This application claims priority to European Patent Application No. 22202960.5, filed in Europe on Oct. 21, 2022, the entire contents of which are hereby incorporated herein by this reference.
The invention relates to a machine frame, in particular for a packaging machine.
Although the machine frame according to the invention can also be advantageously used in other types of machines, for reasons of more plastic representation it is explained in the following on the basis of the example of a packaging machine.
Packaging machines known from the prior art, in which products or product groups are packaged in a packaging container, for example cardboard, a plastics container, or the like, comprise a machine frame on which the functional modules of the packaging machine required for the packaging are mounted. In a known design, a machine frame of this kind comprises longitudinal supports which extend substantially in parallel with the longitudinal direction of the packaging machine, which substantially coincides with the work progress direction of the packaging machine, crossbeams, which extend substantially in the transverse direction of the packaging machine, i.e. substantially orthogonally to the longitudinal direction, and stands, which extend substantially in the height direction of the packaging machine.
In order to be able to ensure a sufficient rigidity of the machine frame, the longitudinal supports and crossbeams are typically formed of profile elements, such as tubes, extruded profiles, or the like. In order to fasten the crossbeams that support the functional modules, holes are made in said profile elements. This is disadvantageous insofar as, in the event of a modification of the packaging machine which is associated with a displacement of one of the functional modules in the longitudinal direction, apertures remain in the longitudinal support at the previous fastening points of the functional module, through which apertures dust and dirt, and possibly even bugs, can enter the profile element. In order to be able to ensure sufficient hygiene, it is therefore necessary to ensure that all remaining apertures are closed. This is perceived as inconvenient and laborious, and can also impair the flexibility of the arrangement of the functional modules.
Regarding the further prior art, reference is made to EP 3 106 401 A1, WO 2019/197912 A1, and EP 2 105 649 A1.
The object of the present invention is to provide a remedy here.
According to the invention, this object is achieved by a machine frame, in particular a machine frame for a packaging machine, comprising a plurality of supports, specifically at least one longitudinal support and at least one crossbeam, and in which at least one of the supports is formed by a profile element having an open profile.
Since the profile element comprises an open profile element, all the surfaces of the profile element are accessible for cleaning by means of aspirators, blowers, and other cleaning devices. On account of the openness of its profile, the profile element does not exhibit good torsional stiffness with respect to twisting about a direction extending in parallel with the longitudinal axis. However, the inventors have identified that this disadvantage can be overcome by connecting the crossbeams, on which the functional modules are mounted, to the longitudinal supports, such that overall a torsionally stiff machine frame can nonetheless be provided.
In principle, the profile element can be produced from any suitable material. For example, fiber-reinforced composites, metal foams, machine concrete, industrial ceramic and the like can be used for this. However, on account of their production costs, these materials are used predominantly for special applications, for example fiber-reinforced composites, if, in view of measuring devices, particularly high dimensional stability, in particular with little thermal expansion, is important.
In view of the grounding of the machine frame, it is advantageous if the profile element is manufactured from an electrically conductive material. In the most favorable case, the entire machine frame can be considered a single grounding point, such that it needs to be grounded only at one single location. However, it may be necessary, for this purpose, to pierce through a passivation layer, possibly present, on the surface of the profile elements, for example an oxide layer that is present there. In the case of inherently insulating materials being used, a sufficient electrical conductivity can be achieved for example by adding a sufficient number of conductive fibers, for example graphite fibers.
For reasons of cost and/or processing, however, it is preferred, for the vast majority of applications, for the profile element to be manufactured from sheet metal. In view of the stability of the support, the metal sheet can be a steel sheet for example. Steel has the advantage, compared to other metal materials, of having a comparatively high modulus of elasticity at comparatively low initial costs. Compared with aluminum, for example, steel has a modulus of elasticity that is higher by approximately a factor of 3. The steel sheet can for example be a simple steel sheet, which can be galvanized if desired, or a stainless steel sheet. For example, the metal sheet can be a V2A steel sheet, for example a 1.4301 stainless steel sheet. Furthermore, the metal sheet can have a thickness of at least 3 mm.
