The disclosure of Japanese Patent Application No. 2014-103377 filed on May 19, 2014 including the specification, drawings and abstract is incorporated herein by reference in its entirety.
1. Field of the Invention
The invention relates to a machine tool with a swiveling table.
2. Description of Related Art
Machine tools described in Japanese Patent Application Publication No. H11-77493 (JP H11-77493A) and Japanese Patent Application Publication No. H7-195266 (H7-195266 A) include a swiveling table that swivels while it slides on an upper surface of a base in order to perform taper machining in which a tapered portion is formed on a workpiece or taper correction. An actuator provided at a longitudinal first end of the swiveling table moves the position of the first end of the swiveling table with respect to the base to adjust the swiveling angle of the swiveling table with respect to the base.
However, because of a large length from the vicinity of the swiveling center of the swiveling table, which is elongate, to the driving position of the actuator, the swiveling table is deflected in a deformed manner. Thus, it is desired to reduce the amount of deflection of the swiveling table.
It is an object of the present invention to provide a machine tool with a swiveling table that reduces the amount of deflection of the swiveling table.
According to an aspect of the present invention, a machine tool with a swiveling table includes:
a base;
a swiveling table that is shaped to have a length larger than a width and that swivels while sliding on an upper surface of the base; and
an actuator attached to a first end of longitudinal ends of the swiveling table to move a position of the first end of the swiveling table with respect to the base, thereby adjusting a swiveling angle of the swiveling table with respect to the base. In the machine tool,
rigidity of the swiveling table against a bending force that bends the swiveling table in a deformed manner in a swiveling plane is set to increase from the longitudinal first end of the swiveling table toward a swiveling center.
In this regard, although the longitudinal first end of the swiveling table of the swiveling table directly receives a force exerted by the actuator and thus moves to a desired position, the swiveling table is deflected, and thus, the swiveling angle of the swiveling table is not equal to a desired angle at a certain point of the swiveling table. However, according to the present invention, the rigidity of the swiveling table is high near the swiveling center, and thus the vicinity of the swiveling center of the swiveling table reliably swivels. Therefore, the amount of deflection of the swiveling table is reduced.
The foregoing and further features and advantages of the invention will become apparent from the following description of example embodiments with reference to the accompanying drawings, wherein like numerals are used to represent like elements and wherein:
A machine tool in an embodiment of the present invention will be described with reference to the drawings. In the present embodiment, a table traverse grinding machine is taken as an example. As depicted in
The table unit 12 includes a traverse table 20 (corresponding to a base in the present invention) that is movable on the upper surface of the bed in the Z axis direction, a swiveling table 30 provided on an upper surface of the traverse table 20 so as to be able to swivel, and an actuator 40 that adjusts the swiveling angle θ of the swiveling table 30 with respect to the traverse table 20.
The traverse table 20 includes a traverse table main body 21 and fixing covers 22 and 23 for the traverse table. However, in
The traverse table main body 21 is shaped like an elongate rectangle. The traverse table main body 21 is driven by the actuator so as to be movable on the bed 11 in the Z axis direction. An upper surface of the traverse table main body 21 is, for example, scraped so as to enable a lower surface of the swiveling table main body 31 to slide on the upper surface.
The swiveling table main body 31 is shaped to be elongate and supported on the upper surface of the traverse table main body 21 so as to be able to swivel. Specifically, the swiveling table main body 31 swivels around a swiveling center 31a while sliding on the upper surface of the traverse table main body 21.
The actuator 40 adjusts the swiveling angle θ of the swiveling table 30 with respect to the traverse table 20. The actuator 40 is provided at a first end of longitudinal ends of the swiveling table 30 to move the position of the first end of the swiveling table 30 relative to the traverse table 20. The actuator 40 is provided at a first end of longitudinal ends of the traverse table main body 21, and the first end is located on the same side as the first end of the swiveling table 30. More specifically, the actuator 40 includes a motor 41, a ball screw 42 coupled to the motor 41, and a ball screw nut 43 provided on one end side of the swiveling table main body 31. The motor 41 drives the ball screw 42, and the ball screw 42 rotates to move the position of the ball screw nut 43 on an X-Z plane to swivel the swiveling table 30 to which the ball screw nut 43 is attached.
