This application claims priority of Japanese Patent Application No. 2021-089946 filed on May 28, 2021. The contents of this application are incorporated herein by reference in their entirety.
The present invention relates to a machine tool including a spindle capable of holding a workpiece and rotatable on a spindle axis and further including a tool post.
A well-known lathe includes a spindle capable of holding a workpiece and rotatable on a spindle axis and further includes a tool post where a tool is attachable to machine a workpiece held by the spindle. See Japanese Unexamined Patent Application Publication No. 2014-037043. The tool post includes a turnable holder and a stationary holder each having a tool mounting part where the tool is attachable. The turnable holder turns on a turning axis extended along a Y-axis direction perpendicular to the spindle axis. The turnable holder provides a variety of operations by adjusting the direction of the tool with respect to the workpiece.
Another well-known lathe further includes an opposite spindle facing the spindle and an opposite tool post where the tool is attachable to machine the workpiece held by the opposite spindle. See Japanese Unexamined Patent Application Publication No. 2019-198909. The tool post and the opposite tool post each includes a turnable holder and a stationary holder. The turnable holder is turnable on a turning axis perpendicular to the spindle axis. The turnable holder on the opposite tool post provides a variety of operations on the workpiece held by the opposite spindle as the turnable holder on the tool post do on the workpiece held by the spindle.
There is an increasing need for a machine tool capable of increasing a variety of operations on a workpiece held by a spindle. A limitation on the number and kind of the tools attachable to the turnable holder only provides a limited variety of operations directing a cutting edge in a desired direction in a conventional machine tool as disclosed in Japanese Unexamined Patent Application Publications Nos. 2014-037043 and 2019-198909. A larger turnable holder having a larger number of tool mounting parts where a larger number of tools are attachable would increase the variety of operations. Such larger turnable holder, however, would occupy a larger turning space and thereby increase the size of the machine.
The present invention provides a compact machine tool capable of providing a variety of machining operations.
A machine tool of the invention includes a spindle capable of holding a workpiece and rotatable on a spindle axis and a tool post on which a tool is attachable to machine the workpiece held by the spindle. The tool post includes a first turnable holder turnable on a first turning axis perpendicular to the spindle axis. The first turnable holder has a first tool mounting part where the tool is attachable. The tool post further includes a second turnable holder turnable on a second turning axis perpendicular to the spindle axis and different from the first turning axis. The second turnable holder has a second tool mounting part where the tool is attachable.
The tool post may include the first turnable holder and the second turnable holder. Such configuration provides a variety of operations and also saves a turning space compared to a single turnable holder, thus reducing the machine tool in size.
The tool post may be movable in a first axis direction along the first turning axis. The tool post may be movable in a third axis direction perpendicular to the first axis direction and also perpendicular to a second axis direction along the spindle axis. The second turning axis may be distant from the first turning axis in the third axis direction and may be parallel to the first turning axis. The first turnable holder may hold a rotary tool. The second turnable holder may hold a rotary tool. The first turnable holder and the second turnable holder may be arranged on opposite sides of the workpiece. The first turnable holder and the second turnable holder each may turn to adjust the direction of the tool with respect to the workpiece. The machine tool may further include a turnable base where the first turnable holder and the second turnable holder may be turnably mounted.
The machine tool may further include a motor configured to commonly drive the first turnable holder and the second turnable holder.
Such configuration reduces the machine tool in cost.
The machine tool may further include a brake configured to maintain the second turnable holder at a predetermined turning angle by which the second turnable holder has turned.
The brake can keep the turning angle of the second turnable holder regardless of any load applied in the turning direction, thus providing higher machining accuracy.
A thread whirling tool may be attachable to the first turnable holder and the second turnable holder each.
The first turnable holder and the second turnable holder each may be configured to hold the thread whirling tool, thus providing a variety of thread whirling operations applicable on the workpiece held by the spindle such as a single-start thread, a double-start thread, and two different threads of different ridges.
The invention can provide a compact machine tool capable of providing a variety of machining operations.
Hereinafter, an embodiment of the present invention will be described referring to the drawings. The invention embodied in an NC (Numerical Control) lathe is being described.
The NC lathe 1 may include a control apparatus 2, a headstock 3, a guide bush 4, a tool post 5, and an opposite headstock 6. The NC lathe 1 may be an example of the machine tool. The control apparatus 2 may store an NC program and operation information corresponding to a command used in the NC program. The control apparatus 2 may be a computer capable of controlling the headstock 3, the tool post 5, the opposite headstock 6 in accordance with the NC program. The control apparatus 2 may control rotation of a spindle 31 and an opposite spindle 61. The control apparatus 2 may control rotation of a rotary tool attached to the tool post 5.
