The present disclosure generally relates to machines and, more specifically, to control systems for controlling the steering angle of machines under different operation conditions.
Work machines, such as articulated trucks, off-highway trucks, wheel loaders, and motor graders, may have ground engagement members (e.g., wheels or tracks) that turn to control the steering angle of the machine. A steering device, such as a steering wheel or joystick, may be rotatably coupled to a steering column to control the rotation angle of the ground engagement members and the machine steering angle via a steering actuator. The steering actuator may be a hydraulic actuator (e.g., hydraulic cylinders), electronic motor, or other type of actuator that actuates the rotation of the ground engagement members without a mechanical link to the steering column. An electronic control device may monitor the angle of rotation of the steering column and transmit electronic commands to the steering actuator to actuate the rotation of the ground engagement members accordingly. Thus, the angle of rotation of the steering device may dictate the angle of rotation of the ground engagement members and the machine steering angle by a relationship which may not always be linear and may vary depending on operating conditions.
Under some operation conditions, it may be desirable to temporarily limit or reduce the maximum machine steering angle of the machine to improve machine stability and safety. For example, when the machine is traveling at higher speeds, it may be desirable to temporarily reduce the maximum machine steering angle to prevent the machine from sliding. As another example, if the machine has an implement, such as a dump bed, it may be desirable to temporarily reduce the maximum machine steering angle of the machine when the implement is in an elevated position to prevent the machine from tipping over.
German patent application number DE102005038390 describes a strategy for controlling the vehicle steering angle based on vehicle driving conditions, such as driving speed. Specifically, the patent application discloses a vehicle steering system having a steering wheel that rotates a steering column which acts on a rack and steering connections to adjust the steering angle of the vehicle wheels. The steering system also includes a steering force-assisting device that applies a steering force on the steering column that counteracts the force applied on the steering wheel by the driver to limit the maximum permissible steering angle under certain driving conditions. The counteracting steering force enforces a physical limit to the rotational range of the steering wheel, and the driver is prohibited from turning the wheel past the enforced limit.
While arguably effective for its intended purpose, there is still need for improved control systems for controlling machine steering angle under different operation conditions. For instance, there is a need for more cost-effective strategies for limiting machine steering angle under different operation conditions.
In accordance with one aspect of the present disclosure, a machine is disclosed. The machine may comprise a power source, an implement configured to raise and lower a load, and ground engagement members configured to turn at a machine steering angle. The machine may further comprise a steering actuator configured to actuate turning of the ground engagement members to the machine steering angle. In addition, the machine may further comprise a steering device configured to move along a steering position range in response to a force applied on the steering device by a machine operator, and a steering position sensor configured to monitor a position of the steering device along the steering position range. Additionally, the machine may further comprise a biasing member mechanically coupled to the steering device and configured to apply an opposing force on the steering device that resists movement of the steering device when the steering device is at or beyond a soft stop position along the steering position range. A magnitude of the opposing force may be sufficiently low such that the machine operator can move the steering device past the soft stop position. Furthermore, the machine may further comprise an electronic control device in communication with the steering actuator, the steering position sensor, and the biasing member. The electronic control device may be configured to determine the soft stop position based on one or more operation conditions of the machine.
In accordance with another aspect of the present disclosure, a control system for controlling a steering angle of a machine is disclosed. The machine may include ground engagement members configured to turn at a machine steering angle. The control system may comprise a steering device configured to move along a steering position range in response to a force applied on the steering device by a machine operator, a steering position sensor configured to monitor a position of the steering device along the steering position range, a biasing member mechanically coupled to the steering device and configured to apply an opposing force on the steering device, and a steering actuator configured to actuate the turning of the ground engagement members to the machine steering angle. The steering device may be mechanically disconnected from the steering actuator. The control system may further comprise an electronic control device in communication with the steering position sensor, the steering actuator, and the biasing member. The electronic control device may be configured to determine a commanded steering angle based on the position of the steering device and to command the steering actuator to actuate the turning of the ground engagement members to the machine steering angle that corresponds with the commanded steering angle. The electronic control device may be further configured to determine a soft stop position along the steering device positional range, and to send a command to the biasing member to apply the opposing force when the steering device is at or beyond the soft stop position.