Moreover, the machine tool 10 includes clamp apparatuses 17a and 17b that allow the swiveling table 30 to be fixed to the traverse table 20 when the swiveling table 30 has swiveled with respect to the traverse table 20. The clamp apparatuses 17a and 17b are provided at opposite ends of the swiveling table main body 31 in a longitudinal direction.
A detailed configuration of the swiveling table main body 31 will be described with reference to
The external shape of the swiveling table main body 31 is such that longitudinally opposite vertices of a rhombus are chamfered as depicted in
More specifically, the shape of the swiveling table main body 31 from the swiveling center 31a to the driven side end is formed like an isosceles trapezoid. The shape of the swiveling table main body 31 from the swiveling center 31a to the non-driven side end is formed like an isosceles trapezoid.
Since the swiveling table main body 31 is shaped as described above, rigidity against a bending force exerted in a swiveling plane (X-Z plane) of the swiveling table main body 31, in other words, the bending force that acts to bend the swiveling table main body 31 in the X-Z plane, is set to increase from the driven side end of the swiveling table main body 31 toward the swiveling center 31a. Furthermore, the rigidity of the swiveling table main body 31 is set to increase from the non-driven side end of the swiveling table main body 31 toward the swiveling center 31a.
Furthermore, the swiveling table main body 31 includes a base 51 that slides on the upper surface of the traverse table main body 21 and that defines the external shape of the swiveling table main body 31, a mounting table 52 provided near the center of the upper surface of the base 51, and a rib 53 erected at the periphery of the upper surface of the base 51. As depicted in
The mounting table 52 is shaped to be elongate and provided near the center of the upper surface of the base 51 so as to protrude upward (
As depicted in
The thickness of each of the long side ribs 53a and 53b is set to increase from the driven side end and the non-driven side end toward the swiveling center 31a. In other words, the thickness of each of the long side ribs 53a and 53b (the widthwise thickness of the swiveling table main body 31) is largest near the swiveling center 31a. Since the long side ribs 53a and 53b are shaped as described above, the rigidity against the bending force exerted in the swiveling plane (X-Z plane) of the swiveling table main body 31, in other words, the bending force that acts to bend the swiveling table main body 31 in the X-Z plane, is set to increase from the driven side end of the swiveling table main body 31 toward the swiveling center 31a. Furthermore, the rigidity of the swiveling table main body 31 is set to increase from the non-driven side end of the swiveling table main body 31 toward the swiveling center 31a.
As depicted in
In this regard, the through-holes 53e formed in the long side rib 53a are formed near the swiveling center 31a. Thus, even with a change in the swiveling angle θ of the swiveling table main body 31, the position onto which the coolant falls through the through-holes 53e does not significantly change.
The traverse table 20 will be described with reference to
The two fixing covers 22 and 23 for the traverse table are shaped like rectangles and provided on respective widthwise opposite side surfaces 21b and 21c of the traverse table main body 21 so as to protrude outward in the width direction. As depicted in
The swiveling table 30 will be described with reference to
In other words, the external shape of the swiveling table 30 with the fixing covers 32 and 33 is generally such that longitudinally opposite vertices of a rhombus are chamfered similarly to the external shape of the swiveling table main body 31. The width of the swiveling table 30 is set to increase from each of the driven and non-driven side ends toward the swiveling center 31a. In other words, the swiveling table 30 is widest near the swiveling center 31a in the longitudinal direction. More specifically, an area of the swiveling table 30 from the swiveling center 31a to the driven side end is shaped like an isosceles trapezoid. An area of the swiveling table 30 from the swiveling center 31a to the non-driven side end is also shaped like an isosceles trapezoid.
