Technical Field
The present disclosure relates to a machine tool, in particular a numerically controllable machine tool or milling machine. In particular the present disclosure relates to a multi-spindle milling machine, multi-spindle drilling machine and/or multi-spindle milling/drilling machine or a multi-spindle universal milling machine and/or a multi-spindle machining center, in particular having two or more tool-carrying work spindles.
Description of the Related Art
The prior art discloses machine tools having a tool-carrying work spindle. They are nowadays usually provided with numeric controls and known, e.g., as milling machines, milling centers, universal milling machines or CNC machining centers having four, five or sometimes also more than five numerically controllable linear and/or rotary or swivel axes; see, e.g., the machine tool according to DE 10 2010 064 271 A1.
Such machine tools having a tool-carrying work spindle have to be distinguished from machine tools having a workpiece-carrying work spindle, such as lathes, turning centers, double spindle lathes, multi-spindle lathes or multi-spindle automatic lathes.
A basic object in the field of the machine tool construction and in particular an underlying object of the present disclosure is to provide a machine tool having a tool-carrying work spindle, in particular a machine tool for the milling and/or drilling machining of a workpiece, which simultaneously operates with precision and reliably with the least possible down times and can also be provided in a cost-effective, compact and efficient way.
According to the present disclosure, a machine tool is proposed, in particular according to claim 1 and/or the alternative independent claims. The dependent claims relate to preferred embodiments of the disclosure.
According to an aspect of the present disclosure, a machine tool is proposed, comprising a machine frame forming a processing area, a workpiece clamping device for clamping a workpiece, an axis slide assembly which is arranged on the machine frame and is configured to linearly move the workpiece clamped on the workpiece clamping device by way of at least two controllable linear axes, and/or a spindle carrier assembly which is arranged on the machine frame and has at least two tool-carrying work spindles.
In preferred embodiments, a first work spindle of the at least two tool-carrying work spindles can be moved linearly between a first processing position in the processing area and a first tool change position of the first work spindle.
In preferred embodiments, a second work spindle of the at least two tool-carrying work spindles is linearly movable between a fourth controllable linear axis between the (same) processing position in the processing area and a second tool change position of the second work spindle.
Aspects of the disclosure are based on the concept of being able to provide two tool-carrying work spindles which can process the same workpiece in succession, simultaneously and/or independently of one another, wherein in particular one tool change each is possible at one of the work spindles when it is positioned at the respective tool change position while, in time-saving manner, it is possible by way of a tool received at the other work spindle to process the workpiece clamped on the workpiece clamping device by way of the other work spindle. This advantageously reduces possible down times resulting from tool changes.
In addition, the machine tool can be extremely compact and made with a particularly small stand space of the machine frame (with possible tool magazine) because the movability to the respective tool change position is rendered possible by a respective linear axis which, when the workpiece is processed, additionally provides a further translational degree of freedom as regards the relative movement between tool and workpiece. The other two translational degrees of freedom as regards the relative movement between tool and workpiece can here be provided in an extremely compact design by the two (or more) linear axes of the axis slide assembly.
In preferred embodiments, the directions of the third and fourth linear axes can be aligned in inclined fashion or perpendicularly to one another, in particular at an angle of less than or equal to 90 degrees or less than or equal to 45 degrees or less than or equal to 30 degrees, and the first tool change position can, e.g., be arranged substantially above the second tool change position.
The advantage is that the same tool change mechanism and/or the same tool magazine can be used for tool changes on both work spindles, optionally without having to provide any further tool change manipulators. This renders possible in an advantageous way an even more compact design, as a result of which a space required for the machine tool can be reduced advantageously in workshops.
In preferred embodiments, the machine tool can also comprise a tool magazine that can have a tool magazine carrier which is arranged on the machine frame, can preferably be configured to have available a plurality of tools and can preferably be moved by way of a fifth linear axis perpendicularly to the directions of the third and fourth linear axes and in particular parallel to the spindle axes of the two tool-carrying work spindles.
In preferred embodiments, the tool change positions of the two tool-carrying work spindles are arranged at a first position of the tool magazine carrier at respective change sections of the tool magazine carrier, and the two tool-carrying work spindles are preferably configured at the first position of the tool magazine carrier by a respective movement to the respective tool change position to directly use, for a tool change, tools at a tool holder of the tool magazine at the respective change section of the tool magazine carrier.
The advantage is that the same tool change mechanism and/or the same tool magazine can be used for tool changes at the two work spindles and in particular without having to provide any further tool change manipulators (which are space-wasting and time-consuming as regards the tool change). This favorably renders possible an even more compact design, as a result of which a space required for the machine tool can be advantageously reduced in workshops, and also favorably reduces the tool change times.
In preferred embodiments, the tool magazine carrier is configured to move from the first position into a second position by way of the fifth linear axis in order to remove a tool received at one of the tool spindles at the respective tool change position. Therefore, the tool can be lifted (away from the spindle or towards the spindle) when the tool is changed by moving the tool magazine and/or the tool magazine carrier in a space-saving and time-saving way since in particular no further tool change devices, change grippers or other manipulators are required.
In preferred embodiments, the tool magazine carrier is configured to move from the second position into the first position by way of the fifth linear axis in order to insert a tool at one of the tool spindles at the respective tool change position.