Uncoated, at most galvanized, sheet steel has the advantage of being inherently conductive. Thus, the profile element can be considered a single grounding point, such that the use of separate grounding cables can be at least reduced, compared with known machine frames, or said cables can be omitted entirely, which further reduces the initial costs and the mounting outlay for the machine frame. In the most favorable case, the grounding of the functional modules can be achieved simply by the fastening of said modules to the profile element.
In order to simplify the production of the profile element, it is further advantageous if it is produced as a bending profile. Furthermore, bending profiles have the advantage that no special molding tools are required for their production. As a result, the initial costs can be reduced, and in addition the number of possible suppliers can be increased, which reduces the acquisition times and increases the acquisition certainty.
In order to be able to ensure a sufficiently high cross-sectional moment of inertia with respect to loads in the height direction, the profile cross section of the open profile extends substantially in the vertical direction over at least 40%, preferably at least 50%, of its total length. Overall, an inherently stable structure of the machine frame, which is torsion-resistant in the manner of the self-supporting body of motor vehicles, can thus be achieved.
In a development of the invention, it is proposed that the cross section of the profile has a substantially horizontally extending support rib on a side facing towards the interior of the machine. This embodiment is advantageous in particular in the case of longitudinal supports. Specifically, the crossbeams, on which the functional modules are mounted, can be placed on this support rib of the profile. Thus, the weight forces of the functional modules can be introduced in a form-fitting manner into the longitudinal support. However, it is also conceivable, in principle, to additionally or alternatively connect the crossbeams to the longitudinal supports in a force-fitting manner.
In order to be able to particularly effectively introduce weight forces into the supports, it is advantageous if a substantially vertically extending rib (also referred to in the following as “inner vertical rib”) adjoins the inner end of the support rib, and/or for a substantially vertically extending rib (also referred to in the following as “outer vertical rib”) to adjoin the outer end of the support rib.
It is furthermore advantageous if the profile has a rib, extending obliquely downwards and outwards, on its upper end. Firstly, said rib can provide a cross-sectional moment of inertia, which is capable of absorbing loads acting in the horizontal direction, such as arise for example when gantry heads or the like are accelerated and/or braked during or for displacement in the horizontal direction. In addition, said obliquely downwardly and outwardly extending rib can form a roofing under which for example electrical and/or electronic and/or fluidic, for example pneumatic and/or hydraulic, components can be arranged, in order to be able to protect them from dust and/or dirt. On account of the oblique course, dust and dirt can be “shaken off” by the vibrations, occurring during operation of the machine, before it could be deposited on said rib. This is advantageous in particular in the case of hygiene-sensitive applications, for example packaging of food. Furthermore, said oblique “roof” can protect components, arranged thereunder, from damage during mounting and/or repairs and/or due to falling objects and the like.
At this point, it should be noted that components operating with negative pressure are referred to, in connection with the present invention, as fluidic components.
Furthermore, the profile can have a substantially vertically extending rib (also referred to in the following as “lower vertical rib”) at its lower end. Said lower vertical rib can also contribute to increasing the cross-sectional moment of inertia of the profile in the height direction. In addition, it can be used both for attaching the above-mentioned electrical and/or electronic components, and of brackets for laying supply lines for the various operating media required at the packaging machine, for example current, compressed air, negative pressure, glue pellets, and the like.
In order to be able to achieve a compact design in the width direction of the profile, the outer vertical rib and the lower vertical rib can be arranged so as to be substantially flush with one another in the vertical direction. In this way, for example the supply lines for the operating media of the machine can be arranged under the support rib.
Furthermore, the inner vertical rib and the lower vertical rib can be connected by a rib that extends obliquely downwards and outwards. The oblique course of said rib makes it possible for a further substantially horizontally extending rib, on which dust and dirt could be deposited, to be avoided. Furthermore, said obliquely extending rib can make a contribution to the cross-sectional moment of inertia, which is capable of absorbing loads acting in the horizontal direction.