Accordingly, since the swiveling table 30 is shaped as described above, the rigidity against the bending force exerted in the swiveling plane (X-Z plane) of the swiveling table main body 31, in other words, the bending force that acts to bend the swiveling table main body 31 in the X-Z plane, is set to increase from the driven side end of the swiveling table main body 31 toward the swiveling center 31a. Furthermore, the rigidity of the swiveling table 30 is set to increase from the non-driven side end of the swiveling table 30 toward the swiveling center 31a.
In the present embodiment, the fixing covers 32 and 33 for the swiveling table are formed separately from the swiveling table main body 31 but may be formed integrally with the swiveling table main body 31. In this case as well, the rigidity has a relation similar to the above-described relation.
The external shape of the swiveling table 30 formed as described above allows the swiveling table 30 to produce the following effects. The driven side end of the swiveling table 30 directly receives a moving force exerted by the actuator 40 and thus moves to the desired position. However, a position to which the moving force is applied is away from the swiveling center 31a, and thus, the swiveling table 30 is deflected. Thus, the swiveling angle is not equal to a desired angle at a certain point of the swiveling table 30.
However, as described above, the rigidity against the bending force exerted in the swiveling plane of the swiveling table 30 is set to increase from the driven side end of the swiveling table 30 toward the swiveling center 31a. Since the rigidity of the swiveling table 30 is high near the swiveling center 31a, the vicinity of the swiveling center 31a of the swiveling table 30 reliably swivels. Therefore, the amount of deflection of the swiveling table 30 is reduced.
In particular, since the width of the swiveling table 30 is set to increase from the driven side end toward the swiveling center 31a, the rigidity of the swiveling table 30 reliably increases from the driven side end toward the swiveling center. Consequently, the amount of deflection of the swiveling table 30 is reliably reduced.
In this regard, an increased swiveling angle of the swiveling table 30 increases the amount by which a corner of the swiveling table 30 protrudes from the traverse table 20. The amount by which the corner of the swiveling table 30 protrudes from the traverse table 20 corresponds to the length of a portion of the corner of the swiveling table 30 projects from a widthwise edge of the traverse table 20 (the length of the projecting portion in the width direction of the traverse table 20) as viewed from the upper surfaces of the swiveling table 30 and the traverse table 20.
For efficient operation by an operator, the amount by which the corner of the swiveling table 30 protrudes from the traverse table 20 is desirably reduced even with a large swiveling angle. When the width of the swiveling table 30 is set to increase from the driven side end toward the swiveling center 31a, the driven side end of the swiveling table 30 can be reduced in width. Therefore, the amount by which the corner of the swiveling table 30 protrudes from the traverse table 20 is reduced, improving the efficiency of operation by the operator. In particular, the area of the swiveling table 30 from the swiveling center 31a to the driven side end is shaped like an isosceles trapezoid. In this case, the amount by which the corner of the swiveling table 30 protrudes from the traverse table 20 is further reduced, further improving the efficiency of operation by the operator.
Furthermore, the rigidity against the bending force exerted in the swiveling plane of the swiveling table 30 is set to increase from the non-driven side end of the swiveling table 30 toward the swiveling center 31a. The area of the swiveling table 30 from the swiveling center 31a to the non-driven side end moves in conjunction with swiveling of the driven side end. The non-driven side end of the swiveling table 30, however, is not easily moved due to a frictional force exerted between the swiveling table 30 and the upper surface of the traverse table 20. In other words, the swiveling table 30 acts to deform so as to bend near the swiveling center 31a. Since the rigidity of the swiveling table 30 is high near the swiveling center 31a of the swiveling table 30, the non-driven side end of the swiveling table 30 reliably swivels. In other words, the swiveling table 30 can be restrained from being bent near the swiveling center 31a.