In preferred embodiments, the tool magazine also has a tool magazine chain which is arranged on the tool magazine carrier in such a way that it can preferably be moved circumferentially.
In preferred embodiments, a respective work spindle positioned at the corresponding processing position is configured by way of a received tool to process the workpiece clamped on the workpiece clamping device while the respectively other work spindle is positioned at the respective tool change position for a tool change. This reduces in an extremely advantageous way possible down times resulting from tool changes.
In preferred embodiments, a respective work spindle positioned at the corresponding tool change position (e.g., after a tool change) is configured to be accelerated to processing spindle speeds while the respectively other work spindle processes the workpiece clamped on the workpiece clamping device by way of a received tool. This reduces in an extremely advantageous way possible down times resulting from tool changes and during the acceleration of the spindles to processing speeds after the tool change.
In preferred embodiments, the machine tool has a protective cover device which can be opened and closed automatically and, preferably in a closed state, separates a machine tool processing area including the workpiece clamping device from the tool change positions of the machine tool and, in an open state, renders possible the movement of the work spindles between the processing area and the respective tool change positions.
In preferred embodiments, the first work spindle is configured to receive tool interfaces of a first size and the second work spindle is preferably configured to receive tool interfaces of a second size differing from the first size. The advantage is that the workpiece can be processed in immediate succession (i.e., in particular without possible down times resulting from spindle modifications or spindle changes and/or the use of adapters at the work spindles) by tools of different sizes and/or differently large tool interfaces on the same machine tool.
In further embodiments, the first work spindle and the second work spindle can both be configured to receive tool interfaces of equal size.
In preferred embodiments, the first work spindle can be configured to receive tool interfaces of a first tool interface type, in particular of the hollow shaft cone type, of the Morse taper type or of the steep taper type, and the second work spindle can be configured to receive tool interfaces of a second tool interface type differing from the first tool interface type. The advantage is that the workpiece can be processed in immediate succession (i.e., in particular without possible down times resulting from spindle modifications or spindle changes and/or the use of adapters at the work spindles) by tools mounted on different tool interfaces at the same machine tool.
In further embodiments, the first work spindle and the second work spindle can both be configured to receive tool interfaces of an equal tool interface type, in particular of the hollow shaft cone type, of the Morse taper type or of the steep taper type.
In preferred embodiments, the machine frame forms a processing area and the axis slide assembly is preferably arranged above the processing area on the machine frame.
The workpiece clamping device is preferably held at the axis slide assembly and is preferably configured to clamp the workpiece or a workpiece pallet holding the workpiece in a suspended or laterally suspended fashion, in particular for the overhead processing of the workpiece clamped in suspended fashion or clamped in overhead fashion on the workpiece clamping device. This renders possible an optimum chip fall where the chips can fall directly below the workpiece into a possible chip collecting pan without soiling the workpiece or drives and/or other machine tool components.
In preferred embodiments, the machine tool also comprises a conveying device for conveying workpieces, in particular having a workpiece pallet aligned upwards or laterally, to a clamping position where they are received by the workpiece clamping device from above for the suspended or laterally suspended clamping of one of the workpieces on the workpiece clamping device and/or for conveying one of the workpieces, in particular with an upwardly or laterally aligned workpiece pallet, from an unclamping position after releasing the workpiece from the suspended or laterally suspended clamping by the workpiece clamping device.
In preferred embodiments, the axis slide assembly is also configured to rotatorily move the workpiece clamped on the workpiece clamping device by way of at least one controllable circular axis; to rotatorily move the workpiece clamped on the workpiece clamping device by way of two controllable circular axes about respective rotational axes which are aligned in inclined fashion or perpendicularly to one another; or to rotatorily move the workpiece clamped on the workpiece clamping device by way of three controllable circular axes about respective rotational axes, at least one rotational axis of which is aligned in inclined fashion or perpendicularly to at least one of the other rotational axes.
In preferred embodiments, the axis slide assembly is also configured to linearly move the workpiece clamped on the workpiece clamping device by way of at least three controllable linear axes.
In preferred embodiments, the respective work spindle positioned at the processing position is configured by way of a received tool to process the workpiece clamped on the workpiece clamping device.
According to a further aspect, it is possible to provide a machine tool comprising a machine frame, a workpiece clamping device for the overhead clamping of a workpiece, an axis slide assembly which is arranged on the machine frame and is configured to vertically and linearly move the workpiece clamped in overhead fashion on the workpiece clamping device by way of a vertically movable, controllable first linear axis in a Y-direction and to horizontally and linearly move it by way of a horizontally movable controllable second linear axis in a Z-direction, and a spindle carrier assembly which is arranged on the machine frame and has at least two tool-carrying work spindles which are horizontally and linearly movable in parallel independently from one another.
A first work spindle can preferably be moved in an S1-direction and a second work spindle can be moved in an S2-direction, the S2-direction being preferably inclined or perpendicular to the S1-direction (preferably at an angle of less than or equal to 90 degrees relative to each other, in particular less than or equal to 45 degrees relative to each other) and/or the S1- and S2-directions providing a plane which is preferably aligned perpendicularly to a plane that is provided by the X-direction and Z-direction.
The machine tool according to these aspects can be combined with all of the above described aspects and features of embodiments.