Furthermore, the support rib and/or the outer vertical rib and/or the lower vertical rib can comprise a plurality of mounting holes, preferably a hole grid that extends over the entire length of the support. On account of the design of the support as an open profile, the collection of dust and dirt in practice no longer constitutes a problem, compared with the prior art. Therefore, prefabricated mounting holes can be readily provided. If the plurality of mounting holes is designed as a hole grid, i.e. as a plurality of mounting holes which are provided at a predetermined fixed distance from one another, then in the case of a modification of the machine it is not necessary to first make, and previously design, new mounting holes in the profile, which significantly reduces the amount of work associated with the modification.
Advantageously, the mounting holes can be designed as slots which extend in the longitudinal direction of the support. This allows for a particularly flexible fine adjustment of the arrangement of the functional modules. If the slots have a length (based on their extension) of at least 20 mm or a height (based on the usual use orientation of the profile element) of at least 10 mm, then any dirt particles remaining on their edge surface can be easily removed using a conventional cleaning device.
As already mentioned, the machine frame can comprise at least one stand, by means of which the machine frame stands on the floor of a machine hall or a comparable substrate. With respect to the materials suitable for producing the at least one stand, what has been stated above for the materials of the profile element applies identically. For example, at least one of the stands, preferably all the stands, of the machine frame can be formed by a metal angle plate.
If at least one connecting element, which serves to connect a support to a stand or another support, preferably all said connecting elements, is or are manufactured from electrically conductive material, as a result an electrically conductive connection of the different components of the machine frame can be achieved. In the ideal case, this makes it possible, for example, to ground the machine frame as a whole, i.e. by means of a single grounding cable. The entire machine frame quasi becomes a single ground or grounding point.
The at least one connecting element can for example be manufactured from bronze and/or brass and/or copper and/or steel, for example stainless steel, and/or aluminum, for example surface-passivated, aluminum.
Furthermore, the at least one connecting element can be connected to the support and the stand, or the supports, by means of screwing.
In order to facilitate the access to the machine for the maintenance personnel, and thus to be able to reduce the risk of injury during maintenance, it can furthermore be provided that a lower substantially horizontally extending longitudinal support of the machine frame is arranged so as to be offset from the longitudinal center of the machine frame by a predetermined distance. In this way, the maintenance personnel do not have to cross said longitudinal support during maintenance work, in order to be able to access components in the interior of the machine.
According to a further aspect, the present invention relates to a fastening assembly, which comprises a machine frame according to the first aspect of the invention and at least one fastening element for fastening a functional module to a profile element by engagement in at least one mounting hole, the fastening element comprising at least one hook part having a reach-through portion and a hook portion, the reach-through portion being intended for passing through the mounting hole and being of a height which is less than the height of the mounting hole, the hook portion being intended for engaging behind the mounting hole and being of a predetermined height, the sum of the height of the reach-through portion and the height of the hook portion being greater than the height of the mounting hole, the at least one hook part further comprising a contact portion which is intended to come into contact engagement with a first contact surface of the profile element, the fastening element comprising at least one clamping part which interacts with the at least one hook part and is adjustable, relative thereto, between a clamping position and a release position, and the at least one clamping part being intended to come into contact engagement with a second contact surface of the profile element, in the clamping position, in such a way that the contact portion of the at least one hook part comes into contact engagement with the first contact surface of the profile element and thus secures the engagement of the reach-through portion in the mounting hole and the engagement of the hook portion behind the mounting hole.
The fastening assembly according to the invention, more precisely the interaction of the machine frame according to the invention with the at least one fastening element, facilitates the attachment and the positioning of functional modules. A change in position of the fastening element, in particular an unintended release from the mounting hole, is prevented by the clamping part.
For fastening, a fastening element, the clamping part of which is in the release position, is introduced into the mounting hole until the at least one hook part engages behind the mounting hole. In this case, the reach-through portion rests on a contact point on the side of the clamping part on the edge of the mounting hole that is on the hook portion side, in the height direction. By increasingly adjusting the clamping part into the clamping position, the fastening element is then rotated about the contact point until the contact portion of the hook part comes into engagement with the first contact surface of the profile element. In said position, which corresponds to the clamping position of the clamping part, the reach-through portion extends entirely inside the mounting hole and can rest on the boundary surface of the mounting hole in the height direction. However, at its upper side, it can also be at a predetermined, preferably small, spacing from an upper portion of the boundary surface of the mounting hole.
