The present application claims the benefit of priority of German Application No. 10 2013 206 667.8, filed Apr. 15, 2013. The priority application is incorporated herein by reference in its entirety.
The present disclosure relates to a machine for treating containers and to table plates for machines for treating containers, particularly labeling machines.
Machines for treating containers and also table plates are known from the state of the art.
WO 2011/027372 for instance shows a machine for treating containers provided with a supporting frame with guides to which labeling units can detachably be connected so that they can be placed at specific positions around a carousel.
Further, WO 2011/045819 A1 shows a supporting structure with supply means and rotating star-shaped elements that are mounted on a table plate being arranged thereto as well as a separate support structure for supporting a carousel.
Based on the state of the art the disclosure seeks to provide the best effective modular structure for machines for treating containers such as labeling machines allowing for easy assembly and effective manufacture thereof.
The machine for treating containers according to the disclosure, e.g. a labeling machine, includes a portal and a base support with a carousel for receiving containers to be treated therein and where the portal has an opening for transporting containers to be treated to the carousel, with that opening being restricted by a support element provided with supports for supporting said portal at the ground, an upper part to which at least a part of the carousel is mounted, and two connecting elements for connecting the support element and the upper part with one another, the upper part extending from one connecting element to the other connecting element. Owing to the presence of a corresponding portal and a base support, fast and simple mounting of the labeling machine has become possible, on the one hand, with elaborate adjustment steps partly, preferably entirely, being omitted. Besides, such components can be transported easier.
Furthermore, the portal can be provided with at least one component for operating the machine for treating containers, preferably a control cabinet or an electric or a pneumatic component. Thus, a compact structure of the machine for treating containers could be realized.
According to another embodiment, the machine for treating containers has the upper part connected to the carousel such that a torque support of the carousel is performed by the upper part. Therefore, the torque support function can be done by the portal, particularly the upper part thereof, thus omitting any additional components.
According to one embodiment, the base support is at least mounted to the support element by fastening means. Thus, stabilization of the portal and the base support one below the other could be ensured and the orientation of the units simultaneously enabled.
Furthermore, the base support may comprise support elements for holding the base support at the ground. Thus, the base support can be supported independently at the ground of a factory hall and, if required, be oriented correspondingly.
Furthermore, an assortment of machines for treating containers may be provided which is characterized in that the portal dimensions for each of the assortment of container treating machines are indeed identical, the size of the carousel may, however, differ from one another.
Such an assortment can be manufactured at distinctly lower costs, and replacing any faulty portals of machines for treating containers has thus also become very easy.
The disclosure further includes a table plate for a machine for treating containers, in particular a labeling machine, with the table plate having a carousel portion where a carousel can be positioned and pivotally connected to the table plate, and the table plate includes a rotating star-shaped element region where at least one rotating star-shaped element for supplying or discharging containers to or from the carousel can be arranged and pivotally connected to the table plate, the table plate being formed as a solid and one-piece workpiece. Such a table plate allows for a simplified mounting of carousels and rotating star-shaped elements which are already oriented with regard to each other to some extent, if not entirely, by the table plate.
According to one embodiment, the table plate includes a motor region where motors can be arranged inside and/or outside at the side of the carousel position of the table plate. This enables a compact structure including the motors that are required to drive rotating star-shaped elements and also the carousel.
According to yet another embodiment, the motors can be arranged in columns provided on the table plate. By positioning motors in the columns provided, the motors are protected against environmental influences, especially adhesives or any liquids splashing around.
Furthermore, the carousel and a portal through which containers can either be supplied to or discharged from the carousel can be connected with one another via the table plate. Such a connection facilitates, preferably even entirely obviates the need for any leveling.
According to one embodiment, the side of the table plates facing away from the carousel position is provided with elements for guiding and fastening electrical and mechanical systems. This ensures a compact structure and simultaneously protects the electrical and mechanical systems against environmental influences, especially against adhesives or liquids used in the carousel.