Further aspects and the advantages thereof as well as advantages and more specific possible embodiments of the above described aspects and features are described in the following descriptions and explanations of the appending drawings, said descriptions and explanations being by no means restrictive.
Examples and embodiments of the present disclosure are described in detail below with reference to the enclosed drawings. Equal and similar elements in the drawings can here be designated by equal reference signs but sometimes also by different reference signs.
However, it is pointed out that the present disclosure is by no means limited or confined to the below described embodiments and design features thereof but comprises further embodiment modifications, in particular those included by modifications of the features of the described examples and/or by combination of individual or a plurality of the features of the described examples on the basis of the scope of the independent claims.
The attached illustrations relate to embodiments of the present disclosure and show exemplary illustrations of a machine tool. Only by way of example, this machine tool is a (double spindle) milling machine having two, e.g., parallel operating, tool-carrying work spindles and a numerically controllable machine kinematics with, e.g., three (X-, Y- and Z-axes) or, e.g., five (X-, Y- and Z-axes and including the S1- and S2-axes of the linearly movable work spindles 41 and 42) controllable linear axes for relative translational movements between tool and workpiece, comprising a vertical Y-axis, a horizontal Z-axis and a horizontal X-axis and having, e.g., two or three controllable, circular axes which, e.g., build on one another (e.g., a vertical C-axis and an inclined B-axis and optionally a further vertical A-axis) where, e.g., two or three of the linear axes (Y- and Z-axes or X-, Y- and Z-axes) and the two or three controllable circular axes can move the workpiece and, when the workpiece is processed, the processing position of the operating work spindle can either remain stationary or is movable by the respective S1 and/or S2-axes.
For example, the machine tool 100 according to
In addition, e.g., two further linear axes S1 and S2 provided for spindle movements are provided in such a way that they are aligned in the X-Y plane in an inclined fashion relative to each other. Here, these axes S1 and S2 are particularly usable to move the respective spindle 41 and/or 42 between the processing position in the processing area and the respective tool change position. However, these S1 and S2 axes can be usable in some embodiments to move the relative movement of the tool relative to the workpiece when the workpiece is processed.
In further embodiments, it is possible to omit one or more of the provided linear and/or swivel or rotary axes or one or more additional linear and/or swivel or rotary axes, e.g., also one or more linear and/or swivel or rotary axes in order to further move the tool and/or the spindles.
It is here mentioned that the difference between a rotary axis and a swivel axis is that a rotary axis can be controlled rotatorily in both directions about its rotational axis, a rotation optionally about 360 degree or more or optionally about 720 degrees or more being possible, and that a swivel axis can be controlled rotatorily in both directions about its rotational axis between a first angular position and a second angular position, the angular positions being determined, optionally with an angular distance of 360 degrees or less, e.g., as 90 degrees, 120 degrees, 180 degrees, 270 degrees or 360 degrees. The term circular axis can optionally be used as a generic term for both rotary axes and swivel axes.
Furthermore, the machine tool 100 can comprise a numeric machine control (e.g., NC or CNC control, optionally with one or more NC and PLC control units) and/or a machine control panel (not shown) and can optionally have a machine tool housing and/or a control cabinet (not shown).
Furthermore, the machine tool 100 is made, by way of example, in such a way that the workpiece can be clamped in overhead fashion and renders possible an overhead processing of the workpiece where chips optimally fall downwards and can easily be caught or collected in a chip collecting pan.
With respect to the embodiment according to
The machine tool 100 according to
In the upper part of the carrier portion 14, workpiece change opening 141 is provided, through which workpieces can be moved between the inner processing area and the workpiece input and/or workpiece output positions at the conveying portions 71 and 72 in order to change the workpiece at the workpiece clamping device 2 at the axis slide assembly 3 or 30 (see the below
Here,
The machine frame 1 comprises a first carrier portion 11 (on the right-hand side of the machine tool 100, viewed from the front), a second (rear) carrier portion 12 having a chip discharge opening 123, and a third carrier portion 13 with respective tool change openings 131 and 132 (on the left-hand side of the machine tool 100, viewed from the front).
On the lower front side of the machine frame 1, a fourth carrier portion 14 is provided by way of example, which carries, e.g., a conveying device carrier portion 73 of a subsequently described workpiece conveying device 7, above which the workpiece change opening 141 is formed. In further embodiments, this conveying device carrier portion 73 can be provided as a conveying device carrier slide 73 which is horizontally movable, e.g., in the X-direction.
The first carrier portion 11 and the third carrier portion 13 of the machine frame 1 carry, by way of example, a movable axis slide assembly 300, which is arranged, e.g., above the machine frame 1 and which has, e.g., the Y-, X- and Z-linear axes and also the circular axes A, B and C of the machine kinematics.
The axis slide assembly 3 comprises, e.g., a first axis slide 310 of the horizontal Z-axis and a second axis slide 320 of the vertical Y-axis as well as a swivel head 330 of the B-axis and a rotary element 340 of the C-axis.
In particular, the first axis slide 310 can be movably mounted on the machine frame 1 of the machine tool 100, the first axis slide 310 being provided as a base of the axis slide assembly 3 and a movement of the first axis slide 310 moving the entire axis slide assembly 3, so to speak as a unit.
