1. Field of the Invention
The present invention relates generally to mechanized devices for clearing, leveling, and cultivating land. More particularly, the present invention relates to a machine for removing ferrous debris from fields that is particularly useful for clearing unexploded ordnance or landmines.
2. Description of the Related Art
Gunnery and artillery firing ranges receive a prodigious amount of debris during their use over a long period of time. It is desirable to remove this debris from time to time in order to reduce the potential problem of ricochets from rounds striking the hard ferrous shell fragments deposited earlier on the range. This problem is particularly critical on aircraft gunnery practice ranges, as fired rounds can ricochet from the ground and bounce back up into the path of strafing aircraft.
As a result, it is common practice to clear firing ranges of all hard objects, e.g., stones and the like, and to periodically remove shell fragments and related debris. A number of different means have been used to remove such shell fragments, ranging from manual picking of the fragments, stones, and debris, to mechanized removal of the debris. A problem with such conventional systems is that most require a human operator, or operators, in the immediate vicinity. This has the potential of placing the human operator(s) in harm's way, due to the potential for unexploded ordnance and the possibility of setting off the unexploded ordnance during the removal process. Another problem is that most such systems are only capable of removing debris resting upon the surface, and cannot remove shallowly embedded debris.
A number of automated devices have been developed in the past for clearing mine fields, picking up ferrous metal from construction sites, raking and cleaning sand beaches, etc. Most such devices require a human operator with the machine, or with a prime mover towing or pushing the machine. An example of such a machine is found in European Patent No. 183,915, published on Jun. 11, 1986. This machine is a forward attachment for a utility machine controlled by a human operator in the cab, and comprises a pair of arms having a scoop with a rotary broom disposed in front of the scoop. The device is primarily intended for use upon paved surfaces, such as airport runways and the like.
Thus, a machine for removing ferrous debris solving the aforementioned problems is desired.
The machine for removing ferrous debris comprises a chassis supported by a single axle and forwardly disposed towing hitch, with a mechanism support frame pivotally mounted to the chassis. A conveyor system comprising two laterally disposed chain drives is installed on the mechanism frame, with the chains supporting a series of operating arms or members therebetween. The operating arms all include scarifiers, with at least some of the operating arms further including magnetic pickups. A series of non-magnetic weights may be used to replace some of the magnets, if desired. A hopper or container for gathering collected debris is also adjustably mounted on the mechanism frame. The operating arms are pivotally suspended from the conveyor crossmembers between the drive chains, and thus hang vertically as the machine is towed over uneven or sloped surfaces. A compensating system is provided to accommodate the arcuate swing of the operating arms relative to the debris collection hopper. The pivotal attachment of the mechanism support frame to the chassis provides height adjustment for the operating arms, as well as accommodation for uneven terrain traversed by the towing vehicle and chassis.
The device is preferably towed by an unmanned, remotely controlled or automated vehicle. The drive system for the operating arm conveyor may be powered from the unmanned towing vehicle, or may alternatively be powered by a power source mounted upon the towed machine. The scarifiers are drawn forwardly through the topsoil as the device is towed across the surface, with the magnetic pickups gathering ferrous debris during the process. The conveyor system comprising the chain drive cyclically rotates the operating arms and their magnetic pickups to a position over the collection hopper, where a mechanism automatically lifts the magnets from the bases of the pickups to release any gathered ferrous debris into the hopper. When the hopper is sufficiently full, the machine may be towed to a suitable dumpsite. A remotely actuated mechanism is provided for tilting the hopper and opening the dump door of the hopper in order to dispense all collected debris. Accordingly, the machine removes ferrous debris on and immediately beneath the surface without requiring the presence of a human operator in the immediate vicinity.
These and other features of the present invention will become readily apparent upon further review of the following specification and drawings.
Similar reference characters denote corresponding features consistently throughout the attached drawings.
