1. Field of the Invention
The present invention relates to a rolling door operator, and particularly to a machine mechanism of a rolling door operator for a fireproof rolling door, wherein a curtain of fire proof the rolling door can automatically fall down to close the fireproof rolling door in a power failure, or if necessary, for example, in an emergency escape, the fireproof rolling door can be opened by rotating a pull-chain disc through manually pulling a pull-chain.
2. Description of the Related Art
A so-called fireproof type of rolling door operator is used to close a fireproof rolling door immediately once in a power failure, no matter what causes the power failure. Even though a fire accident occurs in the case of no power failure, the power can be cut off by a fire control device, such as a smoke detector, a temperature sensor, other fire alarm detecting devices, or the like, so that a curtain of the fireproof rolling door can fall down to shut the fireproof rolling door based on its own weight. As a result, fire or smoke can be blocked from escape immediately at the first time when the fire accident occurs. This type of door operator generally does not install a manual pull-chain disc means, because the pull-chain disc means not only hinder the curtain of the fireproof rolling door to fall down freely, but also increases the complexity of the rolling door operator. However, in order to be adapted to an emergency escape or keep a personnel access in a power failure caused by a non-fire accident, this type of rolling door operator generally installs a back-up power for the benefit of opening the fireproof rolling door urgently. However, it is known to those skilled in the art that the back-up power should be maintained frequently to ensure that it is kept in a good condition ready to be used under an emergency.
It is known that a number of related patent documents, for example, U.S. Pat. Nos. 5,203,392, 5,245,879, 5,355,927, 5,605,185, and 5,893,234 have disclosed this type of rolling door operator for closing fireproof rolling doors.
On the other hand, rolling door operators according to their purposes and functions are generalized as a fireproof type of warehouse door, a safety type of commercial escape door and a standard type of general residence, etc. Each of the fireproof type, the safety type, and the standard type of rolling door operators is further classified into an electric type and a manual type. For a rolling door operator manufacturing industry, it must develop a number of types of rolling door operators having various control ways to meet requirements for different uses. Consequently, needed are a variety of production processes and more parts which renders stock cost and production cost relatively high.
A main objective of the present invention is to provide a rolling door operator for a fireproof rolling door capable of being manually implemented to open the fireproof rolling door in an emergency case, so that the disadvantage concerned with a rolling door operator for a prior art fireproof rolling door having no manual mechanism can be overcome.
To achieve the above objective and other objectives, the rolling door operator having the machine mechanism according to the present invention comprises a housing for accommodating an electric motor mechanism, a first electromagnetic clutch mechanism, a combination of pull-chain disc and brake, a second electromagnetic clutch mechanism, and a centrifugal brake mechanism in sequence, wherein the electric motor mechanism has a central rotating shaft to be rotated by the motor, and its rotation is transmitted to an output wheel fixed on an output shaft at least via a first rotating shaft and a second rotating shaft coupling to each other, and hence the output wheel rotates a winding shaft through, for example, a chain; a hollow shaft bears on the right side of the first rotating shaft to be slided axially thereon; the first electromagnetic clutch mechanism is fitted over the right side of the hollow shaft, and is controlled to separate the hollow shaft from the central rotating shaft when the electric motor mechanism rotates, or to connect them together when the electric motor mechanism stops rotating; the combination of pull-chain disc and brake, fitted over the first rotating shaft at a position between the two ends thereof, is comprised of a pull-chain disc device and a brake device; wherein the pull-chain disc device comprising a pull-chain disc, around which a pull-chain runs and inside which there is an axial space functioning as an accommodating portion for accommodating the brake device therein, and wherein the braking device being located on the left side of the hollow shaft and comprising a shaft hub secured on the housing, and one or more torsional springs being fitted over the shaft hubs in a way that when the torsional spring is twisted by a torsion force from the hollow shaft, the torsional spring is actuated to shrink its inner diameter and constrict the shaft hub, which results in the central rotating shaft being in a braking state; and when the torsional spring is actuated by rotating the pull-chain disc, its inner diameter is enlarged so as to loosen its constriction from the shaft hub, which results in the brake being released; and the second electromagnetic clutch mechanism is fitted over the first rotating shaft at the left side thereof and neighbors on the right side of the second rotating shaft, so that the first rotating shaft is constantly coupled with the second rotating shaft together.