The first axis slide 310 carries in particular the second axis slide 320, which is vertically movable along the first axis slide 310, and the second axis slide 320 carries the pivoting swivel head 330 of the B-axis, the swivel head 330 in turn carrying the turnable rotary element 340 of the C-axis. Insofar the Z-, Y-, B- and C-axes, e.g., build on one another. In the following, these drive axes of the machine kinematics are specified, e.g., by way of the axis slide assembly 3.
The Z-axis comprises in addition to the first axis slide 310 horizontally movable the Z-direction, e.g., also first axis guides 311, which are arranged on the carrier portions 11 and 13 of the machine frame 1 and on which, e.g., the first axis slide 310 is guided in linearly movable fashion in the Z-direction on the first axis guide elements 312, a rotatably mounted first threaded shaft 313 and a first axis drive 314 for rotatorily driving the first threaded shaft 313.
The first axis guides 311 run, by way of example, in a horizontal direction (Z-direction), which extends, e.g., horizontally from the front side of the machine tool 100 to the rear side of the machine tool 100, and are arranged, e.g., on the machine frame 1 and in particular on the carrier portions 11 and 13. The first threaded shaft 313 and the first axis drive 314 are arranged, e.g., on the first carrier portion 11 of the machine frame 1, and the first threaded shaft 313 extends, e.g., horizontally and parallel to the axis guide 311 extending on the first carrier portion 11 in the Z-direction.
The first axis slide 310 is mounted, e.g., in the Z-direction in horizontal and linear fashion in such a way that it can move by way of the first axis guide elements 312, which are arranged, by way of example, on the bottom side of the first axis slide 310, on the first axis guides 311 and comprises, e.g., a threaded nut 315, which is placed or arranged on the first threaded shaft 313 (see, e.g.,
The Y-axis comprises in addition to the second axis slide 320, e.g., further second axis guides 321, on which the second axis slide 320 is guided, by way of example, vertically in the Y-direction, a rotatably mounted threaded shaft 323 and a second axis drive 324 for rotatorily driving the second threaded shaft 323.
The second axis guides 321 run, e.g., in a vertical direction (Y-direction), which extends, e.g., perpendicularly to the Z-direction of the Z-axis and perpendicularly to the below described X-direction of the X-axes, and are arranged, e.g., on the first axis slide 310 of the Z-axis. The second threaded shaft 323 and the second axis drive 324 are arranged, e.g., on the second axis slide 320 and the second threaded shaft 323 extends, by way of example, vertically and parallel to (and between) the axis guides 321 running on the second axis slide 320 in the Y-direction.
The second axis slide 320 is mounted by way of second axis guide elements, which are arranged, by way of example, on the front side of the first axis slide 310, e.g., vertically in the Y-direction in a linearly movable fashion via the second axis guides 321 on the second axis slide 320.
The Y-axis comprises, by way of example, a threaded nut (not shown) held on the first axis slide 310 and placed or arranged on the second threaded shaft 323, such that a linear movement of the second axis slide 320 towards the second axis guides 321 along the first axis slide 310 can be driven by way of the coupling via the second threaded shaft 323 by the second drive 324.
On the bottom side of the second axis slide 320, e.g., a swivel head 330 is held which is mounted in turnable or pivoting fashion on the second axis slide 320 by way of a rotational axis of the B-axis which is aligned in inclined fashion in relation to the vertical Y-axis.
By way of example, the rotational axis B of the B-axis is inclined by 45 degrees in relation to the plane of the X- and Z-directions and is arranged, e.g., in the plane of the Y- and Z-directions. The drive or drives and possible gear transmissions and bearings of the swivel head 330 are not shown in
On the bottom side of the swivel head 330, e.g., a rotary element 340 of the rotary axis (C-axis) is held which is mounted on the swivel head 330 in rotary and/or pivoting fashion, by way of a rotational axis of the C-axis which is aligned or can be aligned in parallel to the vertical Y-axis (see, e.g.,
It should here be noted that in this embodiment the rotational axis C of the C-axis (rotary axis) co-swivels when the swivel head 330 is pivoted and thus is not fixed in stationary fashion in space but rather orients itself in accordance with the angular position of the swivel head 330. For example, it is possible to move the rotational axis C of the C-axis (rotary axis) from the position shown in
The drive or drives and possible gear transmissions and bearings of the rotary element 340 are not shown in
For example, a workpiece clamping device 2 (e.g., having a workpiece pallet holder) is arranged on the lower side of the rotary element 340. The workpiece clamping device 2 is configured, by way of example, to clamp a workpiece pallet in order to clamp a workpiece WS on the workpiece pallet holder of the workpiece clamping device 2, e.g., by an automatic gripping mechanism and/or also by electro-magnetic or inductive clamping mechanisms.
Other than the axis slide assembly 3 according to the above embodiment in
The axis slide assembly 300 comprises, e.g., a first axis slide 310 of the horizontal Z-axis (in analogy to the axis slide assembly 3), a second axis slide 350 of the horizontal X-axis and a third axis slide 320 of the vertical Y-axis (in analogy to the axis slide assembly 3) and also a swivel head 330 of the B-axis (in analogy to the axis slide assembly 3) and a rotary element 340 of the C-axis (in analogy to the axis slide assembly 3) and a further swivel head 360 of an A-axis with vertical rotational axis A.