The headstock 3 may hold the spindle 31 mounted thereon. The headstock 3 with the spindle 31 thereon may be movable in a Z1-axis direction. The Z1-axis direction may be a horizontal direction, which is a right-left direction in
The guide bush 4 may be secured to a guide bush supporting bed 41 on a base of the NC lathe 1. The guide bush 4 may slidably support the end of the workpiece W inserted through the spindle 31. The workpiece W may be thereby slidable in the Z1-axis direction. Part of the guide bush 4 that supports the workpiece W may be rotatable on the spindle axis CL1 synchronously with the spindle 31. The spindle axis CL1 may be a rotational axis of the workpiece W supported by the guide bush 4. The guide bush 4 can suppress a bend of the workpiece W during machining, thus providing higher accuracy especially for a longer workpiece.
The tool post 5 may be movable in a horizontal X1-axis direction perpendicular to the spindle axis CL1 and in a vertical Y1-axis direction perpendicular to the spindle axis CL1. The up-down direction of
The opposite headstock 6 may hold the opposite spindle 61 mounted thereon. The opposite headstock 6 with the opposite spindle 61 thereon may be movable in an X2-axis direction and in a Z2-axis direction. The X2-axis direction may be the same as the X1-axis direction. The Z2-axis direction may be the same as the Z1-axis direction.
The tool post 5 may include a movable table 51, a turnable base 52, a first turnable holder 53, a second turnable holder 54, and a first bottom support 56. The movable table 51 may move in the X1-axis and the Y1-axis directions. A not-shown X1-axis motor may drive the movable table 51 in the X1-axis direction under control of the control apparatus 2. A not-shown Y1-axis motor may drive the movable table 51 in the Y1-axis direction under control of the control apparatus 2.
The turnable base 52 may include a base body 521, a tool rotating motor 522, and a turning motor 523. The base body 521 may be fastened to the movable table 51 with screws. The tool rotating motor 522 and the turning motor 523 may be secured to the base body 521. The tool rotating motor 522 and the turning motor 523 may be servo motors. The turning motor 523 may be an example of the motor. The turning motor 523 may include a reducer 5231. The base body 521 may internally include a not-shown rotary drive transmission mechanism capable of transmitting driving force of the tool rotating motor 522. The rotary drive transmission mechanism may include a gear mechanism. Driving force of the tool rotating motor 522 may be transmitted to a tool rotating mechanism on the first turnable holder 53 and the second turnable holder 54 each. The base body 521 may further internally include a turning drive transmission mechanism 55 (
The first bottom support 56 may be below the base body 521 and fastened to the movable table 51 with screws. The first bottom support 56 may support the bottom end of the first turnable holder 53. The first bottom support 56 may be excluded. Providing the first bottom support 56, however, provides a rigid support for the first turnable holder 53. This prevents deformation of the first turnable holder 53, thus improving machining accuracy.
The first turnable holder 53 may be a rotary tool unit holder for plural rotary tool units TU1 (
The second turnable holder 54 may be a thread whirling holder for a thread whirling tool TT2 (
The first turnable holder 53 and the second turnable holder 54 may be arranged on opposite sides of the workpiece W as shown in
The first pulley 553 may be arranged between the reducer 5231 and the first drive connection mechanism 551 and secured to the output shaft 5232 of the reducer 5231. The second pulley 554 may be fastened to the projected part of the transmission shaft 5521 of the second drive connection mechanism 552. The second pulley 554 may be twice as large as the first pulley 553 in diameter. The transmission shaft 5521 may extend in the Y1-axis direction to receive driving force from the turning motor 523 through the second pulley 554 for transmission to the second turnable holder 54. The transmission shaft 5521 may have a central axis coaxial with the second turning axis B2. The lower end of the transmission shaft 5521 may be coupled to the upper end of the second turnable holder 54. The upper end of the transmission shaft 5521 may include a disc rotor 5561 mounted thereon. The belt 555 may be wound on the first pulley 553 and the second pulley 554 to transmit rotation of the output shaft 5232 to the transmission shaft 5521. Driving the turning motor 523 may synchronously turn the first turnable holder 53 and the second turnable holder 54. Difference of the first pulley 553 and the second pulley 554 in diameter may rotate the transmission shaft 5521 only by half of the angle that the output shaft 5232 rotate.
The brake 556 may include the disc rotor 5561 and a caliper 5562 including brake pads. The control apparatus 2 (
Driving the first turnable holder 53 may turn the rotary tool unit TU1 on the first turning axis B1. The first turning axis B1 and the second turning axis B2 may be perpendicular to paper.
Driving the second turnable holder 54 may turn the thread whirling tool TT2 on the second turning axis B2.