According to the rolling door operator of the present invention, when a curtain of the fireproof rolling door is wound up to open the fireproof rolling door, at least part of the gravity weight of the curtain of the fireproof rolling door always acts on the output wheel which transmits to the hollow shaft and renders and hollow shaft to have a tendency to actuate on the torsional spring to shrink its inner diameter so as to stop the central rotating shaft from rotating, that is, the rolling door operator is in a brake state; and when an electric power is in failure, the second electromagnetic clutch mechanism will fail to make the first rotating shaft couple with the second rotating shaft, so that the curtain of fireproof the rolling door falls down freely to close the fireproof rolling door by its own weight. On the other hand, based on the fact that the second electromagnetic clutch mechanism is provided with an electrical energy storage device (for example, a small size battery) for controlling a coupling of the first rotating shaft with the second rotating shaft, the torsional spring can be actuated to enlarge its diameter by rotating the pull-chain disc with the pull-chain. Hence, the torsion spring brake is released with the hollow shaft to be allowed to rotate the central rotating shaft to open the fireproof rolling door for the purpose of an emergency escape.
According to the fireproof rolling door operator of the present invention, the electric motor mechanism and the combination of pull-chain disc and brake are detachably connected together by the first electromagnetic clutch mechanism. Hence, in the case of detaching the electric motor mechanism during maintenance, even in the case of the electric motor mechanism being out of order, the rolling door operator can still be operated to open/close the fireproof rolling door in a manual mode through the combination pull-chain disc and brake, to keep personnel normal access.
According to the rolling door operator of the present invention, each mechanism of the rolling door operator has good compatibility with each other in constructions. For example, if the electric motor mechanism and the first electromagnetic clutch mechanism are omitted from the rolling door operator, the rolling door operator becomes a manual rolling door operator. Also, for example, if the second electromagnetic clutch mechanism and the centrifugal braking mechanism are omitted from the rolling door operator, the fireproof rolling door operator becomes a general standard electric door operator. Furthermore, for example, if the electric motor mechanism, the first electromagnetic clutch mechanism, the second electromagnetic clutch mechanism, and the centrifugal brake mechanism are omitted from the rolling door operator, the rolling door operator becomes a general standard manual door operator. As such, without increase of extra cost, more types of rolling door operators with various control ways are constructed. Accordingly, the stock cost is also relatively reduced.
a is a partly enlarged view of a circled portion “A” in
b is a partly enlarged view of a circled portion “B” in
a is a partly enlarged view of a circled portion “A” in
b is a partly enlarged view of a circled portion “B” in
a is a perspective view showing the combination pull-chain disc and brake of
b is a perspective view showing a brake device of the combination pull-chain disc and brake of
c is a perspective view showing a torsional spring of the present invention.
a is a cross-sectional view along line 4a-4a of
Hereinafter, the technical features of the present invention are further described in cooperation with embodiments. The embodiments are preferred examples only and are not used to limit the scope of implementation of the present invention. It is better understood from the following detailed description with reference to accompanying drawings.
First, please referring to
A hollow shaft 15 is slidably sleeved on the first rotating shaft 13 at a right side portion thereof. The first electromagnetic clutch mechanism 30 is disposed on a right side portion of the hollow shaft 15 over a periphery of the hollow shaft 15 and fixed to the housing 10. When the electric motor mechanism 20 is electrically powered, the first electromagnetic clutch mechanism 30 makes the hollow shaft 15 slide to separate from the central rotating shaft 11. After stopping electrically powering the electric motor mechanism 20, both of the central rotating shaft 11 and the hollow shaft 15 are connected to each other again.
The combination pull-chain disc and brake 40 is disposed over the first rotating shaft 13 between two ends of the first rotating shaft 13, and comprises a pull-chain disc device 41 and a brake device 50. The pull-chain disc device 41 comprises an end disc 531, to which a left end side of the hollow shaft 15 is axially and slidably connected. A pull-chain disc 41′, which is supported on the end disc 531, can be rotated by a pull-chain 42 running on an outer periphery of the pull-chain disc 41′, to drive the end disc 531 to rotate together with the hollow shaft 15. Inside the pull-chain disc 41′, there is an axial, left end-opened, ring-like space as an accommodating portion 410. The brake device 50 is accommodated in this accommodating portion 410. The brake device 50 comprises a shaft hub 53 secured on the housing 10 and at least one torsional spring 51 bears on a circumference of the shaft hub 53. The torsional spring 51 can be twisted along with the rotation of the hollow shaft 15 and the end disc 531 to reduce its inner diameter so as to constrict the circumference of the shaft hub 53 and result in the central rotating shaft 11 in a brake state; or the torsional spring 51 can be detwisted by the rotation of the pull-chain disc 41′ to enlarge its inner diameter so as to release the shaft hub 53 and result in the central rotating shaft 11 in a unbraked state.
