearing, delimiting, between itself and the corrugating roll, a glue gap of a width B, and advanceable towards the corrugating roll for adjusting the width B of the glue gap, and
a calibration device for adjusting the width B of the glue gap having at least one contact-pressure unit for pressing a glue-roll bearing against the corresponding corrugating-roll bearing with a contact-pressure force A, at least one force-measuring unit for measuring a force of the bearing contact pressure P between the pressed-on glue-roll bearing and the corresponding corrugating-roll bearing, and at least one adjusting unit for adjusting a bearing distance L between a pressed-on glue-roll bearing and the corresponding corrugating-roll bearing,
positioning of the glue roll in a starting position in which the glue roll is not in contact with the corrugating roll, and
reduction of at least one bearing distance L by means of the adjusting unit, until the force of the bearing contact pressure P decreases due to a contact between the glue roll and the corrugating roll.
The gist of the invention entails pushing the bearing of the glue roll against the bearing of the corrugating roll with a predetermined force, and measuring the force of the bearing contact pressure between the two bearings. The distance between both bearings is subsequently reduced until the glue roll comes into contact with the corrugating roll. This is detected because the force of the bearing contact pressure decreases, since a portion of the contact-pressure force is transferred via the rolls.
Further features, advantages and details of the invention will become apparent from the ensuing description of an exemplary embodiment, taken in conjunction with the drawing.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
shows a machine for producing a single-faced corrugated cardboard sheet in a vertical, partially cut open illustration,
FIG. 2
shows a cross-section through the left half of the machine according to the section line II—II in
FIG. 1
, and
FIG. 3
shows a cross-section through the right half of the machine according to the section line
11
—
11
in FIG.
1
.
DESCRIPTION OF THE PREFERRED EMBODIMENT
A machine for producing corrugated cardboard incorporates a machine stand
1
, in which a lower corrugating roll
2
and an upper corrugating roll
3
are rotatably mounted by means of respective shafts
4
and
5
. They incorporate axes
6
and
7
that are parallel to one another. On their cylinder surfaces they are provided with ribbings
8
and
9
that extend parallel to the axes
6
,
7
and are in meshing engagement with each other in the contact area
10
of the two corrugating rolls
2
,
3
. One of the corrugating rolls
2
,
3
, generally the upper corrugating roll
3
, is driven in one direction of rotation
11
, while the other corrugating roll, therefore, generally the lower corrugating roll
2
, is moved along in a direction of rotation
12
by the other corrugating roll
3
. A gluing device
13
is arranged in the machine stand
1
, in the direction of rotation
11
or
12
, after the contact area
10
. In the upper area of the corrugating roll
3
, a contact-pressure device
14
is provided, which incorporates a first deflection roll
15
, a second deflection roll
16
and a contact-pressure belt
17
. The deflection rolls
15
and
16
each are rotatably mounted around an axis
20
by means of shaft journals
18
in beings
19
of the machine stand
1
and are moved along by the upper corrugating roll
3
via the contact-pressure belt
17
, which revolves as indicated by the directional arrow
21
.
The gluing device
13
incorporates a glue roll
22
, a glue metering roll
23
and a glue container
24
. The glue roll
22
incorporates, at its longitudinal ends, journals
25
that are rotatably mounted around an axis
28
in a bearing
27
having a bearing housing
26
. The bearing housing
26
is arranged in a wall
29
of the machine stand
1
. The axis
28
of the glue roll
22
extends parallel to the axis
7
of the upper corrugating roll
3
in such a way that a glue gap
30
of the width B is formed between the corrugating roll
3
and the glue roll
22
. The corrugating roll
3
also has, at its longitudinal ends, bearing journals
31
that are each arranged in a bearing
33
with a bearing housing
32
, in such a way that the bearing housing
32
is arranged in the wall
29
. The glue roll
22
is driven in the same direction as the corrugating roll
3
, in the direction of rotation
34
, at nearly the same circumferential speed as the corrugating roll
3
.
The glue roll
22
immerses into the glue container
24
with a portion of its outer face
35
. Due to its rotation, a glue film is continually applied from the glue bath
24
onto the outer face
35
. The glue metering roll
23
is advanceable towards the glue roll
22
and together they delimit an adjustable metering gap
36
. The glue roll
22
has at its two ends a stop ring
36
a
, which is formed concentrically to the axis
28
and connected to the glue roll
22
. This stop ring
36
a
has an outer diameter D
A
, which is larger, specifically slightly larger, than the outer diameter D
L
of the glue roll
22
in the region between the stop rings
36
a.
