This disclosure relates to mobile lifting equipment in general and, more specifically, to a system and method for determining longitudinal and latitudinal load moments for detecting machine stability.
A telescopic handler, also called a lull, telehandler, teleporter, reach forklift, or zoom boom, is a machine widely used in agriculture and industry. A telescopic handler or telehandler is somewhat like a forklift but has a boom or telescopic cylinder, which makes a telehandler have more characteristics of a crane than of a forklift. A telehandler typically utilizes a single telescopic boom that can extend forwards and upwards from the vehicle. The boom can be fitted with different attachments, such as a bucket, pallet forks, a winch or a block for redirecting cable similar to a crane. Some telehandlers possess capacity and reach sufficient carry out many of the tasks traditionally undertaken by mobile and tower cranes.
As with all lifting equipment, safe operation of telehandlers depends on a number of factors including telehandler capacity, the load carried by the telehandler, the height or distance that the load is carried or lifted from the telehandler, which relates to terrain features, boom angle, and forces imparted upon the telehandler due to motion of the telehandler.
A good description of telehandler features and safety considerations is available from the Construction Plant-hire Association of London, UK the document, “Safe Use of Telehandlers in Construction” available at:
https://www highwayssatetyhub.com/uploads/5/1/2/9/51294565/2d_-_guidance_on_safe_use_of_telehandlers.pdf
Embodiments of the present disclosure are illustrated with respect to a telehandler, also known as a reach forklift or a zoom boom. However, those of skill in the art will appreciate that any load moving machine, or any machine with a variable center of gravity, may benefit from systems and methods of the present disclosure.
As shown in
Devices that move loads can also experience dynamic instabilities.
Some machines, such as some telehandlers, some forklifts, and others, may steer from the front, rear or both. Wheel angle, front or rear, can affect overturning forces even if the vehicle is sitting still.
According to various embodiments of the present disclosure a system may comprise a plurality of sensors that measure boom length, boom angle, fork and/or attachment angle, chassis angle, cylinder pressures, topography features, machine characteristics, and/or other parameters. Geometric principles can be applied to determine the load moment and actual weight of item being lifted irrespective of the boom length, boom angle, or chassis angle. Terrain sensors located near the driving components (i.e., tires or tracks) can indicate impending changes to the topography which could affect stability.
According to various embodiments, a system may comprise, without limitation, boom length sensors, boom angle sensor, hydraulic pressure sensors, chassis angle sensors, an/or terrain sensor. In some cases, multiples of some or all sensors may be included.
Information or data from the various sensors may be fed to a computer for performing various calculations to arrive at a load moment, weight, or other computer parameter. It should be understood that the system may include necessary amplification and signal conditioning circuitry. Information may pass from a sensor to the computer via wire or wirelessly according to various protocols as are known in the art. The computer itself may be based on a general-purpose computer programmed appropriately for the tasks. It may also be based fully, or in part, on application specific integrated circuits, field programmable gate arrays, or other devices as are known in the art to be made capable of carrying out the necessary calculations.
In some embodiments, a display, a visual alarm, an audible alarm, or even tactile feedback for the user may be controlled by the computer. For example, a visual alarm, an audible alarm, and or a display message may be provided if an allowable load is exceeded or if there is current or impending risk of overturn. The computer may record, log, or store in non-volatile memory the gathered data and/or calculations for future reference or analysis.
A system according to the present disclosure may display information to inform the operator of a change to the load handling geometry (e.g., boom length, boom angle, chassis angle, topography, load, and capacity) which may aid in operational awareness of the working limits of the machine. The system may also display and/or otherwise provide outputs that can warn the operator of a change to the load handling geometry which would increase the load moment beyond longitudinal and/or lateral pre-determined limit(s). In some embodiments, the system is arranged to provide outputs that could prevent the operator changing the load handling geometry in direction(s) which would increase the moment load beyond the pre-determined allowable limit(s). Integration with machine controls and control systems may prevent machine travel, limit, or stop travel speed, or allow boom to only move in a direction that will reduce moment load.
Systems of the present disclosure may also be compatible with integrated hydraulic self-leveling fork/attachment systems. By measuring the forces induced by the system master cylinders attached to the main boom and compensating appropriately, the induced longitudinal or lateral moment of the machine can be determined.
It should be appreciated that, among other benefits, systems and methods of the present disclosure are scalable and adaptable to most, if not all, commercially available mobile lifting equipment
In some embodiments, in addition to, or instead of alarms, controls, and/or outputs directly from the system, the data (measurements, calculations, warning/alarm conditions, or others) may be passed to an OEM control computer.
It should be clearly understood that current load moment detection and indication systems are focused on longitudinal operations. In other words, to make certain that a load moment does not exceed a given value in the plane of the operating boom. The present system, among other benefits, allows measurement and determination of lateral moments, thus providing additional reduction in risk of overturns.