In accordance with another aspect of the present disclosure, a method for controlling a steering angle of a machine is disclosed. The machine may include a steering device configured to move along a steering position range in response to a force applied by a machine operator, and ground engagement members configured to turn at a machine steering angle. The method may comprise determining a soft stop position along the steering position range of the steering device based on one or more operation conditions of the machine, receiving a signal indicating a position of the steering device along the steering device positional range, and determining whether the position of the steering device is at or beyond the soft stop position. The method may further comprise commanding a biasing member to apply an opposing force on the steering device that opposes the movement of the steering device when the steering device is at or beyond the soft stop position. A magnitude of the opposing force may be sufficiently low such that the machine operator can move the steering device past the soft stop position. Additionally, the method may further comprise commanding the steering actuator to actuate turning of the ground engagement members to a maximum permissible machine steering angle when the steering device is at or beyond the soft stop position.
These and other aspects and features of the present disclosure will be more readily understood when read in conjunction with the accompanying drawings.
Referring now to the drawings, and with specific reference to
The machine 10 may further include a control system 32 for controlling the machine steering angle (also see
Referring to
The steering actuator 42 may actuate the turning of the ground engagement members 18 via a steering system 44. The steering actuator 42 may be a hydraulic actuator (e.g., hydraulic cylinders) or an electric motor that controls the movement of the ground engagement members via the steering system 44. The steering system 44 that is controlled by the steering actuator 42 may be an Ackermann steering system, an articulated system, a rack and pinion system, or other type of steering actuation system apparent to those with ordinary skill in the art. The electronic control device 40 may also be in communication with a steering angle sensor 52 that is mechanically connected to the steering system 44, to allow the electronic control device 40 to monitor the actual machine steering angle.
Notably, as seen in
The electronic control device 40 may be in communication with one or more sensors 54 that monitor one or more operation conditions of the machine 10 such as, but not limited to, machine speed, ground side slope, implement position, stability, obstacle avoidance, lateral acceleration, terrain, ground conditions, as well as other conditions apparent to those with ordinary skill in the art. The electronic control device 40 may be in direct electronic communication with the sensor(s) 54, and/or information from the sensor(s) 54 may be communicated to the electronic control device 40 from other electronic control modules over a data link. Based on the machine operation conditions received from the sensor(s) 54, the electronic control device 40 may calculate the maximum permissible machine steering angle as well as a soft stop position 56 along the steering position range 36 that corresponds with the maximum permissible machine steering angle (also see
Additionally, the biasing member 58 may be further configured to apply an assisting force on the steering column 34 that assists the movement of the steering column 34/steering device 22. For example, the biasing member 58 may apply an assisting force on the steering column 34 to control the position of the steering device 22 during autonomous operation according to commands from the electronic control device 40. The biasing member 58 may be a torque motor, as well as other types of devices capable of applying an opposing force on the steering device 22 such as, but not limited to, brakes, electric motors, hydraulic motors, pneumatic motors, or combinations thereof. For example, the biasing member 58 may be a combination of torque motor and a brake.
A magnitude of the opposing force applied on the steering device 22 by the biasing member 58 may be sufficiently low such that the machine operator can physically move the steering device 22 past the soft stop position 56 if enough force is applied. That is, the opposing force may not enforce a hard physical limit to the position range of the steering device 22 but, rather, provide a notification to the operator that the maximum permissible machine steering angle under the current operation conditions has been reached. The opposing force may be overcome by the machine operator, allowing the machine operator to steer past the soft stop position 56. Should the machine operator inadvertently or intentionally steer the steering device 22 beyond the soft stop position 56, the electronic control device 40 and the steering actuator 42 may limit the machine steering angle to the maximum permissible machine steering angle independently of the position of the steering device 22 (see further details below). Likewise, if the biasing member 58 applies an assisting force on steering device 22, the magnitude of the assisting force may be overcome by the machine operator. For example, the machine operator may apply resistance to the assisting force to indicate that he or she wishes to assume steering control and terminate autonomous operation. The biasing member 58 may apply a torque (opposing or assisting) in the range of about 1 newton meters (N·m) to about 15 N·m on the steering column 34, although the force may deviate from this range in some circumstances depending on factors such as the application and/or type of operator input device used.