In particular, since the width of the swiveling table 30 is set to increase from the non-driven side end toward the swiveling center 31a, the rigidity of the swiveling table 30 reliably increases from the non-driven side end toward the swiveling center 31a. Consequently, the swiveling table 30 can be restrained from being bent near the swiveling center 31a. Moreover, the non-driven side end of the swiveling table 30 can be reduced in width. Therefore, the amount by which the corner of the swiveling table 30 protrudes from the traverse table 20 is reduced, improving the efficiency of operation by the operator. In particular, the area of the swiveling table 30 from the swiveling center 31a to the non-driven side end is shaped like an isosceles trapezoid. In this case, the amount by which the corner of the swiveling table 30 protrudes from the traverse table 20 is reduced, further improving the efficiency of operation by the operator.
Since the swiveling table main body 31 includes the above-described rib 53, the swiveling table 30 produces the following effects. Since the thickness of each of the long side ribs 53a and 53b is set to increase from the longitudinal driven side end toward the swiveling center 31a, the rigidity against the bending force exerted in the swiveling plane of the swiveling table 30 is set to increase from the longitudinal driven side end of the swiveling table 30 toward the swiveling center 31a. Consequently, the amount of deflection of the swiveling table 30 is reliably reduced.
Furthermore, since the thickness of each of the long side ribs 53a and 53b is set to increase from the longitudinal non-driven side end toward the swiveling center 31a, the rigidity of the swiveling table 30 is set to increase from the longitudinal non-driven side end of the swiveling table 30 toward the swiveling center 31a. Thus, the swiveling table 30 is restrained from being bent near the swiveling center 31a.
In particular, since the long side ribs 53a and 53b are provided on the widthwise opposite sides of the swiveling table main body 31, the rigidity of the swiveling table 30 reliably increases from longitudinally opposite ends toward the swiveling center 31a.
Furthermore, the through-holes 53e through which the coolant flows are formed in the long side rib 53a and 53b. Thus, a decrease in the rigidity of the swiveling table 30 can be suppressed, and at the same time, an outflow path is secured through which the coolant having flown to the upper surface of the base 51 flows out of the swiveling table.
As depicted in
In other words, when the swiveling table 30 swivels with respect to the traverse table 20, the four swiveling covers 61 to 64 cover portions of the traverse table main body 21 and the swiveling table main body 31 that fail to be covered by the swiveling table main body 31 and the traverse table main body 21, respectively. The four swiveling covers 61 to 64 will be described with reference to
As depicted in
The four swiveling covers 61 to 64 are supported near respective widthwise opposite edges of the swiveling table 30 so as to be able to swivel. Specifically, the four swiveling covers 61 to 64 are supported so as to be able to swivel with respect to the fixing covers 22 and 23 for the traverse table. In the present embodiment, the swiveling centers of the four swiveling covers 61 to 64 are set at different positions.
The first swiveling cover 61 is provided at one of the longitudinal driven side end (left side in
The second swiveling cover 62 is provided at one of the longitudinal driven side end (left side in
The third swiveling cover 63 is provided at one of the longitudinal non-driven side end (right side in
The fourth swiveling cover 64 is provided at one of the longitudinal non-driven side end (right side in
Furthermore, the four swiveling covers 61 to 64 are supported by the swiveling table 30 so as to be able to swivel, which allows realizing a state where the swiveling cover protrudes from the widthwise edge of the swiveling table 30 and a state where the swiveling cover is housed under the swiveling table 30. The swiveling covers 61 to 64 in a swiveled state and in a non-swiveled state will be described in detail.