The second electromagnetic clutch mechanism 60 is disposed and secured between the left side portion of the first rotating shaft 13 and a right side portion of the second rotating shaft 17, which is opposite to the first rotating shaft 13, and is used to constantly couple the first rotating shaft with the second rotating shaft together in normal power supply or make them separate in power failure.
A control circuit comprises an electric energy storage device (not shown), which is used to electrically power the second electromagnetic clutch mechanism 60 as a power is in failure.
So, in normal power supply, the rotation of the central rotating shaft 11 generated by the electric motor mechanism 20 is transmitted to the output shaft 19 and the output wheel 191, so that the curtain of the rolling door is wound around the winding shaft to open the door. Based on the fact that the weight of the curtain of the rolling door always acts on the output wheel 191 to actuate the torsional spring 51 through the hollow shaft 15 and the end disc 531, the inner diameter of the tossional spring 51 is reduced, and hence the torsional spring 51 always constricts the shaft hub 53, which results in keeping the central rotating shaft 11 in a brake state. However, in power failure state, the second electromagnetic clutch mechanism 60 makes the first rotating shaft 13 and the second rotating shaft 17 separate, so that the curtain of the rolling door falls down closed by the weight of the curtain of its own. And, in the case of emergency escape, the electric power energy device electrically powers the second electromagnetic clutch mechanism 60 to keep the first rotating shaft 13 couple the second rotating shaft 17. The torsional spring 51 can be actuated by rotating the pull-chain disc 41′ with the pull-chain 42 to enlarge the inner diameter of the torsional spring 51, hence release its brake. Thereby, through a exertion of force on the pull-chain 42 for running the pull-chain disc 41′, the hollow shaft 15 is rotated by the pull-chain disc 41, with the central rotating shaft 11 turned together, and such a rotation movement is transmitted through the first rotating shaft 13 and the second rotating shaft 17 to the output wheel 191 to wind up the curtain of the rolling door.
According the present invention, the housing 10 at least comprises a first partition plate 10a, a second partition plate 10b, and a third partition plate 10c, which are interposed between the electric motor mechanism 20 and the first electromagnetic clutch mechanism 30, between the first electromagnetic clutch mechanism 30 and the combination pull-chain disc and brake 40, and between the combination pull-chain disc and brake 40 and the second electromagnetic clutch mechanism 60, respectively. A first bush 12 axially holds the central rotating shaft 11 and the first rotating shaft 13 together. A right side portion of the first bush 12 is born on the first partition plate 10a, and a left side portion of the first bush 12 is formed with an end disc 121. A brake shoe 122 is secured on a left end face of the end disc 121.
The first electromagnetic clutch mechanism 30 comprises a first electromagnet 301, secured on the second partition plate 10b opposite to the end disc 121. On the second partition plate 10b, an axial guidance sleeve 101 is formed. An accommodating portion is formed for accommodating an elastic element 303 between an outer circumference of the guidance portion 101 and an inner circumference of the first electromagnet 301.
The hollow shaft 15 passes through the guidance sleeve 101 and is guided to be slidable axially. A brake disc 151 is secured on a right end portion of the hollow shaft 15 to the effect that it is located between the first electromagnet 301 and the end disc 121. The brake disc 151 is always exerted by the elastic element 303 to abut against the brake shoe 122 of the end disc 121 for the purpose that the hollow shaft 15 is coupled with the central rotating shaft 11. When the central rotating shaft 11 is rotated by the electric motor mechanism 20, the first electromagnet 301 is magnetically excited simultaneously, and the brake disc 151 is attracted to resist against the biasing force of the elastic element 303, so as to make the hollow shaft 15 slide to release the coupling of the brake disc 151 with the end disc 121 (referring to
Referring to
Furthermore, as shown in
According to the present invention, the above electric energy storage device (for example, a storage cell) has stored electric energy in peacetime.
In the case of normal power supply, the control circuit controls the second electromagnet 601 of the second electromagnetic clutch mechanism 60 to be magnetically exited, hence the first rotating shaft 13 and the second rotating shaft 17 constantly connect each other (referring to
Furthermore, the control circuit becomes invalid immediately once in a power failure. That is, the second electromagnet 601 is not magnetically excited, the second electromagnetic clutch mechanism 60 releases the coupling of the first rotating shaft 13 with the second rotating shaft 17 (as shown in
The above description is just for the preferred embodiment of the machine mechanism 1 of the electric rolling door operator for the fireproof rolling door according to the present invention. It can be understood to those skilled in the art that other derivative embodiments can be obtained based on the machine mechanisms of the present invention. For example, as shown in