Furthermore, an assortment of table plates for an assortment of machines for treating containers can be provided, wherein the outer dimensions of the rotating star-shaped element region for each of the machines for treating containers among the assortment of machines for treating containers are identical, and a distance of receptacles in a table plate for a rotary wheel or an inlet star and a rotary wheel of an outlet star in the rotating star-shaped element region where the rotating star-shaped elements can be pivotally supported for machines for treating containers among the assortment of machines for treating containers differ from each other. Such an assortment and particularly the corresponding table plates can be manufactured much easier than table plates that have to be adapted individually for each machine for treating containers, thus obtaining a considerably reduction of costs for the production of table plates.
Moreover, the outer dimensions of the carousel region of at least two table plates among the assortment may differ from each other, and a position in which a main axis of the carousel can be arranged and pivotally supported in the carousel portion of at least two table plates of the assortment can show a different distance from the rotating star-shaped element region.
Furthermore, the disclosure provides a table plate for a machine for treating containers, particularly a labeling machine, which comprises a carousel, wherein at least the carousel can be mounted to the table plate, the table plate including, at a side facing away from a carousel position, a mounting arrangement supported by the table plate and to which treating units can be mounted. This allows for a central arrangement of e.g. treating units, thus simultaneously supplying a high degree of stability.
According to one embodiment, the mounting arrangement is composed of at least two, a first and a second, ring-shaped elements arranged one upon the other concentrically with regard to a rotation axis of the carousel and towards the rotation axis of the carousel, the first ring-shaped element being connected to the table plate via a connection. Such a design of the table plate and of the mounting arrangement allows for a more flexible provision of the mounting arrangement in dependency of the treating units or any other means. Instead of two ring-shaped elements only one ring-shaped element may be provided.
The first ring-shaped element may have a larger inner diameter than the second ring-shaped element, thus producing an internal groove which allows for safe mounting of devices.
Furthermore, the first ring-shaped element may have a smaller outer diameter than the second ring-shaped element. Here, too, safe mounting is ensured and, in combination with the above embodiment, a double-sided groove is provided which, in contrast to a simple groove, allows for higher strength of the connection.
According to another embodiment, the mounting arrangement and the table plate are integrally formed and made of one workpiece. Such a table plate with mounting arrangement made of one single piece further increases the strength and reduces any possible mounting faults.
According to yet another embodiment, the mounting arrangement is formed in a C-shape and/or in the form of a groove.
Furthermore, the mounting arrangement may comprise notches converging towards the rotation axis of the carousel in table plate direction, and/or the mounting arrangement may comprise notches diverging from the rotation axis in table plate direction. Thus, it has become easier to introduce devices to be mounted, such as treating units.
To solve this problem, a table plate can be provided for a machine for treating containers, particularly a labeling machine which comprises a carousel to be arranged at the table plate, where the table plate includes a laminated core material. As it is, thus, not required to produce a table plate that is completely made of e.g. stainless steel or another metal this may result in considerable weight savings and also cost savings with regard to the manufacture, especially if plastics are used for lamination.
The core material may include stainless steel or non-stainless steel or aluminum.
According to one embodiment, the lamination is made of or includes a plastic material. This results in weight savings, particularly with regard to a table plate of the same dimensions and fully consisting of the core material; at the same time, the plastic material may include certain additional advantageous properties.
According to yet another embodiment, the table plate is provided with a bore designed to mount machine parts, wherein a ring-shaped component is inserted into the bore. Here, the ring-shaped component can protect the lamination of the table plate and, simultaneously, be formed in accordance with the requirements of the machine part to be mounted. The ring-shaped component may at least partially be made of stainless steel. Stainless steel is used to render the ring-shaped component robust and as unsusceptible against moistening with liquids and, thus, oxidization, as possible.
Further, the table plate may be of such a design that it comprises at least one or several of the following features: dirt-resistant, color-resistant, flexible, non-sticky and provided with bulges. These additional properties of the plastic coating may be advantageous either individually or in combination which depends on the use intended for the table plate and may facilitate cleaning thereof.