To adjust the width B of the glue gap
30
, a calibration device
37
is provided. It incorporates, in the region of the two ends of the glue roll
22
, a contact-pressure unit
38
, which incorporates a piston rod
39
that can be shifted perpendicular to the axis
28
and pushes, with a contact-pressure force A, against the bearing housing
26
that is movably guided inside a sliding guide
40
perpendicular to the axis
28
and in the plane spanned by the axes
7
and
28
. Between the bearing housings
26
and
32
, a force-measuring unit
41
designed in the form of a load cell and an adjusting unit
42
for adjusting the bearing distance L between the bearing housings
26
and
32
are provided adjacent to one another. The adjusting unit
42
incorporates a wedge
43
that is connected to the bearing housing
32
, and a sliding wedge
44
that is movable in a direction parallel to the axis
28
between the force-measuring unit
41
and the wedge
43
by a spindle motor
45
serving as a drive mechanism and as activation means, respectively, via a spindle
46
. On the end of the bearing housing
26
that faces the glue roll
22
, a commercially available eddy current sensor
47
is provided for measuring its distance R to the corrugating roll
3
. The eddy current sensor
47
, the force-measuring unit
41
, the spindle motor
45
, and the contact-pressure unit
38
are connected to a control the
49
by means of control wires
48
.
FIG. 3
shows the mirror image of
FIG. 2
, with the corresponding elements receiving the same reference numerals as in
FIG. 2
, but with a prime mark.
The action of the machine will be described below, first in the normal operation. A paper sheet
50
enters into the contact area
10
and is turned into a corrugated sheet by the ribbings
8
,
9
. The corrugated sheet
51
has corrugation crests
52
onto which glue is applied in the gluing device
13
. No glue is applied to the remaining areas of the corrugated sheet
51
. Via the deflection roll
16
, a liner sheet
53
is fed in, which is also made of paper and has the same width as the paper sheet
50
. The liner sheet
53
is fed in towards the outer side
54
of the contact-pressure belt
17
and, in the region in which the contact-pressure belt
17
rests against the corrugating roll
3
, pressed against the corrugation crests
52
and bonded to same. The unit composed of the corrugated sheet
51
and liner sheet
53
is subsequently led around the deflection roll
15
.
Following is a description of the calibration of the width B of the glue gap
30
. The corrugating roll
3
and the glue roll
22
are initially farther apart from one another by more than the width that is to be adjusted by the calibration. A contact-pressure unit
38
pushes, at one end of the glue roll
22
, the bearing housing
26
against the bearing housing
32
with a contact-pressure force A. Neither the glue roll
22
nor the stop ring
36
a
are in contact with the corrugating roll
3
. The force of the bearing contact pressure P measured in the force measuring unit
41
essentially corresponds to the contact-pressure force A. The sliding wedge
44
is subsequently moved to the left in
FIG. 2
by the spindle motor
45
, which reduces the bearing distance L. This is done until the stop ring
36
a
comes into contact with the corrugating roll
3
. At this moment the path of the contact-pressure force A branches out, since a portion of the contact-pressure force A is now transferred via the stop ring
36
a
to the corrugating roll and another portion continues to be transferred via the bearing housing
26
and the force measuring unit
41
to the bearing
32
. The force of the bearing contact pressure P that is measured in the force-measuring unit
41
thus decreases, resulting in the detection of the contact of the stop ring
36
a
with the corrugating roll
3
. The outer diameter D
A
of the stop ring
36
a
is selected such that the following is true relative to the remaining outer diameter D
L
of the glue roll
22
: (D
A
−D
L
)/2 corresponds to the width of the calibrated glue gap
30
. The calibration process is performed at both ends of the glue roll
22
. With the control unit
49
the calibration process can be performed completely automatically at both ends of the glue roll
22
. The stop ring
36
a
that projects relative to the glue roll
22
prevents the glue roll
22
from coming into contact with the corrugating roll
3
, which could cause damage to the surface of the glue roll
22
. The projection (D
A
−D
L
)/2 of the stop ring
36
a
relative to the glue roll
22
is selected such that it is smaller than the smallest processed thickness of the corrugated sheet
51
.
After calibration of the glue gap
30
, the glue roll
22
is slightly lifted off the corrugation roll
3
, as it was before. The glue gap
30
that has been adjusted in this manner has a known width, which results from the width of the calibrated glue gap
30
and the height by which the glue roll
22
was lifted off. This height can be measured with the eddy current sensor
47
. The glue gap
30
is adjusted such that its width corresponds to the thickness of the corrugated sheet
51
plus a predefined amount of slip, which is between 0.01 mm and 0.03 mm, especially 0.02 mm. Changes in the gap width, which may occur, e.g., due to thermal expansion, are measured during the operation by the eddy current sensor
47
and automatically readjusted by the control unit
49
and the adjusting unit
42
.