In order that the fastening element does not collide with the profile element during the rotation about the contact point, in a development of the second concept of the invention it is proposed for the hook part to be arranged completely inside a notional circle, the center of which forms the contact point, and the radius of which is equal to the height of the mounting hole. It is thus possible to reliably prevent the outside contour of the hook part from colliding with the upper portion of the boundary surface of the mounting hole during the rotational movement.
In order to release the fastening element from the profile element, the clamping part is transferred from the clamping position back into the release position. Subsequently, the fastening element can be removed from the mounting hole by rotation about the contact point.
At this point it is noted that, in the case of a fastening element that passes through a mounting hole in the clamping position, the height of the reach-through portion and the height of the hook portion extend in the same direction as the height of the mounting hole. The longitudinal direction of the fastening element also corresponds to the longitudinal direction of the mounting hole, when the fastening element passes through the mounting hole in the clamping position. The reach-through direction extends orthogonally to the height direction and the longitudinal direction. In other words, the reach-through direction of a fastening element extends through the mounting hole, in the clamping position.
Preferably, the first contact surface of the profile element and the second contact surface of the profile element are arranged on surfaces of the profile element that face away from one another.
For improved positioning of the fastening element and for securing the fastening element in all three directions, a contact surface can be provided on a base part of the fastening element, which contact surface comes into contact engagement with a third contact surface of the profile element, it preferably being possible for the third contact surface of the profile element to be arranged on the same side of the profile element as the second contact surface, and it further preferably being possible for the third contact surface of the profile element and the first contact surface to be arranged on surfaces of the mounting hole facing away from one another.
Preferably, the reach-through portion is arranged between the hook portion and the projection portion, in the reach-through direction.
Since in particular the at least one hook part can be subjected to high loads, it has been found to be advantageous for the fastening element to comprise a plurality of hook parts. Thus, the load can be distributed and breaking of the hook part can be compensated.
Furthermore, the fastening element can comprise a plurality of clamping parts. As a result, the fastening element is braced, with the profile element, on a plurality of contact surfaces, such that the risk of the fastening element slipping is further reduced.
The outlay for mounting a fastening element on a machine frame can be further reduced in that at least one clamping part is formed by a screw. Advantageously, all the clamping parts are formed by screws. After the reach-through portion has passed through the mounting hole, the screw can be screwed in until it comes into contact engagement with the second contact surface of the profile element. After the screw touches the second contact surface, it can be screwed in yet further, such that the resulting torque braces the fastening element with the profile element. In order to avoid overtightening of the screw and damage to the profile element, the screw can be tightened with a nominal torque. Loosening the screw makes it possible for this to be easily returned into the release position again.
The screw can thus be easily inserted or screwed in from the front side. Furthermore, a locking nut or introduction of a thread into the profile element is not required, which significantly simplifies the construction of the machine frame compared with conventional machine frames, both in production and in use.
With respect to the materials suitable for producing the fastening element, what has been discussed above for the materials of the profile element applies identically. In order to simplify the production, and to reduce the production costs, the fastening element can be produced for example as a bending element. Preferably, the fastening element can be produced as a lasered stainless steel bending element, or as a stamped bending element.
The invention will be explained in greater detail in the following, on the basis of embodiments and with reference to the accompanying drawings,
in which:
In
For the sake of completeness, it is noted that the longitudinal supports 102 extend in the longitudinal direction L of the machine frame 100, the crossbeams 104 extend in the transverse direction Q of the machine frame 100, and the stands 104 extend in the height direction H of the machine frame 100.
The longitudinal supports 102, the crossbeams 104, and the stands 106 define an interior 100a of the machine frame 100 in which the functional modules of a machine (not shown), for example a packaging machine, can be arranged. The work progress direction of the machine typically extends in parallel with the longitudinal direction L of the machine frame 100.
In the embodiment shown, the longitudinal supports 102 and the crossbeams 104 are all formed by a profile element 110 which has an open profile (see
Although in principle the profile element 110 can be produced from any suitable material, according to the present embodiment all the supports 102, 104 are manufactured from sheet metal, in particular sheet steel, preferably 1.4301 stainless steel sheet, and produced as bending profiles.