Further provided is a table plate for a machine for treating containers, particularly a labeling machine which comprises a carousel to be arranged at the table plate, wherein containers to be treated can either be conveyed to or from to the carousel by means of rotating star-shaped elements to be arranged at the table plate, where columns in which motors for driving the rotating star-shaped elements are mounted to the table plate at the side of the carousel position, wherein the rotating star-shaped elements may be of an electrically coupled form. The columns protect the motors against environmental influences, thus increasing durability thereof.
According to one embodiment, means for mounting further components are provided at the side facing away from the carousel position of the table plate, wherein a coupling of the components can be provided with an electric motor. Owing to such mounting of additional components, the same are protected e.g. against adhesives or liquids that may arise while the machine for treating containers is operated.
The motors may be servomotors.
According to yet another embodiment, means for mounting at least one of the wiring, control device, power supply, in particular emergency power supply, pneumatics, lubricating system are provided at the side facing away from the carousel position of the table plate in the region facing the rotating star-shaped element position. This allows for protection of especially sensitive components such as wirings against contact with liquids.
a shows diverse embodiments of the portal and the base support;
b shows side-view diverse embodiments of the portal and the base support;
a shows small table plates according to one embodiment;
b shows medium-size table plates according to one embodiment;
c shows larger table plates according to one embodiment;
a shows a medium-size table plate according to another embodiment;
b shows a small table plate according to another embodiment;
c shows a larger table plate according to another embodiment;
a shows a solid mounting element according to an embodiment;
b shows one or several ring-shaped mounting elements according to another embodiment;
c shows a mounting element with a notch according to yet another embodiment;
d shows mounting elements opposite one another according to a further embodiment;
a shows the exterior view of a laminated table plate according to one embodiment;
b shows a one-piece solid-core laminated table plate according to one embodiment;
a shows portal 101 and base support 103 separately. Portal and base support 101 or 103 are provided in the form of modules. This means that they are preferably produced separately and can then be connected with one another by means of preferably releasable connections such as fittings. Both the portal 101 and the base support 103 are preferably provided with support elements 208 or 209 which serve to support and align said components.
b shows how the connection 210 between base support 103 and portal 101 can be realized. Although shown here in the form of bolts, such connection can also be realized by snaps, hooks or the like as long as they are designed in such a manner that they remain, once aligned, in their aligned position so as to avoid any undesired misalignment or false positioning while the machine for treating containers is running. A connection via one of the table plates described further below is also conceivable.
Furthermore, one and the same portal 101 may always be used for an assortment of (various) modules for treating containers such as modules for labeling or blow-molding or for bottles or containers of different size. In particular, this means that portal or portals 101 among such an assortment are always of the same dimensions, even if the dimensions of the carousel and of the base support 103 may vary among the assortment. To achieve this, portal 101 has a size adapted to the various carousel sizes. In particular, this means that the portal is large enough for each size of a base support 103 and a carousel used in an assortment in order to allow for supplying and discharging containers to be treated.
Moreover, the means for mounting base support 103 at support element 104 of the portal may be such that corresponding means are provided for each size of base supports among the assortment. For instance, first mounting means may be provided for a first size of a base support 103 among the assortment, said means being fastened to the support element, and second means may be provided for a second size of another base support 103 for being fastened to the support element 104 of said portal. Said first and second mounting means may be provided at different positions, respectively, so that they are adapted to the corresponding base support 103. Alternatively, they may also be provided in the form of a guide to which the corresponding mounting means are attached and which are brought to the desired position according to the size of the base support.
Rotating star-shaped element region 301 and carousel region 302 are divided, for instance, via the dotted line. Even though further divisions are conceivable this turns out to be appropriate. According to the embodiment shown here, rotating star-shaped element region 301 has the form of a rectangle. However, any other form that might be adapted e.g. to specific machines for treating containers is also conceivable. Beyond, to design the carousel region 302 in the form of a circular part is also not inevitably required and can be altered in accordance with the requirements regarding the machine for treating containers where the table plate are to be used.
In particular it is part of the disclosure, however, to make use of the table plate or of an assortment of table plates in a variety of machines for treating containers. Thus, given, standardized dimensions are being used for each table plate among the assortment of table plates, in order to facilitate the manufacture thereof.