It is possible to not provide stop rings
36
a
on the glue roll
22
. In this case the glue roll
22
is advanced directly against the corrugated sheet
51
that is partly wrapped around the corrugating roll
3
. This is significant especially with paper sheets
50
of an extremely small thickness, since, in this case, the stop ring
36
a
would have to project relative to the glue roll
22
by a barely measurable amount.
The above approach in particular, in which the glue roll
22
is advanced directly against the corrugated sheet
51
that is partly wrapped around the corrugating roll
3
, makes it possible to perform the calibration of the glue roll
22
and its adjustment in one pass, so-to-speak, in a continuous process. For this purpose the glue roll
22
is again slightly lifted off the corrugated sheet
51
after the contact between the glue roll
22
and the corrugated sheet
51
, namely by an amount of 0.01 to 0.03 mm, preferably by approximately 0.02 mm.
During the glue application the glue roll is driven with slip relative to the corrugating roll
3
for all applications, and thus relative to the corrugated sheet
51
, at a circumferential speed that is between 1 to 10% lower; the glue roll
22
thus moves more slowly than the corrugated sheet
51
.
Claims
- 1. A machine for producing a corrugated cardboard sheet, which incorporates at least one corrugated sheet (51) with corrugation crests (52) and at least one liner sheet (53) that is glued to the corrugation crests (52), comprisingat least one corrugating roll (3), which serves to give the corrugated sheet (51) its shape, incorporating a corrugating-roll axis (7) around which the corrugating roll (3) can rotate, a first corrugating-roll end with a first corrugating-roll bearing journal (31), which is mounted in a first corrugating-roll bearing (33), and a second corrugating-roll end with a second corrugating-roll bearing journal (31′), which is mounted in a second corrugating-roll bearing (33′), a gluing device (13) for applying glue onto the corrugation crests (52) by a glue roll (22) incorporating a glue-roll axis (28), around which the glue roll (22) can rotate, and which extends parallel to the corrugating-roll axis (7), incorporating a first glue-roll end with a first glue-roll bearing journal (25) mounted in a first glue-roll bearing (27), which corresponds to the first corrugating-roll bearing (33), incorporating a second glue-roll end with a second glue-roll bearing journal (25′) mounted in a second glue-roll bearing (27′), which corresponds to the second corrugated-roll bearing (33′), delimiting, between itself and the corrugating roll (3), a glue gap (30) of a width B, and advanceable towards the corrugating roll (3) for adjusting the width B of the glue gap (30), and a calibration device (37) for adjusting the width B of the glue gap (30) having at least one contact-pressure unit (38, 38′) for pressing a glue-roll bearing (27, 27′) against the corresponding corrugating-roll bearing (33, 33′) with a contact-pressure force A, at least one force-measuring unit (41, 41′) for measuring a force of a bearing contact pressure P between the pressed-on glue-roll bearing (27, 27′) and the corresponding corrugating-roll bearing (33, 33′), at least one adjusting unit (42, 42′) for adjusting a bearing distance L between a pressed-on glue-roll bearing (27, 27′) and the corresponding corrugating-roll bearing (33, 33′), and at least one control unit (49, 49′), which is connected to the at least one force-measuring unit (41, 41′) and the at least one adjusting unit (42, 42′) for the transfer of signals, and which activates the at least one adjusting unit (42, 42′) in such a way that at least one bearing distance L is reduced, until the force of the bearing contact pressure P decreases based on the glue roll (22) and the corrugating roll (3) coming into contact with one another.
- 2. A machine as set forth in claim 1, wherein the control unit (49, 49′) is connected, for the purpose of transferring signals, to the contact-pressure unit (38, 38′).
- 3. A machine as set forth in claim 1, wherein the calibration device (37) incorporates two contact-pressure units (38, 38′).
- 4. A machine as set forth in claim 1, wherein the calibration device (37) incorporates two force-measuring units (41, 41′).
- 5. A machine as set forth in claim 4, wherein the calibration device (37) incorporates two adjusting units (42, 42′).
- 6. A machine as set forth in claim 5, wherein at least one of the adjusting units (42, 42′) incorporates two wedges (43, 44; 43′, 44′) that are displaceable relative to one another.
- 7. A machine as set forth in claim 6, wherein one wedge (44, 44′) of the at least one adjusting unit (42, 42′) is movable by a drive mechanism relative to the other wedge (43, 43′), which is stationary.