The present invention is a machine for removing ferrous debris, such as is found distributed over military firing ranges and the like. The machine is completely automated, and does not require the presence of a human operator on board or in the immediate vicinity. This greatly increases the safety of the operator, as the operator is far removed from any potential hazards, such as the inadvertent detonation of unexploded ordnance or mines, etc., which the machine may encounter during operation. The machine itself, and particularly the towed trailer portion that actively removes ferrous debris, is configured to withstand detonations from relatively small ordnance, e.g., 20 mm cannon shells and the like, without incurring any significant or costly damage.
The towing vehicle 12 tows a trailer 14 that includes the earth working and ferrous debris gathering components of the invention. The trailer 14 includes a chassis 16 formed of appropriate structural materials, e.g., steel I-beams, channel, etc. The various lengths or sections are preferably welded together for optimum strength. The chassis 16 is supported by opposed wheels 18 near its rearward end 20, and by a tongue 22 extending from its forward end 24.
The rearward end 20 of the chassis 16 includes a pair of opposed uprights 26, to which a mechanism support frame 28 is pivotally attached at the upper ends thereof. The support frame 28 has a rearward end portion 30 secured between the two uprights 26 of the chassis 16 by corresponding pivots 32, and an opposite forward end portion 34 adjacent the forward portion 24 of the chassis 16. At least one, and preferably a pair of, actuator(s) 36 (e.g., hydraulic rams, etc.) are disposed between the forward end 24 of the chassis and the forward end 34 of the mechanism support frame 28. These actuators 36 are used to adjust the relative height and angle of the support frame 28 relative to the chassis 16 to accommodate passage of the vehicle 12 and trailer 14 assembly over rough and uneven terrain while still maintaining the desired engagement with the underlying surface. Hydraulic or other power required for the actuators 36 may be provided by a conventional hydraulic power takeoff from the towing vehicle 12, or from a conventional hydraulic system disposed upon the trailer 14.
The mechanism support frame 28 includes a conveyor system installed thereon for the cyclic carriage of a series of operating arms depending therefrom. The conveyor system comprises a pair of laterally spaced endless chains 38, with one chain positioned immediately inboard of the opposite sides of the mechanism support frame 28. The chains 38 are supported by a series of idler sprockets 40 and driven by a single drive sprocket 42 for each chain. The drive sprockets 42 are, in turn, driven by a cross shaft and transfer chain and sprocket assembly 44, which is driven by a suitable motor 46 (e.g., hydraulic or electric, etc.). The motor 46 may receive its power conventionally from the towing vehicle 12, or from a conventional onboard power source (generator, hydraulic pump, etc.). The cross shaft assembly 44 assures that both chains 38 will remain in synchronization with one another during operation.
A series of operating arm support crossmembers 48 extend across the mechanism support frame 28 between the two conveyor chains 38. A detail view of one such crossmember 48 is shown in
A first type of operating arm 50, having one or more magnets therein, is shown in detail in
At least one scarifying tooth 64 extends from the rearward portion of the canister 56 for engaging and tilling the uppermost layer of soil to loosen any embedded ferrous metal debris. Two such teeth 64 are shown depending from each of the magnetic type operating arms 50 of the assembly of
A magnet lifting arm 68 is pivotally attached to the upper forward portion of the canister 56 and extends upwardly and rearwardly therefrom, beyond the upper rear portion of the canister 56. The lifting arm 68 includes a distal cam contact end, which preferably includes a roller 70 thereon to reduce friction and wear when contacting the magnet lift cam, as described in detail further below and shown in
In some cases, it may be determined that it is not necessary to equip every operating arm station or position with the magnetic-type operating arms 50. In many cases, it may be reasonably efficient to provide a number of non-magnetic operating arms 52, as shown in detail in
Magnetically attractive ferrous debris is picked up on the bottoms of the magnetic operating arm canisters 56 due to the immediately adjacent magnets 58a, 58b therein as the canisters are dragged across and through the upper few inches of topsoil. The ferrous debris is released from the bottoms of the canisters 56 when the magnets 58a, 58b are lifted from their working positions in the bottoms of the canisters. Accordingly, an automatic mechanism is provided to lift the magnets within the canisters, just as the magnetic operating arms 50 are positioned over the open top of the ferrous metal collection hopper 78.
