The invention is based on a machine tool monitoring device according to the precharacterizing clause of claim 1.
A machine tool monitoring device having a recognition unit for recognition of material is known.
The invention is based on a machine tool monitoring device having a recognition unit which is provided in order to recognize the presence of at least one type of material in at least one predetermined machine tool area, in particular a machine tool working area, by means of the spectral evaluation of radiation.
It is proposed that the recognition unit have a sensor unit having at least one sensitivity range for radiation detection in a wavelength range which is arranged in the electromagnetic range, in particular at least partially in the infrared spectrum.
This makes it possible to achieve reliable and rapid recognition of a situation in which a machine tool is being used, in a cost-effective manner.
The expression “machine tool working area” is intended to mean, in particular, an area of a machine tool in the immediate vicinity of a tool. The expression an area in the “immediate” vicinity of the tool is intended to mean, in particular, an area in which each point in the area is at a very short distance from the tool, which is a maximum of 10 cm, preferably a maximum of 5 cm, and particularly preferably a maximum of 2 cm.
In this context, “radiation” means, in particular, electromagnetic radiation. A “spectrum” of radiation detected by the sensor unit is intended to mean, in particular, a distribution of a radiation characteristic variable, in particular of the intensity of the radiation, as a function of the wavelength, the frequency and/or the time. Furthermore, “spectral evaluation” of radiation is intended to mean, in particular, signal evaluation in which an evaluation result is obtained by detection of a characteristic of a spectrum of the radiation. In order to achieve rapid evaluation, a characteristic of the spectrum corresponds, in particular, to a signal intensity integrated over a wavelength range.
In order to achieve an evaluation signal with high signal intensity, the recognition unit has a transmitting unit which is provided in order to transmit radiation having at least one radiation component in the wavelength range.
In order to achieve a high degree of safety for use of a machine tool, the recognition unit furthermore has an evaluation means which is designed such that it can detect the presence of at least one type of material in at least one predetermined machine tool area on the basis of the radiation detected by the sensor unit. The at least one type of material is, in particular, human tissue. However, other types of material can, of course, also be detected, for example materials to be machined and/or processed with the aid of the machine tool, the tools of other objects, in particular glove materials, or the like, when this is desired. Furthermore, it is also possible to distinguish between different types of material.
The evaluation means is operatively connected to the transmitting unit. In other words, the evaluation means can detect the presence of at least one type of material in at least one predetermined machine tool area both on the basis of the radiation transmitted by the transmitting unit and on the basis of the radiation detected by the sensor unit. Furthermore, it is advantageously possible to compensate for ambient light by linking the transmitting unit and the receiving unit and by means of time modulation (pulsing) of the transmitted signal and filtering of this time modulation from the received signal.
One preferred embodiment of the invention proposes that the recognition unit is designed for presence recognition by means of the evaluation of a reflection spectrum of radiation which is reflected by an examination object, therefore making it possible to achieve effective recognition, based on contrast detection, of the type of material of the examination object. As has already been mentioned, the examination object may be human tissue, for example a hand, objects which are intended to be machined and/or processed with the aid of the machine tool, other objects, such as gloves worn by an operator, or the like.
Particularly reliable recognition can be achieved if the wavelength range is a near-medium infrared range. This makes it possible to provide a sensitivity range which is specifically matched to the detection and the evaluation of a reflection spectrum. In this context, a “near-medium infrared range” is intended to mean, in particular, a wavelength interval in the infrared spectrum which is arranged below the wavelength 15 μm. Furthermore, high contrast can be achieved between human tissue and a material if the sensitivity range for detection of radiation is provided in a wavelength interval of the infrared spectrum below the wavelength 8 μm. In particular, it is advantageous for the wavelength range to be a near infrared range. In this context, a “near infrared range” is intended to mean, in particular, a wavelength interval in the infrared spectrum which is arranged below the wavelength 1.5 μm, in particular such as a wavelength interval in the IR-A range. The wavelength range can, furthermore, be arranged partially in the visible and/or in the ultra-violet range of the electromagnetic spectrum.