The rotary tool T1b on the other side may apply on the cut-off workpiece W1 held by the opposite spindle 61. Movement of the tool post 5 (
In the NC lathe as described above, the tool post may include the first turnable holder 53 and the second turnable holder 54. Such configuration provides a variety of operations by use of multiple tools whose cutting edges facing in desired directions. Such configuration also saves a turning space compared to a single larger turnable holder having both the four first tool unit mounting parts 53a and the second whirling tool mounting part 54a. Even a sum of a space required for turning the first turnable holder 53 and a space required for turning the second turnable holder 54 would be smaller than a space required for the comparative single turnable holder, thus reducing the machine tool in size. Furthermore, the turning motor 523 may commonly drive the first turnable holder 53 and the second turnable holder 54, thus reducing the number of motors and reducing the machine tool in cost. Furthermore, the brake 556 may keep the turning angle of the second turnable holder 54 regardless of any load applied in the turning direction, thus providing higher machining accuracy by use of the thread whirling tool TT2 attached to the second turnable holder 54.
A modified embodiment of the tool post 5 is being described. The same element that has been described is being referred by the same symbol and the description thereof is being omitted as the case may be.
The tool post 5 of the first modified embodiment in
The first modified embodiment has the same effects as the embodiment. The first turnable holder 53 and the second turnable holder 54 each may be configured to hold the thread whirling tool TT1 and the thread whirling tool TT2 each, thus providing a variety of thread whirling operations applicable on the workpiece W held by the spindle 31 such as a single-start thread, a double-start thread, and two different threads of different ridges.
The tool post 5 of the second modified embodiment in
The second turnable holder 54 may be mounted on the base body 521 turnably on the second turning axis B2. The lower end of the second turnable holder 54 may be turnably supported by the second lower end support 57. The second lower end support 57 may be below the base body 521 and fastened to the movable table 51 (
The tool post 5 in the third modified embodiment in
Any load applied to the second turnable holder 54 in the turning direction may be transmitted to the second reducer 558 internally including a speed reducing mechanism. Further transmission of the load to the second pulley 554 may be thereby suppressed, thus facilitating maintenance of the turning angle of the second turnable holder 54 without the brake 558. The speed reducing mechanism may be a worm gear of smaller lead angle, thus surely preventing the second turnable holder 54 from turning in response to the load applied thereto. The first reducer 557 and the second reducer 558 may have the same reduction ratio. The first turnable holder 53 and the second turnable holder 54 may then turn by the same turning angle. Reduction ratio may be different. The third modified embodiment has the same effects as the embodiment.
The invention may be embodied in a variety of modifications within a range of the claims. The invention may be embodied in a machining center or another machine tool. Another tool post may be provided for the opposite spindle 61. Another brake may be provided between the turning motor 523 and the first turnable holder 53 to keep the turning angle of the first turnable holder 53. Another turning motor 523 may be added to separately drive the first turnable holder 53 and the second turnable holder 54. The control apparatus 2 may separately control the two motors 523 to differently turn the first turnable holder 53 and the second turnable holder 54. The tool post 5 may include three or more turnable holders. The single turning motor 523 may commonly drive the at least two of the turnable holders. The single turning motor 523 may commonly drive all the turnable holders.
Any element included only in the specific embodiment as described above may be applied to any other modification.
Number | Date | Country | Kind |
---|---|---|---|
2021-089946 | May 2021 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
3725987 | Kurimoto | Apr 1973 | A |
3786539 | Foll | Jan 1974 | A |
4180894 | Link | Jan 1980 | A |
4327612 | Bazuin | May 1982 | A |
4597144 | Frank | Jul 1986 | A |
4597155 | Garnett | Jul 1986 | A |
5885199 | Shao | Mar 1999 | A |
6128812 | Link | Oct 2000 | A |
7249545 | Shinohara | Jul 2007 | B2 |
9724760 | Kawasumi | Aug 2017 | B2 |
10099293 | Theurillat | Oct 2018 | B2 |
20010032532 | Hafla | Oct 2001 | A1 |
20020170396 | Maier | Nov 2002 | A1 |
20070209179 | Williams | Sep 2007 | A1 |
20090082184 | Grossmann | Mar 2009 | A1 |
20150111479 | Barensteiner et al. | Apr 2015 | A1 |
20170072473 | Kawasumi | Mar 2017 | A1 |
Number | Date | Country |
---|---|---|
3834342 | Apr 1990 | DE |
10213778 | Oct 2003 | DE |
102005011306 | Sep 2006 | DE |
102006026186 | Dec 2007 | DE |
2014037043 | Feb 2014 | JP |
2019198909 | Nov 2019 | JP |
WO-2013178625 | Dec 2013 | WO |
Number | Date | Country | |
---|---|---|---|
20220379386 A1 | Dec 2022 | US |