- 8. A machine as set forth in claim 1, wherein the corrugating roll has a corrugated sheet (51) that is at least partly wrapped around the former, and that the at least one adjusting unit (42, 42′) comprises activation means (45) activating the adjustment unit (42, 42′) to reduce a bearing distance L until the force of the bearing contact pressure P decreases due to the glue roll (22) and the corrugated sheet (51) coming into contact with one another.
- 9. A machine for producing a corrugated cardboard sheet, which incorporates at least one corrugated sheet (51) with corrugation crests (52) and at least one liner sheet (53) that is glued to the corrugation crests (52), comprisingat least one corrugating roll (3), which serves to give the corrugated sheet (51) its shape, incorporating a corrugating-roll axis (7) around which the corrugating roll (3) can rotate, a first corrugating-roll end with a first corrugating-roll bearing journal (31), which is mounted in a first corrugating-roll bearing (33), and a second corrugating-roll end with a second corrugating-roll bearing journal (31′), which is mounted in a second corrugating-roll bearing (33′), a gluing device (13) for applying glue onto the corrugation crests (52) by a glue roll (22) incorporating a glue-roll axis (28), around which the glue roll (22) can rotate, and which extends parallel to the corrugating-roll axis (7), incorporating a first glue-roll end with a first glue-roll bearing journal (25) mounted in a first glue-roll bearing (27), which corresponds to the first corrugating-roll bearing (33), incorporating a second glue-roll end with a second glue-roll bearing journal (25′) mounted in a second glue-roll bearing (27′), which. corresponds to the second corrugated-roll bearing (33′), delimiting, between itself and the corrugating roll (3), a glue gap (30) of a width B, and advanceable towards the corrugating roll (3) for adjusting the width B of the glue gap (30), and a calibration device (37) for adjusting the width B of the glue gap (30) having at least one contact-pressure unit (38, 38′) for pressing a glue-roll bearing (27, 27′) against the corresponding corrugating-roll bearing (33, 33′) with a contact-pressure force A, at least one force-measuring unit (41, 41′) for measuring a force of a bearing contact pressure P between the pressed-on glue-roll bearing (27, 27′) and the corresponding corrugating-roll bearing (33, 33′), at least one adjusting unit (42, 42′)) for adjusting a bearing distance L between a pressed-on glue-roll bearing (27, 27′) and the corresponding corrugating-roll bearing (33, 33′), and at least one control unit (49, 49′), which is connected to the at least one force-measuring unit (41, 41′) and the at least one adjusting unit (42, 42′) for the transfer of signals, and which activates the at least one adjusting unit (42, 42′) in such a way that at least one bearing distance L is reduced, until the force of the bearing contact pressure P decreases based on the glue roll (22) and the corrugating roll (3) coming into contact with one another, wherein the glue roll (22) incorporates, on at least one glue-roll end, a stop ring (36a, 36a′) that is arranged concentrically to the glue-roll axis (28) and has an outer diameter DA, that the glue roll (22) has an outer diameter DL, and that the following is true for the outer diameters DA and DL: DA>DL.
- 10. A machine as set forth in claim 9, wherein the control unit (49, 49′) is connected, for the purpose of transferring signals, to the contact-pressure unit (38, 38′).
- 11. A machine as set forth in claim 9, wherein the calibration device (37) incorporates two contact-pressure units (38, 38′).
- 12. A machine as set forth in claim 9, wherein the calibration device (37) incorporates two force-measuring units (41, 41′).
- 13. A machine as set forth in claim 9, wherein the calibration device (37) incorporates two adjusting units (42, 42′).
- 14. A machine as set forth in claim 9, wherein one wedge (44, 44′) of the at least one adjusting unit (42, 42′) is movable by a drive mechanism relative to another wedge (43, 43′).
- 15. A machine as set forth in claim 14, wherein one wedge (44, 44′) of the at least one adjusting unit (42, 42′) is movable by a drive relative to another stationary wedge (43, 43′).