In particular, the first axis slide 310 (in analogy to the axis slide assembly 3) can be mounted on the machine frame of the machine tool 100 in such a way that it is movable in the horizontal Z-direction, wherein the first axis slide 310 is provided as a basis of the axis slide assembly 300 and a movement of the first axis slide 310 moves the entire axis slide assembly 300, so to speak as a unit.
The first axis slide 310 carries in particular the second axis slide 320 which is horizontally movable in the X-direction along the first axis slide 310, and the second axis slide 310 carries the third axis slide 320, which is vertically movable in the Y-direction on the second axis slide 310 (in analogy to the second axis slide 320 of the axis slide assembly 3) and the third axis slide 320 carries the pivotable swivel head 360 of the A-axis and the swivel head 360 carries the swivel head 330 of the B-axis, wherein the swivel head 330 carries in turn the turnable rotary element 340 of the C-axis (in analogy to the axis slide assembly 3). In this respect, the Z-, X-, Y-, A-, B- and C-axes, e.g., build on one another.
For example, a swivel head 360 is held on the bottom side of the third axis slide 320 and is mounted in rotatorily or pivotable fashion on the third axis slide 320 by way of a vertical rotational axis A of the A-axis. The drive or drives and possible gear transmissions and bearings of the swivel head 360 are not shown but can be arranged, e.g., in the interior of the second axis slide 320 and/or in the interior of the swivel head 360.
For example, the swivel head 330 is held on the bottom side of the swivel head 360 and is mounted rotatorily or pivotably on the swivel head 360 by the rotational axis B of the B-axis which is aligned in inclined fashion in relation to the rotational axis A or to the Y-direction of the Y-axis.
For example, the rotational axis B of the B-axis is inclined in analogy to the axis slide assembly 3 at an angle of 45 degree in relation to the plane of the X-direction and Z-direction and is arranged, e.g., in the plane of the X-direction and Z-direction. The drive or drives and possible gear transmissions and bearings of the swivel head 330 are not shown but can be arranged, e.g., in the interior of the swivel head 330 and/or in the interior of the swivel head 360.
It should here be pointed out that in this embodiment the rotational axis B of the B-axis (swivel axis) co-pivots when the swivel head 360 is pivoted and thus is not fixed in space but is rather aligned depending on the angular position of the swivel head 360. This swivel head 360 can be used to keep the workpiece WS either aligned towards the spindles (with rotational axis B aligned towards the spindles) or to pivot it towards the conveying device 7 (with rotational axis B aligned to the conveying device 7), e.g., for a workpiece change.
A rotary element 340 of the rotary axis (C-axis) is held on the bottom side of the swivel head 330 (in analogy to the axis slide assembly 3), which is rotatorily or pivotably mounted on the swivel head 330, by way of a rotational axis of the C-axis which is aligned or can be aligned parallel to the vertical Y-axis.
It should here be noted that in this embodiment the rotational C of the C-axis (rotary axis) co-pivots when the swivel head 330 is pivoted and therefore is not fixed in space but is rather aligned depending on the angular position of the swivel head 330.
The drive or drives and possible gear transmissions and bearings of the rotary element 340 are not shown in
A workpiece clamping device 2 (e.g., with a workpiece pallet holder) is arranged on the lower side of the rotary element 340. The workpiece clamping device 2 is, e.g., configured to clamp a workpiece pallet in order to clamp a workpiece WS on the workpiece pallet holder of the workpiece clamping device 2, e.g., by an automatic gripping mechanism and/or also by electromagnetic or inductive clamping mechanisms.
Here, the machine tool 100 having an axis slide assembly 300 or 3 of the embodiment according to
The suspended overhead processing of a workpiece WS results in advantageous fashion in an optimum chip falling behavior when the workpiece WS is machined since the chips can fall down without impediment where, e.g., a simply formed (e.g., funnel-shaped, pan-shaped or box-shaped) chip collecting pan 6 is provided in order to collect the chips. It is advantageous that no drive or processing components which might be soiled by chip fall have to be arranged below the workpiece WS clamped in suspended fashion. The result is an advantageously unimpeded chip fall downwards optionally in the entire processing area of the machine tool; see in particular the sectional views according to
Here, in particular no complex and space-consuming, machine integrated chip conveying mechanisms has to be provided but it is advantageously fully sufficient, space-saving and a simple cost-effective design to use a simple chip conveyor (optionally according to a conventional design) which can easily be inserted together with the conveying portion directly into a chip discharge opening 123 in the rear carrier portion 12 of the machine frame 1, in particular without having to provide any further complex, costly, machine integrated chip conveying device.
As already described above, the machine frame 1 comprises, e.g., on the lateral side first and third carrier portions 11 and 13, which, e.g., carry the above described axis slide assembly 3 or 300 and a rear carrier portion 12 in which, e.g., the above described chip discharge opening 123 is formed.
For example, a machining area of the machine tool is formed between the carrier portions 11, 12 and 13, in which a workpiece WS clamped on the above described workpiece clamping device 2 can be processed. The above described chip collecting pan 6 is arranged, by way of example, on the bottom side of the machining area between the carrier portions 11, 12 and 13.