In this connection,
a illustrates a table plate 300 with a carousel region 302 and a rotating star-shaped element region 301. The openings shown here for receiving the rotating star-shaped elements or the shafts 304 and 305 driving same are arranged at specific positions and are spaced apart from each other via a distance a. Such distance results from the position of the means for mounting carousel 303, as shown in
b illustrates another table plate 300′. For reasons of clarity, it comprises the same carousel region 302 (which also implies that the carousel shall be of the same dimensions as in
c illustrates a table plate 300″ into which even still larger rotating star-shaped elements are to be introduced so that the distance between bores 304″ and 305″ is a″ which is even larger than distance a′. Here, too, the outer dimensions of rotating star-shaped element region 301 are, yet, the same.
As displacing of bores during the manufacture of table plates can be technically realized in a relatively simple manner, manufacture becomes much easier, since such plates can be used as table plates for the intended assortment which are always of the same outer dimension of the rotating star-shaped element. If, beyond, the size of the carousel that is to be used in the assortment of machines for treating containers is always the same, the outer form of the table plate will remain identical among the entire assortment and just the positions of the bores or means for mounting rotating star-shaped elements 304 and 305 have to be varied.
a-c show another possibility to modify table plate 300 shown in
b illustrates another table plate 300′ for mounting another carousel. Said carousel can, for instance, be smaller than that one described in
c illustrates a table plate 300″ also comprising a rotating star-shaped element region 301 of the same dimensions as in the previous Figures. It is, however, designed to a larger carousel and requires, thus, a larger carousel region 302″ with a centrally arranged element 303″ for mounting a carousel. The distance between said element 303″ and rotating star-shaped element region 301 is, thus, b″ and is larger than distances b and b′ according to
In summary it can be stated that the disclosure enables to manufacture an assortment of table plates that can be divided into a rotating star-shaped element region and a carousel region. To this, as shown in
a-d illustrate possible embodiments of the mounting arrangements.
According to
b illustrates an alternative embodiment of the mounting arrangement. According to said embodiment, one or several ring-shaped elements 811 and 812 are mounted to table plate 700, e.g. by screw connections 813. It is very easy to manufacture such ring-shaped elements which allow for a variable adaptation of the mounting arrangement for special purposes. In particular, the individual ring-shaped elements may have various shapes, thus enabling, for instance, that only specific treating units can be mounted to the table plate. Then, the mounting arrangement will take the function of a lock-and-key-principle, together with the treating element to be mounted thereto.
c illustrates an alternative embodiment of mounting arrangement 701. To this, an inclination 802 or notch is additionally provided which, according to the example as shown, is formed by pointing away from an imaginary axis V of a carousel to be mounted at the table plate. It may also be provided such that it points towards said axis V, the advantage being in that treating elements are guided through the notch into the mounting arrangement. Thus, treating elements can be introduced and mounted in an utmost trouble-free manner, in particular without getting tilted. Even though the embodiment shown in
d illustrates yet another alternative embodiment of mounting arrangement 701. In this case, there is not only provided the mounting arrangement as already shown but also another mounting arrangement 814 opposite thereto, so that a treating unit or similar components can be mounted from two sides, thus further increasing the stability. Said second mounting arrangement 814 can be realized either by ring-shaped components located further inward or by correspondingly milling a solid work piece which is to be shaped so that it forms a table plate with mounting arrangement. Also conceivable are combinations, wherein e.g. the mounting arrangement given reference number 701 in
In principle, the form of the mounting arrangement is flexible. But preferably, it will be realized in the form of a circle entirely extending along the circumference of the table plate, or in a C-shape as shown in
b illustrates a cross-section of table plate 900. Table plate 900 is preferably made of a one-piece solid core 902 consisting e.g. of stainless steel or a different material. Said core is surrounded by a coating or lamination 901. Said coating can be made of plastic material, for instance, and can be applied, i.a. to the core material within the course of an injection-molding process. The bores illustrated in
Number | Date | Country | Kind |
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10 2013 206 667.8 | Apr 2013 | DE | national |