In addition, in some embodiments, the rotational range 36 of the steering device 22 may further include a hard stop position 57 past the soft stop position 56 beyond which further steering is precluded (see
The steering position range 36 of the steering device 22 (without any soft stops) is schematically depicted in
Turning to
Referring still to
Referring to
The electronic control device 40 may also include a commanded steering angle module 68 that receives the calculated soft stop position(s) 56 from the soft stop position module 64. The commanded steering angle module 68 may monitor the position of the steering device 22 based on signals received from the steering position sensor 38, and determine a commanded steering angle based on the position of the steering device 22. The commanded steering angle may be identical to the machine steering angle, or it may correlate with the machine steering angle. Alternatively, the module 68 may determine a commanded change (including rate of change) in the steering angle that commands a change/rate of change in the machine steering angle based on the position of the steering device 22. The commanded steering angle module 68 may then command the steering actuator 42 to actuate the steering system 44 to turn the ground engagement members 18 to the machine steering angle that corresponds with the commanded steering angle. If the position of the steering device 22 is at or beyond the soft stop position 56, the commanded steering angle module 68 may limit the commanded steering angle to a maximum commanded steering angle that corresponds with the maximum permissible machine steering angle. As such, prior to the steering device 22 reaching the soft stop position 56, the machine steering angle is governed by the position of the steering device 22 by a relationship. After the steering device 22 is moved to or beyond the soft stop position 56, the machine steering angle is fixed at the maximum permissible machine steering angle by the electronic control device 40, so that the machine operator is precluded from turning the machine 10 beyond the maximum permissible machine steering angle that is deemed safe for the machine 10.
It will be understood that
In general, the teachings of the present disclosure may find applicability in many industries including, but not limited to, construction, mining, and agricultural industries. For instance, the teachings of the present disclosure may be applicable to any industry relying on machines that may experience controllability or safety issues when the machines are steered beyond certain steering angles under certain operation conditions.
Turning now to
If it is determined that the position of the steering device 22 is at or beyond the soft stop position 56 during the block 114, then the electronic control device 40 may send a command to the biasing member 58 to apply the opposing force on the steering device 22 so that further movement or rotation of steering device 22 is resisted (block 120). In some arrangements, the electronic control device 40 may command the biasing member 58 to apply the opposing force on the steering device 22 when the position of the steering device 22 approaches or is near the soft stop position 56. In addition, in some arrangements, the opposing force may begin to increase as the soft stop position 56 is approached and may reach a maximum value as the soft stop position 56 is reached or crossed. Additionally, if the steering device 22 is at or beyond the soft stop position 56, the electronic control device 40 may command the steering actuator 42 to actuate the rotation of the ground engagement members 18 to the maximum permissible machine steering angle (block 122). It will be understood that the blocks 120 and 122 may be carried out in different orders or simultaneously. The methods of
The machine steering angle control system disclosed herein dynamically controls machine steering angle based on one or more operation conditions that change during the operation of the machine. The control system limits or reduces the maximum machine steering angle to a maximum permissible machine steering angle to improve machine controllability and safety under certain operation conditions. When the steering device (steering wheel or joystick) of the machine is moved beyond a pre-determined position (soft stop position) that corresponds with the maximum permissible machine steering angle, an opposing force is applied on the steering device to notify the machine operator that the maximum permissible machine steering angle is reached. The machine operator may then release the force applied on the steering device. The opposing force does not enforce a hard limit and is of low enough magnitude such that the machine operator can move the steering device past the soft stop position by applying more force on the steering device. If the machine operator inadvertently or intentionally moves the steering device beyond the soft stop position, the electronic control device may limit the machine steering angle to the maximum permissible machine steering angle independently of the steering device. As opposed to prior art systems which enforce a hard limit to the movement or rotation of the steering device, the control system disclosed herein applies a soft limit that can be overcome by the machine operator if desired. As such, the biasing member may have a lower torque limit to reduce manufacturing costs, while also reducing operator effort and fatigue. Furthermore, since the opposing force applied by the biasing member may be less than what the machine operator is capable of applying, failure modes of the biasing member which produce incorrect forces on the steering device can be overcome by the machine operator to reduce safety concerns. Additionally, since the steering device is not mechanically linked to the steering actuator, the amount of change in machine steering angle in a failure mode may be reduced as well.