As shown in
Sensors may be located to measure hydraulic pressure in the bore end of the boom lift cylinder or cylinders, hydraulic pressure sensors in the rod end of the boom lift cylinder or cylinders, hydraulic pressure sensors in the bore end of the fork leveling master cylinder or cylinders, hydraulic pressure sensors in the rod end of the fork leveling master cylinder or cylinders. A single axis angle sensor may be mounted to the boom, a two-axis angle sensor mounted to the chassis, and a length sensor mounted to the boom.
As shown in the data of Appendix A, a system was validated with a finite element analysis (FEA) and shown to accurately describe the radius from the boom mount at various sensor identified locations, such as main, forks, or aux, as labelled. The FEA data was based on running of the system (labelled MG6) via a simulator vs FEA/CAD data to determine the accuracy.
Appendix A also compares the system against a physical test result to determine weight of the load with a high degree of accuracy. It was found that the calculated weight was generally accurate to greater than 99% but in no case less than 94%. With the ability to know both the weight of the load, and the geometry of the lifting machine, i.e., in this case, a telehandler, load moments and other data may be obtained or computed automatically as the machine is being used.
Referring now to the Figures, shown is a load moving machine or, more particularly, an exemplary telehandler 10. Telehandler 10 includes chassis 12. Chassis 12 defines chassis angle 14 with respect to horizontal (see, e.g.,
Boom assembly 50 is pivotally affixed to boom mount 40. Boom assembly 50 includes a boom 52. In some embodiments, boom 52 receives first telescoping arm 54 and second telescoping arm 56. Boom assembly 50 defines boom end 58. Boom end 58 defines boom mount 60. In one embodiment, boom end 58 defines a block for redirecting a cable (not shown).
Pivoting arm 70 is pivotally affixed to boom mount 60 of boom assembly 50. Pivoting arm 70 defines arm end 72.
Fork mount 80 is affixed to arm end 72 of pivoting arm 70. Fork mount 80 facilitates raising and lowering. Forks 90 are mounted to fork mount 80. Forks 90 are capable of being raised and lowered via fork mount 80 for establishing a fork position.
Operator compartment 100 is supported by chassis 12 for housing an operator 102 and machine controls 104. A load 110 is located on forks 90. Load 110 has a center of load mass 112. Center of load mass 112 defines a load radius 114 from center of load mass 112 (
A control system 120 (
Boom lifting control system 130 is for angularly rotating boom 52 and, therefore, for angularly rotating boom assembly 50 relative to chassis 12 for establishing boom angle 132. Boom lifting control system 130 includes boom lift cylinder 134 having a rod end 136 and a bore end 138.
Telescoping control system 140 is for selectively extending or retracting first telescoping arm 54 of boom assembly 50 for establishing length 142 and for determining a load radius 114. Telescoping control system 140 is also for selectively extending or retracting second telescoping arm 56 of boom assembly 50 for establishing boom length 142 and for determining load radius 114. Telescoping control system 140 includes boom extending cylinder 146 having a rod end 148 and a bore end 149.
Pivoting arm control system 150 is provided for selectively rotating pivoting arm 70 about boom end 58 of boom assembly 50 for establishing a pivot arm angle 152 with respect to boom assembly 50. Pivoting arm control system 150 includes pivot arm cylinder 154 with rod end 156 and bore end 158.
Fork control system 160 is provided for selectively levelling forks and for raising or lowering forks 90 on fork mount 80. Fork mount control system 160 includes fork mount cylinder 162 having rod end and bore end and a fork levelling cylinder 164 having a rod end and bore end.
Load handling geometry 122 may be manipulated by operator 102 with machine controls 104 of control system 120 for achieving desired configurations of one or more of boom angle 132, boom length 142, load radius 114, pivot arm angle 152, and chassis angle 14, topography 170, load 110, and capacity 172 of telehandler 10.
Telehandler 10 and load 110 together define center of gravity 180. Center of gravity 180 has a location that is a function of load handling geometry 122 of telehandler 10.
Position sensors 190 (
In one embodiment, boom angle sensor 200 is a single axis sensor mounted to boom 52.
In one embodiment, boom length sensor 210 is a length sensor mounted to boom 52.
In one embodiment, pivoting arm angle sensor 220 is a single axis sensor mounted to pivoting arm 70.
In one embodiment, chassis angle sensor 230 is a two axis angle center mounted to chassis 12. Chassis angle sensor 230 is preferably configured to determine whether chassis 12 is level, at an angle oriented downhill, at an angle oriented uphill, or tilted at an angle to a right side or tilted at an angle to a left side.
In one embodiment, terrain sensor 240 is located near supports 20, i.e., near wheels 22 or tracks. Terrain sensor 240 is for indicating impending changes to topography that could affect stability of telehandler 10.
Pressure sensors 250 (
In one embodiment, boom lift pressure sensor 260 is located in a rod end of boom lift cylinder 134. In one embodiment, boom lift pressure sensor 260 is located in a bore end of boom lift cylinder 134.