One preferred embodiment of the invention proposes that the wavelength range be a narrow band. In this context, a “narrowband wavelength range” is intended to mean, in particular, a wavelength range which has a maximum bandwidth of 100 nm, advantageously a maximum of 50 nm, preferably a maximum of 20 nm, and particularly preferably a maximum of 10 nm, in which it has been possible to achieve very good results even with a bandwidth of 50 nm. This advantageously means there is no need for filtering of detected radiation, involving a complex design.
A further embodiment of the invention proposes that the transmitting unit be provided to transmit radiation in the wavelength range and in at least one further wavelength range. This makes it possible to produce radiation specifically in desired wavelength ranges, in which case there is no need for complex filtering for detection of the radiation by the sensor unit. Furthermore, a high signal-to-noise ratio can be achieved. This can be achieved particularly easily if the transmitting unit has at least two, and in particular three sensor modules for transmission of radiation in each case in a different wavelength range, and which are operated during operation of the transmitting unit. For example, the transmission can take place successively. “Successive” transmission in two wavelength ranges is intended, in particular, to mean that the transmission in the first wavelength range and the transmission in the second wavelength range very largely do not overlap. In this case, an overlap duration, during which radiation is transmitted simultaneously in both wavelength ranges, is intended to be less than 10%, advantageously less than 5%, and preferably less than 1%, of the shortest transmission duration in one wavelength range. It is particularly advantageous for the transmission processes not to overlap, in which case the transmitting unit emits pulses which are separate from one another. Alternatively, the transmitting unit may, however, also have one or more transmitting diodes, in which case each transmitting diode is designed such that it can transmit radiation in at least two mutually different wavelength ranges.
It is also proposed that the machine tool operating device have an optics unit which is provided to define at least one reaction area of the recognition unit. In particular, a “reaction area” of the recognition unit is intended to mean a spatial area which is associated with a process which can be carried out by the recognition unit and is triggered when a body of the at least one type of material is present in this spatial area. The reaction area preferably corresponds at least to a subarea of the machine tool working area, for example a material coating area, a material removal area, or some other area which results in a potential hazard to the user. Alternatively or additionally, a reaction area can be provided which differs from the machine tool working area. For example, a reaction area such as this can also be used to provide a warning function of the machine tool monitoring device. The optics unit may correspond to an optical system connected in the beam path of the sensor unit. Furthermore, the optics unit may, as an alternative, correspond to an optical system positioned in the beam path of the transmission unit. The optics unit allows the machine tool to be used safely and more conveniently, since a reaction of the recognition unit can be restricted to a limited area.
The operating convenience can furthermore advantageously be improved by the machine tool monitoring device having a marking unit which marks the at least one predetermined machine tool area or the at least one reaction area. Such marking can be provided, for example, by projection of laser light around the area to be marked. Alternatively, the marking can also be performed by the transmitting unit emitting a radiation component in the visible range in the direction of the area to be marked. Other marking methods are, of course, also feasible.
Advantageously, the sensor unit has at least one further sensitivity range, which is provided for radiation detection in a further wavelength range, thus making it possible to achieve even better certainty in the recognition of the type of material. The wavelength ranges may overlap. However, it is advantageous for the wavelength ranges to be separate from one another. Particularly accurate recognition can be achieved if the sensor unit has at least three sensitivity ranges, which are each provided for radiation detection in a different wavelength range.
In this context, it is proposed that the evaluation means be designed such that it can recognize the presence of the at least one type of material on the basis of a ratio of at least two radiation characteristic variables, which are each associated with one radiation component in a different wavelength range. This advantageously allows rapid recognition to be achieved. In particular, there is no need to consider reference radiation. A “radiation characteristic variable” is intended to mean, in particular, a characteristic variable which is detected on the basis of radiation that is incident on the sensor unit. In particular, this characteristic variable may be an electric characteristic variable.
Advantageously, a decision unit is provided, which is designed such that it operates at least one actuating unit on the basis of a detected presence or absence of the at least one type of material. By way of example, the actuator unit may be a tool drive which is switched on or off on the basis of the presence or absence of the at least one type of material in the monitored area. The actuator unit may also be a protection system which protects the operator against contact with a tool, for example a protection system which moves a tool out of a danger area, or a protection system which produces a warning signal in order to make the operator aware of an incipient danger. By way of example, the signal which is produced may be a visual, audible or some other warning signal.