The single substantially horizontally extending portion of the profile element 110 forms a support rib 112. As shown in
A substantially vertically extending rib 114 (inner vertical rib 114) adjoins the support rib 112 at the inner end 112a of the support rib 112. A substantially vertically extending rib 116 (outer vertical rib 116) adjoins the support rib 112 at the outer end 112b of the support rib 112.
In the embodiment shown, an upper end 116a of the outer vertical rib 116 forms an upper end 110o of the profile element 110. A rib 118 that extends obliquely downwards and outwards adjoins the upper end 116a of the outer vertical rib 116. Electrical and/or electronic and/or fluidic, for example pneumatic and/or hydraulic, components can be arranged below said rib 118 that extends obliquely downwards and outwards, in the region B1 indicated by dashed lines. Said components are protected from dust and/or dirt by the rib 118 that extends obliquely downwards and outwards.
A further rib 120 that extends obliquely downwards and outwards adjoins the lower end 114a of the inner vertical rib 114. For example, electrical and/or fluidic supply lines and/or data lines, which serve for supplying and/or controlling the components arranged in the region B1 can be arranged in a region B2, indicated by dashed lines, below said rib 120.
The termination is formed by a further vertical rib 122 (lower vertical rib 122) that adjoins the lower end 120a of the obliquely extending rib 120. Inter alia the above-mentioned components and lines can be attached to the lower vertical rib 122. The lower end 122a of the lower vertical rib 122 forms the lower end 110u of the profile element 100.
It should be added that the outer vertical rib 116 and the lower vertical rib 122 are arranged so as to be substantially flush with respect to one another in the height direction H, as indicated by a dot-dashed line in
It should further be added that the inner vertical rib 114, the outer vertical rib 116, and the lower vertical rib 122 together extend over at least 40% of the total length of the profile element 110. This ensures a sufficient vertical rigidity of the profile element 110 with respect to loads acting thereon in the height direction H. The transverse rigidity is provided by the two obliquely extending ribs 118 and 120, as well as the additional stiffening by the crossbeams of the functional modules 108 fastened to the longitudinal supports 102.
As is shown in particular in
According to
With reference to
The connecting element 130 shown in detail in
The connecting element 132 shown in detail in
As shown in
Regarding
Furthermore, it should be added with regard to
According to a second aspect, the invention relates to a fastening assembly 150, as is shown by way of example in
The fastening element 152 is designed in a manner adapted to the mounting holes 124 of the profile elements 110 of the machine frame 100. In particular, the fastening element 152 comprises a hook part 154 having a reach-through portion 154a and a hook portion 154b.
The reach-through portion 154a is intended to pass through the mounting hole 124, as shown in
The hook portion 154b is intended to engage behind the mounting hole 124 in a form-fitting manner. The hook portion 154b has a predetermined height h3 in the height direction H. The sum of the height h2 of the reach-through portion 154a and the predetermined height h3 of the hook portion 154b is greater than the height h1 of the mounting hole 124. As a result, when the fastening element 152 is located in the mounted position shown in
Furthermore, the fastening element 152 comprises at least one clamping part 156 which interacts with the at least one hook part 154 and is adjustable relative to the hook part 154 between a clamping position (see
In the clamping position shown in
Prior to the attachment of the fastening element 152, the clamping part 156 is located in its release position (
In order to transfer the fastening element 152 into its mounted position, the fastening element 152 is rotated about the contact point 160 until the contact surface 154b1 of the hook portion 154b rests on the first contact surface 110a of the profile element 110.
In order to allow this rotational movement, the hook part 154 has an outer contour 154c which is located inside a notional circle line 162 (shown by a dashed line in
After the rotation of the fastening element 152 about the contact point 160, not only do the contact surfaces 154b1 and 110a rest against one another, but rather also the contact surfaces 158a and 110c, as a result of which the fastening element 152 is secured in two directions.
Subsequently, the clamping part 156 can be transferred into the clamping position (
Number | Date | Country | Kind |
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22202960.5 | Oct 2022 | EP | regional |