It will be seen that as the machine travels upwardly and downwardly over sloped surfaces, the operating arms 50 and 52 will swing forwardly and rearwardly relative to the fixed location of the hopper 78 during ground clearing operations. This will cause the relative location of the magnet lifting arm 68 to vary relative to the magnet lifting cam 80 to the point that the magnets may be raised too early in the cycle and release their collected debris outside of the hopper or to the point that the distal end 70 of the arm 68 misses the cam 80 entirely.
When the machine is traveling up a slope, the hopper will be tilted somewhat forwardly, as shown by hopper position 78a. When this occurs, the relative position of the magnet lifting cam 80 will also change unless its position is adjusted. Accordingly, the first actuator, shown in position 82a for the upslope orientation in
When the machine travels downslope, the hopper is oriented generally as shown by hopper position 78b relative to the depending operating arm 50. When this occurs, the first cam actuator is repositioned slightly, as shown by first cam actuator position 82b. This repositions the second cam actuator support as shown at position 84b. Simultaneously, the second cam actuator, shown at position 88b, extends somewhat in order to maintain the position of the magnet lifting cam 80 relative to the distal end 70 of the magnet lifting arm 68, thereby assuring that all ferrous debris picked up by the magnets 58a and 58b in their canister 50 is dropped directly into the hopper 78, regardless of its slope.
The collection hopper 78 must be emptied from time to time during operation of the present machine. Accordingly, the hopper 78 is movably mounted on the mechanism support frame 28 to allow it to be tilted for dumping.
As the hopper 78 is lifted upwardly along the tracks 90, its forward end with its dump door 98 is tilted downwardly. The dump door 98 is hinged along its top edge, with a remotely actuated latch 100 (e.g., a solenoid, a hydraulic cylinder, etc.) at the lower edge of the door 98 normally holding the door closed. When the hopper 78 is raised to its dumping position, shown as 78c in
The machine for removing ferrous debris is remotely or automatically operated, with the towing vehicle 12 towing the trailer portion 14 across the surface to be cleared. As the machine is towed over the surface being cleared, the conveyor system drags the operating arms across the surface, with the scarifying teeth loosening the uppermost layer of soil, and the magnets within the canisters picking up any loose or loosened ferrous debris. The articulation of the mechanism support frame relative to the chassis adjusts for uneven terrain and positions the bottoms of the operating arms and their scarifying teeth at a constant height relative to the underlying surface. The cyclic movement of the operating arms about the conveyor chain path moves the operating arms to the collection hopper, with the automated mechanism lifting the magnets to release their magnetic attraction through the bottoms of the canisters, thereby dropping any ferrous debris into the hopper. The position of the magnet lifting cam is automatically repositioned to adjust for any upslope or downslope operation of the machine.
When the field has been cleared and/or the hopper is full, the machine may be moved to a suitable dump area. Upon reaching the dump area, the hopper is translated upwardly and tilted to orient its dump door downwardly. Releasing the dump door latch or latches allows the door to swing open due to gravity, thereby allowing debris collected in the hopper to fall from the hopper. The machine is then ready for another clearing operation.
In conclusion, the machine for removing ferrous debris greatly improves the safety of persons working in the environment of gunnery, artillery, and other weapons firing ranges, where spent rounds must be gathered from time to time. The completely automated mechanism, with its automated and/or remotely controlled towing vehicle and automated ferrous debris gathering trailer, precludes any need for human operators to be near the vehicle or on the range where the vehicle is being used, during its operation. Thus, there is no risk of injury to anyone due to unexploded ordnance that may be triggered by the operation of the machine. Accordingly, the machine will prove to be invaluable for clearing firing ranges, and may also prove to be useful in antipersonnel mine clearing operations.
It is to be understood that the present invention is not limited to the embodiments described above, but encompasses any and all embodiments within the scope of the following claims.