The machine tool monitoring device advantageously has an activation and/or deactivation unit, with the aid of which the machine tool monitoring device can be switched on and/or off by a user. This activation and/or deactivation unit is advantageously designed such that the extent to which the machine tool monitoring device can be activated and/or deactivated by an operator with the aid of this unit is dependent on an authorization level of the user. Such operation of the activation and/or deactivation unit as a function of an authorization level provides the capability to allocate different rights to users with different qualifications. For example, a craftsman may be authorized to completely deactivate the machine tool monitoring device, while an inexperienced trainee may be allocated no deactivation rights. Furthermore, for example, it is feasible to be able to increase or decrease the size of the reaction area as a function of the authorization level of the user. The authorization level of the user can be stored in a portable medium, for example a smartcard, a transponder or the like, in which case the memory medium is read in an appropriate device in order to check the authorization level, and the authorization level is checked. Operating options for the machine tool monitoring device can then be permitted or inhibited by the activation and/or deactivation unit, depending on the detected authorization level.
Furthermore, the present invention relates to a machine tool, in particular a cutting machine tool, such as a circular saw, a drilling machine or the like, having a machine tool monitoring device of the type defined above.
Finally, the present invention relates to an object for use for handling of a machine tool, in which case this object is manipulated such that its material can be detected more easily by the machine tool monitoring device. For example, the surface of the object can be coated with a material which can be detected easily by the machine tool monitoring device. The object is preferably a working glove, which is worn by a user while operating the machine tool.
Further advantages of the present invention will become evident from the following description of the drawing. The drawing illustrates exemplary embodiments of the invention. The drawing, the description and the claims contain numerous features in combination. A person skilled in the art will also expediently consider the features individually, and combine them to make worthwhile further combinations.
In the figures:
In order to improve the operator safety, the machine tool 10 is provided with a machine tool monitoring device 30. The machine tool monitoring device 30 has a recognition unit 32 which is provided to recognize the presence of human tissue in a machine tool working area 34 of the machine tool 10. The machine tool working area 34 is shown from above in
The principle of operation of the recognition unit will be described with reference to
The sensor means 52 in each case have a sensitivity range 54 which is intended for radiation detection in each case in a different wavelength range WI1=[λ1,λ2], WL2=[λ3,λ4], WL3=[λ5,λ6], and WL4=[λ7,λ8]. This is illustrated schematically in
The wavelength ranges WL2, WL3, WL4 are arranged in the infrared spectrum. In particular, these wavelength ranges WL2, WL3, WL4 are each in a region of the near infrared spectrum IR-A with the limit values [700 nm, 1500 nm]. The wavelength range WL1 is arranged at least partially in the visible range of the electromagnetic spectrum. Alternatively or additionally, wavelength ranges can be chosen in the infrared ranges IR-B (1.5-3 μm) and IR-C (3-15 μm). Together with the transmitting means 50, the transmitting unit 42 produces radiation which comprises the wavelength ranges WLi as shown in
The principle of recognizing the presence of human tissue in the reaction area 36 of the recognition unit 32 will be explained with reference to
As can be seen from
The recognition unit 32 described here is an analog recognition unit, in which the reflected radiation SR is detected and evaluated exclusively in an analog form. In this case, particularly effective recognition can be achieved on the basis of short detection and evaluation times. It is likewise feasible to use analog and digital signal processing means in a combined form, or to use digital signal processing means exclusively.
The transmitting means 50 transmits radiation with a radiation intensity which is constant over time. In one alternative embodiment variant, the recognition unit 32 has an alternative transmitting unit 64, which transmits radiation with a variable intensity into the reaction area 36. This is illustrated in
It should be evident that the machine tool monitoring devices of the type described here can be used to monitor widely different machine tools, in the case of which a user can/must/should intervene occasionally or regularly in the working process of the machine tool. Furthermore, the machine tool area which can be monitored with the aid of a machine tool monitoring device according to the invention is not restricted to a machine tool working area in the vicinity of the tool. In fact, all machine tool areas can be monitored which can cause a potential hazard to the user.
Finally, it should be evident that the present invention is not restricted to the embodiments described above. In fact, variations and changes are possible without departing from the scope of protection of the present invention, as defined by the attached claims.
Number | Date | Country | Kind |
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102008002503.8 | Jun 2008 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2008/067124 | 12/9/2008 | WO | 00 | 12/17/2010 |