Furthermore, the machine tool 100 according to the embodiment of
The conveying device 7 comprises, e.g., an input conveying portion 71 for the optionally automatic supply of a workpiece to be processed to the processing area of the machine tool 100 through the workpiece change opening 141 and, e.g., an output conveying portion 72 for the optionally automatic discharge or removal of a processed workpiece through the workpiece change opening 141 and out of the processing area of the machine tool 100.
The input conveying portion 71 of the conveying device 7 can have, e.g., a workpiece clamping position (clamping position) where a workpiece WS to be processed can be received and clamped by the workpiece clamping device 2 of the axis slide assembly 3, e.g., after the workpiece clamping device 2 placed and/or could place a previously clamped and already processed workpiece WS at a workpiece unclamping or output position (unclamping position), for the, e.g., optionally automatic removal by the output conveying portion 72 of the conveying device 7, said output conveying portion including the workpiece unclam ping position and/or output position.
The conveying device 7 can preferably comprise one or more further conveying portions upstream of the input and output conveying portions 71 and 72 of the conveying device 7, e.g., to convey workpieces to the input conveying portion 71 of the conveying device 7 and/or to remove workpieces from the output conveying portion 72 of the conveying device 7.
In the embodiment according to
In other embodiments, the conveying device carrier slide 73 can also be provided as a further portion or slide carrier of the machine frame 1, or can be attached thereto, which is movable in the X-direction. Therefore, the machine frame 1 has, e.g., in addition to the carrier portions 11 to 13 a conveying device carrier portion 73 which is movable in the X-direction.
Furthermore, the machine tool 100 according to
According to embodiments, the work spindles 41 and 42 can here be configured to receive respectively equal or equivalent tool interfaces. In further embodiments, it is, however, advantageous for the work spindles to be respectively configured in such a way that they can receive respectively different tool interfaces, e.g., of a different type and/or a different size. Thus, processing with differently large or different workpiece types or tool interface types is possible in quick succession and without down times.
The work spindles 41 and 42 are respectively held and mounted in rotatorily drivable fashion in the spindle housings 411 and 421 and the spindle housings 411 and 421 are respectively held at respective spindle carrier slides 412 and 422.
The above (first) work spindle 41 with the spindle housing 411 can be moved by way of the spindle carrier slide 412 in the S1-direction (S1-axis). For this purpose, first spindle carrier guiding elements are arranged, e.g., on the rear side of the spindle carrier slide 412, where the spindle carrier slide 412 is mounted in linearly movable fashion on spindle carrier guides 414 aligned horizontally in the S1-direction. The spindle carrier guides 414 are aligned, e.g., in the S1-direction and are arranged, e.g., on the rear side of the carrier portion 12 of the machine frame 1 of the machine tool 100 (see, e.g.,
For example, a first spindle carrier threaded shaft is arranged between the first spindle carrier guides 414 of the S1-axis and parallel thereto and is driven via a spindle carrier drive of the S1-axis, which is arranged, e.g., on the carrier portion 11 of the machine frame 1 of the machine tool 100.
The S1-axis comprises, by way of example, a threaded nut held on the first spindle carrier slide 412 and placed or arranged on the first spindle carrier threaded shaft. As a result, a linear movement of the first spindle carrier slide 412 in the direction of the first spindle carrier guides 414 can be driven in the S1-direction by way of the coupling via the first spindle carrier threaded shaft by the first spindle carrier drive.
Here, the upper/first work spindle 41 can be moved by way of the S1-axis in the S1-direction and can be moved in particular for a tool change on the work spindle 41 from a processing position in the processing area of the machine tool 100 to a tool change position at the tool magazine 10 (see, e.g.,
The (second) work spindle 42 with the spindle housing 421 can be moved in the S2-direction by way of the spindle carrier slide 422 (S2-axis). For this purpose, second spindle carrier guiding elements are arranged, by way of example, on the rear side of the spindle carrier slide 422, where the spindle carrier slide 422 is mounted in linearly movable fashion on spindle carrier guides 424 which are aligned in the S2-direction. The spindle carrier guides 424 are aligned, e.g., in the S2-direction and, e.g., on the rear side of the carrier portion 12 of the machine frame 1 of the machine tool 100 (see, e.g.,
For example, a second spindle carrier threaded shaft is arranged between the second spindle carrier guides 424 of the S2-axis and parallel thereto and is driven via a spindle carrier drive of the S2-axis, said drive being arranged, e.g., on the carrier portion 11 of the machine frame 1 of the machine tool 100.
The S2-axis comprises, by way of example, a threaded nut held on the second spindle carrier slide 422 and placed or arranged on the second spindle carrier threaded shaft, such that a linear movement of the second spindle carrier slide 422 can be driven in the direction of the second spindle carrier guides 424 in the S2-direction by way of the coupling via the second spindle carrier threaded guide by the second spindle carrier drive.
Here, the second work spindle 42 is movable in the S2-direction by way of the S2-axis and can be moved in particular for a tool change on the work spindle 42 from a processing position in the processing area of the machine tool 100 (see, e.g.,
Furthermore, the machine tool 100 comprises, by way of example, the tool magazine 10 arranged on the carrier portion 13 of the machine frame 1. The tool magazine 10 is arranged, e.g., on the outer side of the third carrier portion 13 of the machine frame 1 and is held at or attached to, e.g., the third carrier portion 13.