In one embodiment, pivot arm pressure sensor 270 is located in a rod end of pivot arm cylinder 154. In one embodiment, pivot arm pressure sensor 270 is located in a bore end of pivot arm cylinder 154.
In one embodiment fork mount pressure sensor 280 is located in a rod end of fork mount cylinder 162. In one embodiment fork mount pressure sensor 280 is located in a bore end of fork mount cylinder 162.
In one embodiment fork levelling pressure sensor 290 is located in a rod end of fork levelling cylinder 164. In one embodiment fork levelling pressure sensor 290 is located in a bore end of fork levelling cylinder 164.
Computer 300 (
In one embodiment, feedback generator 310 (
In one embodiment, feedback generator 310 provides outputs that prevent operator 102 from changing load handling geometry 122 into configurations that would increase load moment 302 beyond longitudinal predetermined allowable limit 320 and/or beyond a lateral predetermined allowable limit 322.
In one embodiment, feedback generator 310 is integrated with machine controls 104 and control system 120 to prevent travel of telehandler 10, to limit or stop travel speed of telehandler 10, or to allow boom 52 to only move in a direction that will reduce load moment 302.
It is to be understood that the terms “including”, “comprising”, “consisting” and grammatical variants thereof do not preclude the addition of one or more components, features, steps, or integers or groups thereof and that the terms are to be construed as specifying components, features, steps or integers.
If the specification or claims refer to “an additional” element, that does not preclude there being more than one of the additional element.
It is to be understood that where the claims or specification refer to “a” or “an” element, such reference is not be construed that there is only one of that element.
It is to be understood that where the specification states that a component, feature, structure, or characteristic “may”, “might”, “can” or “could” be included, that particular component, feature, structure, or characteristic is not required to be included.
Where applicable, although state diagrams, flow diagrams or both may be used to describe embodiments, the invention is not limited to those diagrams or to the corresponding descriptions. For example, flow need not move through each illustrated box or state, or in exactly the same order as illustrated and described.
Methods of the present invention may be implemented by performing or completing manually, automatically, or a combination thereof, selected steps or tasks.
The term “method” may refer to manners, means, techniques and procedures for accomplishing a given task including, but not limited to, those manners, means, techniques and procedures either known to, or readily developed from known manners, means, techniques and procedures by practitioners of the art to which the invention belongs.
The term “at least” followed by a number is used herein to denote the start of a range beginning with that number (which may be a range having an upper limit or no upper limit, depending on the variable being defined). For example, “at least 1” means 1 or more than 1. The term “at most” followed by a number is used herein to denote the end of a range ending with that number (which may be a range having 1 or 0 as its lower limit, or a range having no lower limit, depending upon the variable being defined). For example, “at most 4” means 4 or less than 4, and “at most 40%” means 40% or less than 40%.
When, in this document, a range is given as “(a first number) to (a second number)” or “(a first number)(a second number)”, this means a range whose lower limit is the first number and whose upper limit is the second number. For example, 25 to 100 should be interpreted to mean a range whose lower limit is 25 and whose upper limit is 100. Additionally, it should be noted that where a range is given, every possible subrange or interval within that range is also specifically intended unless the context indicates to the contrary. For example, if the specification indicates a range of 25 to 100 such range is also intended to include subranges such as 26-100, 27-100, etc., 25-99, 25-98, etc., as well as any other possible combination of lower and upper values within the stated range, e.g., 33-47, 60-97, 41-45, 28-96, etc. Note that integer range values have been used in this paragraph for purposes of illustration only and decimal and fractional values (e.g., 46.7-91.3) should also be understood to be intended as possible subrange endpoints unless specifically excluded.
It should be noted that where reference is made herein to a method comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where context excludes that possibility), and the method can also include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all of the defined steps (except where context excludes that possibility).
Further, it should be noted that terms of approximation (e.g., “about”, “substantially”, “approximately”, etc.) are to be interpreted according to their ordinary and customary meanings as used in the associated art unless indicated otherwise herein. Absent a specific definition within this disclosure, and absent ordinary and customary usage in the associated art, such terms should be interpreted to be plus or minus 10% of the base value.
Further, different aspects and embodiments of the invention may be used separately or together.
Additionally, further particular and preferred aspects of the present invention are set out in the accompanying independent and dependent claims. Features of the dependent claims may be combined with the features of the independent claims as appropriate, and in combinations other than those explicitly set out in the claims.
Thus, the present invention is well adapted to carry out the objects and attain the ends and advantages mentioned above as well as those inherent therein. While the inventive device has been described and illustrated herein by reference to certain preferred embodiments in relation to the drawings attached thereto, various changes and further modifications, apart from those shown or suggested herein, may be made therein by those of ordinary skill in the art, without departing from the spirit of the inventive concept the scope of which is to be determined by the following claims.
This application claims the benefit of U.S. provisional patent application Ser. No. 63/300,249, filed on Jan. 17, 2022, and incorporates such provisional application by reference into this disclosure as if fully set out at this point.
Number | Date | Country | |
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63300249 | Jan 2022 | US |