- 16. A process for calibrating a machine for producing a corrugated cardboard sheet, comprising the following steps:providing a machine for producing a corrugated cardboard sheet, which incorporates at least one corrugated sheet (51) with corrugation crests (52) and at least one liner sheet (53) that is glued to the corrugation crests (52), comprising at least one corrugating roll (3), which serves to give the corrugated sheet (51) its shape, incorporating a corrugation-roll axis (7) around which the corrugation roll (3) can rotate, a first corrugating-roll end with a first corrugating-roll bearing journal (31), which is mounted in a first corrugating-roll bearing (33), and a second corrugating-roll end with a second corrugating-roll bearing journal (31′), a gluing device (13) for applying glue onto the corrugation crest (52) by a glue roll (22), incorporating a glue-roll axis (28), around which the glue roll (22) can rotate and which extends parallel to the corrugating-roll axis (7), incorporating a first glue-roll end with a first glue-roll bearing journal (25) mounted in a first glue-roll bearing (27), which corresponds to the first corrugating-roll bearing (33), incorporating a second glue-roll end with a second glue-roll bearing journal (25′) mounted in a second glue-roll bearing (27′), which corresponds to the second corrugated-roll bearing (33′), delimiting, between itself and the corrugating roll (3), a glue gap (30) of a width B, and advanceable towards the corrugating roll (3) for adjusting the width B of the glue gap (30), and a calibration device (37) for adjusting the width B of the glue gap (30) having at least one contact-pressure unit (38, 38) for pressing a glue-roll bearing (27, 27) against the corresponding corrugating-roll bearing (33, 33) with a contact-pressure force A, at least one force-measuring unit (41, 41) for measuring a bearing contact pressure P between the pressed-on glue-roll bearing (27, 27) and the corresponding corrugating-roll bearing (33, 33), and at least one adjusting unit (42, 42) for adjusting a bearing distance L between a pressed-on glue-roll bearing (27, 27) and the corresponding corrugating-roll bearing (33, 33′) positioning of the glue roll (22) in a staring position in which the glue roll (22) is not in contact with the corrugating roll (3), and reducing at least one bearing distance L by means of the adjusting unit (42), until the force of the bearing contact pressure P decreases due to a contact between the glue roll (22) and the corrugating roll (3).
- 17. A process for calibrating amachine for producing a corrugated cardboard sheet, comprising the following steps:providing a machine for producing a corrugated cardboard sheet, with incorporates at least one corrugated sheet (51) with corrugation crests (52) and at least one liner sheet (53) that is glued to the corrugation crests (52), comprising at least one corrugating roll (3), which serves to give the corrugated sheet (51) its shape, incorporating a corrugating-roll axis (7) around which the corrugation roll (3) can rotate, a first corrugating-roll end with a first corrugating-roll bearing journal (31), which is mounted in a first corrugating-roll bearing (33), and a second corrugating-roll end with a second corrugating-roll bearing journal (31′), which is mounted in a second corrugating-roll bearing (33′), a gluing device (13) for applying glue onto the corrugation crests (52) by a glue roll (22), incorporating a glue-roll axis (28), around which the glue roll (22) can rotate and which extends parallel to the corrugating-roll axis (7), incorporating a first glue-roll end with a first glue-roll bearing journal (25) mounted in a first glue-roll bearing (27), which corresponds to the first corrugating-roll bearing (33), incorporating a second glue-roll end with a second glue-roll bearing journal (25′) mounted in a second glue-roll bearing (27′), which corresponds to the second corrugated-roll bearing (33′), delimiting, between itself and the corrugating roll (3), a glue gap (30) of a width B, and advanceable towards the corrugating roll (3) for adjusting the width B of the glue gap (30), and a calibration device (37) for adjusting the width B of the glue gap (30) having at least one contact-pressure unit (38, 38) for pressing a glue-roll bearing (27, 27) against the corresponding corrugating-roll bearing (33, 33) with a contact-pressure force A, at least one force-measuring unit (41, 41) for a bearing contact pressure P between the pressed-on glue bearing (27, 27) and the corresponding corrugating-roll bearing (33, 33), and at least one adjusting unit (42, 42) for adjusting a bearing distance L between a pressed-on glue-roll bearing (27, 27) and the corresponding corrugating-roll bearing (33, 33′) positioning of the glue roll (22) in a staring position in which the glue roll (22) is not in contact with the corrugating roll (3), and reducing at least one bearing distance L by means of the adjusting unit (42), until the force of the bearing contact pressure P decreases due to a contact between the glue roll (22) and the corrugating roll (3).
- 18. A process as set forth in claim 17, wherein the bearing distance L is increased by an amount of 0.01 to 0.03 mm.
- 19. A process as set forth in claim 17, wherein the corrugating roll (3) and the glue roll (22) are rotationally driven at different circumferential speeds.
- 20. A process as set forth in claim 19, wherein the glue roll (22) rotates at a circumferential speed that is 1 to 10% slower than that of the corrugating roll (3) with the corrugated sheet (51).
Priority Claims (2)
Number |
Date |
Country |
Kind |
199 45 388 |
Sep 1999 |
DE |
|
100 34 780 |
Jul 2000 |
DE |
|
US Referenced Citations (10)
Foreign Referenced Citations (1)
Number |
Date |
Country |
870598 |
Oct 1998 |
EP |