For the tool change on the machine tool there are therefore exemplarily provided a tool magazine 10 and a tool change opening 131 formed in the third carrier portion 13 of the machine frame 1 for a tool change on the work spindle 41 and a tool change opening 132 for a tool change on the work spindle 42.
In the embodiments, the S1- and S2-directions of the S1- and S2-axes are aligned in a plane for the respective movement of the work spindles 41 and 42 from the commonly usable processing position arranged in the processing area to the respective tool change positions of the work spindles 41 and 42, said plane being provided, e.g., perpendicularly to the Z-direction of the Z-axis. The S1- and S2- directions of the S1- and S2-axes are aligned with respect to each other, e.g., at an acute angle or in an, e.g., “lying” V-form (of a V turned by about 90 degrees), the angle between the S1- and S2-directions being preferably less than or equal to 45 degrees.
In order to guide the spindle movement, the rear carrier portion 12 has, e.g., a V-shaped spindle guide opening 120 having an upper guide opening portion 122 for the work spindle 42, which extends in the S2-direction from the processing position to the upper tool change position at the tool magazine 10 and having a lower guide opening portion 121 for the work spindle 41, which extends in the S1-direction from the processing position to the lower tool change position at the tool magazine 10, which are, e.g., reinforced by a V-shaped sheet 430 (see V-sheet 430 in
For example, the tool magazine 10 is made as a chain magazine and comprises a tool magazine carrier 101 and a movable, tool-carrying tool magazine chain 102 which is circumferentially arranged on the tool magazine carrier 101, wherein the tool magazine carrier 101 is mounted or can be mounted, e.g., on the carrier portion 13 of the machine frame 1. In further embodiments, the tool magazine carrier 101 can also be held by a separate column or column frame which can optionally be installed separately from the machine frame 1 and independently next to or behind the machine tool.
The tool magazine 10 is made, e.g., as a chain magazine and comprises the tool magazine carrier 101 and the tool magazine chain 102, which is held on the outer circumference of the tool magazine carrier 101 and which can be moved by way of a magazine chain drive gear 104 driven by a magazine chain drive. A plurality of tools WZ or tool interfaces (e.g., steep taper tool interfaces, hollow shaft cone tool interfaces and/or Morse taper tool interfaces) can be held on the magazine chain 102.
For example, the tool magazine 10 is in particular configured to circumferentially hold, mount or have available a plurality of tools and/or tool-holding tool interfaces (e.g., steep taper tool interfaces, hollow shaft cone tool interfaces and/or Morse taper tool interfaces), in particular preferably with an orientation of the tool axes that is radial or perpendicular to the magazine chain 102. For this purpose, the tool magazine 10 can comprise circumferentially a plurality of tool receptacles or tool holding elements for receiving or holding tools and/or tool interfaces which are all preferably arranged on links of the magazine chain 102.
It is pointed out that the present disclosure is by no means limited to machine tools with integrated tool magazine and that, in addition, the present disclosure is by no means limited to a certain design of a tool magazine, such as the chain magazine merely shown, by way of example, in
In
Here,
At the tool change position of the first work spindle 41, the tool magazine carrier 101 has, e.g., a first change portion where the work spindle 41 can move by way of the S1-axis in the S1-direction on the tool magazine carrier 101 behind a chain link 102a of the tool magazine chain 102, which is positioned at a change position at the change portion, in order to receive the tool WZ held therein.
In order to insert or remove the tool WZ into or from the work spindle 41, the tool magazine carrier 101 is movable, e.g., as a whole by way of
Z2-axis in the Z-direction (i.e., in particular parallel to the spindle axis of the work spindle 41) (see, e.g.,
In analogy to the work spindle 42, the tool magazine carrier 101 has, by way of example, a second change portion on the tool change position of the second work spindle 42, on which the work spindle 42 can move by way of the X2-axis in the S2-direction along the tool magazine carrier 101 behind a chain link of the tool magazine chain 102, which is positioned at a change position at the change portion in order to receive the tool WZ held therein.
In order to insert or remove the tool WS into or from the work spindle 42, the tool magazine carrier 101 can, in turn, be moved by way of the above described Z2-axis in the Z-direction (i.e., in particular parallel to the spindle axis of the work spindle 42).
The advantage is that tools can be directly introduced and replaced by way of the work spindles 41 and 42 at the tool magazine 10 and in particular no further tool change manipulators are required. As a result, the machine tool can be provided in an even more compact way.
In analogy to the movement of the above described linear axis slides 310 and 320 of the Y-, X- and Z-axes and the rotation of the circular axes A, B and C of the axis slide assembly 3, it is possible to control the movement of the work spindles in the XS1- and/or S2-direction (S1-axis or S2-axis), e.g., via a numeric control device (CNC control unit and/or PLC control unit, optionally via an NC program or a manual input at a control panel of the numeric control by an operator). The movement of the work spindles 41 and 42 in the S1 or S2-direction can also be controlled, e.g., via a numeric control device (CNC control unit and/or PLC control unit, optionally via an NC program or a manual input at a control panel of the numeric control by an operator). In analogy thereto this also applies to the movement of the tool magazine carrier 101 in the Z-direction and/or the movement of the tool magazine chain 102.