A state where the swiveling table 30 has swiveled with respect to the traverse table 20 (hereinafter referred to as the “swiveled state”) will be described with reference to
Furthermore, in the swiveled state, the swiveling table main body 31 is not present on a lower right corner, in
An outer regulating portion 64b (corresponding to a base regulating portion in the present invention) of the fourth swiveling cover 64 is bent downward as depicted in
Additionally, in the swiveled state, the swiveling table main body 31 is present on a lower left corner of the sliding surface of the upper surface of the traverse table main body 21 as depicted in
Furthermore, in the swiveled state, the swiveling table main body 31 is present on an upper right corner of the sliding surface of the upper surface of the traverse table main body 21 as depicted in
An inner regulating portion 63c (corresponding to a table regulating portion in the present invention) of the third swiveling cover 63 is bent upward as depicted in
The machine tool 10 further includes a first elastic member 71 and a second elastic member 72 as depicted in
In other words, the first elastic member 71 exerts a tensile force on the first swiveling cover 61 and the second swiveling cover 62 in a direction in which the first swiveling cover 61 and the second swiveling cover 62 approach each other. Therefore, in the swiveled state, the first elastic member 71 exerts the tensile force so as to reduce as much as possible the amount by which the first swiveling cover 61 and the second swiveling cover 62 project from the widthwise edges of the swiveling table 30. Specifically, the first elastic member 71 restricts movement of the first swiveling cover 61 away from the side surface 21c of the traverse table main body 21. Furthermore, the first elastic member 71 acts to increase the amount by which the second swiveling cover 62 is housed under the swiveling table 30.
The second elastic member 72 exerts a tensile force on the third swiveling cover 63 and the fourth swiveling cover 64 in a direction in which the third swiveling cover 63 and the fourth swiveling cover 64 approach each other. Therefore, in the swiveled state, the second elastic member 72 exerts the tensile force so as to reduce as much as possible the amount by which the third swiveling cover 63 and the fourth swiveling cover 64 project from the widthwise edges of the swiveling table 30. Specifically, the second elastic member 72 acts to increase the amount by which the third swiveling cover 63 is housed under the swiveling table 30. The second elastic member 72 restricts movement of the fourth swiveling cover 64 away from the side surface 21c of the traverse table main body 21. Accordingly, the first elastic member 71 and the second elastic member 72 improve the efficiency of operation by the operator.
A state where the swiveling table 30 is not swiveled with respect to the traverse table 20 (hereinafter referred to as the non-swiveled state) will be described with reference to
At this time, the swiveling covers 61 to 64 are mostly housed under the swiveling table 30 at the respective corners. Therefore, the four swiveling covers 61 to 64 protrude from the respective side surfaces of the swiveling table 30 only by small amounts. As depicted in
In the above-described embodiment, the shape of the swiveling table main body 31 from the swiveling center 31a to the driven side end and the shape of the swiveling table main body 31 from the swiveling center 31a to the non-driven side end are formed like isosceles trapezoids. However, in any other embodiment, the shape of the widthwise edges of the swiveling table main body 31 may be curved rather than being linear.
In the above-described embodiment, the four swiveling covers 61 to 64 are supported so as to be able to swivel with respect to the fixing covers 32 and 33 for the swiveling table 30. However, in any other embodiment, the four swiveling covers 61 to 64 may be supported so as to be able to swivel with respect to the swiveling table main body 31. Furthermore, the four swiveling covers 61 to 64 may be supported so as to be able to swivel with respect to the traverse table 20.
Additionally, in the above-described embodiment, the four swiveling covers 61 to 64 are formed as separate members, and the swiveling centers 61a to 64a of the four swiveling covers 61 to 64 are set at different positions. In any other embodiment, the first swiveling cover 61 and the fourth swiveling cover 64 may be integrally formed. In addition, the second swiveling cover 62 and the third swiveling cover 63 may be integrally formed. In this case, the number of components is reduced.
Furthermore, in the embodiment of the present invention, the table traverse grinding machine has been taken as an example. However, the present invention is applicable to a wheel spindle stock traverse grinding machine. In the wheel spindle stock traverse grinding machine, the base in the present invention corresponds to a bed, and a swiveling table swivels on the bed. Furthermore, the present invention is applicable not only to the grinding machine but also to any other machine tool.
Number | Date | Country | Kind |
---|---|---|---|
2014-103377 | May 2014 | JP | national |