A major advantage of the machine tool 100 according to the embodiment of
As soon as the workpiece WS clamped on the workpiece clamping device 2 was processed by way of the tool received at the work spindle 42 or shall be processed by way of the tool introduced at the work spindle 41, the work spindle 41 can, e.g., be moved with the tool to be used by a simple and fast movement of the spindle carrier slide 412 in the S2-direction from the tool change position to the processing position. As a result, the workpiece WS can be further processed virtually without any tool change time.
At the same time, the work spindle 42 can be moved in the same step to the tool change position, as a result of which a tool change at the work spindle 42 is possible without having to noticeably interrupt the processing of the workpiece.
After the tool change, the work spindle 42 can be accelerated again to the required processing spindle speeds (e.g., from 15,000 to 20,000 min−1), still while the workpiece can be processed by way of the tool received at the work spindle 41. Therefore, downtimes can be saved or approximately be avoided advantageously on account of the tool change time and on account of the subsequent acceleration period.
As soon as the workpiece WS clamped on the workpiece clamping device 2 was processed by the tool received on the work spindle 41 or shall be processed by the tool introduced at the work spindle 42, the work spindle 42 can be moved, e.g., by the tool to be used by simply and quickly moving the spindle carrier slide 422 in the S2-direction from the tool change position to the processing position. As a result, the processing of the workpiece WS can be further processed virtually without any tool change time.
At the same time, the work spindle 41 can be moved again in the same step to the tool change position, as a result of which a new tool change is possible on the work spindle 41 without having to noticeably interrupt the processing of the workpiece. Therefore, the processing of the workpiece WS can again be continued virtually without any tool change time.
In addition, the work spindle 41 can again be accelerated, after the tool change, to the required processing spindle speeds (e.g., from 15,000 to 20,000 min−1), still while the workpiece can be processed by way of the tool received at the work spindle 42. Thus, down times resulting from the tool change time and from the subsequent acceleration time can advantageously be saved or roughly be avoided.
This results in a highly efficient processing time for the processing of the workpiece WS, even if many work steps requiring a large number of tool changes optionally in short succession should be necessary, virtually without any down times of the machine tool, as usually occur in tool changes on machine tools (including the acceleration time of the spindles to the processing speeds) and in addition with a highly advantageous compact design of the machine tool.
For example, the machine tool according to the embodiment of
In particular, a half-open protective cover apparatus with a pulled-down or open (lower) protective cover portion renders possible the movement of the lower work spindle 41 between the tool change position at the tool magazine 10 and the processing area of the machine tool 100 and with a pulled-up or open (upper) protective cover portion it renders possible the movement of the upper work spindle 42 between the tool change position at the tool magazine 10 and the processing area of the machine tool 100.
In the closed state, the protective cover mechanism here preferably separates in advantageous fashion, e.g., the respective work spindle positioned at the tool change position on the tool magazine 10 completely from the processing area of the machine tool 100.
The protective cover mechanism is preferably arranged or mounted on or in the tool change openings 131 and 132 formed in the carrier portion 13 of the machine frame 1, preferably in such a way that in the closed state the protective cover mechanism closes the tool change openings 131 and/or 132 formed in the carrier portion 13 of the machine frame 1 towards the processing area, wherein the work spindle positioned at the tool change position is preferably arranged on the side of the closed cover mechanism or a protective cover portion of the closed protective cover mechanism, said side facing away from the processing area, and the work spindle positioned at the processing position or work position is arranged on the side of the closed protective cover mechanism or a protective cover portion of the closed protective cover mechanism, said side facing the processing area.
The first and second protective cover portions are preferably configured to close the protective cover apparatus by moving them along the tool change opening 132 or 131 upwards and/or downwards or alternatively folding them towards the processing area.
In the above described embodiments of the present disclosure, the machine tool 100 is made as a double spindle milling machine having two work spindles 41 and 42. However, the present disclosure is by no means limited to such a double spindle system. It is possible to provide more than two spindles preferably on top of one another in further embodiments.
A further advantage can readily be provided when the spindles 41 and 42 are formed with spindle cartridges introduced from the rear side into the spindle housings 411 and 421, which can be exchanged with other spindle cartridges for the purpose of maintenance work or modification or upgrades.
Examples and/or embodiments of the present disclosure and the advantages thereof are specified above with reference to the enclosed drawings. It is again pointed out that the present disclosure is by no means limited or confined to the above described embodiments and the design features thereof but also comprises modifications of the embodiments, in particular those comprised by modifications of the features of the described examples and/or by combination of individual or several of the features of the described examples on the basis of the scope of the independent claims.
In summary, a machine tool concept is proposed by way of which it is advantageously possible to create in an advantageous, exceptional and novel way an efficient machine tool which runs with high precision, is cost-effective, extremely compact and has optimally minimized down times, in particular since in each case at least one (or more) of the spindles can process a workpiece at a respective work position while a tool change can be carried out at a respective tool change position at least at another spindle (or at several other spindles) without interrupting the processing of the workpiece or workpieces for the tool change.
Changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled.
Number | Date | Country | Kind |
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10 2016 201 018.2 | Jan 2016 | DE | national |