The present invention relates to a machine tool, and more particularly, to a rotating transport device for receiving and indexing pieces to be worked on and for alternatively presenting new piece to be worked on and receiving a piece after it has been worked on.
Certain machine tools such as lathes possess a vertically-mounted spindle on whose underside an adjustable chuck is provided. Such a lathe is known from DE 10 2004 029 916 A1. This known machine tool includes a switchable platform that may be set at various positions, whereby the pieces to be worked on are tensioned at the edges of the switchable platform using the available securing system. This tensioning occurs at the outer edge of the turntable-shaped switchable platform so that during the exchange of pieces being worked should these pieces have varying diameters, a reconfiguration of the adjustable chuck is required. If alternative tensioning using electromagnets occurs, a programming alteration is required in order to recalculate the travel path of the spindle at the transition location. The use of a large number of adjustable chucks and this reprogramming are time-consuming and expensive.
DE 198 47 284 A1 describes a vertical lathe with a transport device that is designed as a continuous transport chain (conveyor). This transport conveyor includes recesses for pieces to be worked on. The pieces are positioned on the recesses but not centered. The pieces to be processed are centered by means of a centering device and secured in this position so that they may be received into the receptor position by the spindle. The centering device possesses a specific design height so that pieces to be worked are secured by it and will no longer be accepted by the adjustable chuck of the spindle if the height of these pieces is approximately the same as the height of the centering device.
It is thus the intent of the invention to provide a machine tool without major mechanical adaptations similar to the type mentioned at the outset, that does not possess the above-mentioned disadvantages, and is able to process pieces of different sizes which are waiting to be worked on.
Accordingly, it is provided according to the invention that the orientation of pieces to be worked on has already occurred in a position that lies prior to the transfer position along the direction of transport of the transport device. For this, V-shaped orienting elements are advantageously pressed against the piece in an orienting position of the orienting device, thereby orienting the piece for acceptance by the adjustable chuck. Next, the orienting elements are removed from their position against the piece, and the transport device travels or rotates into the transfer position. This results in that the piece to be worked on lies freely within the transport position on the deposit area of the transport device so that the flattest parts may be engaged and accepted by the adjustable chuck. In this position it is advantageously provided that the corresponding deposited item is pre-tensioned against the adjustable chuck.
These and other features and advantages of the present invention will be better understood by reading the following detailed description, taken together with the drawings wherein:
The machine tool 1 includes a spindle nose with spindle axis oriented along the vertical direction Z, whereby the spindle nose includes an adjustable chuck and/or chuck at its lower end that serves to accept pieces to be worked 3a, 3b. The mode of function of the chuck 1a is known, and therefore will not be described here in greater detail. The pieces 3a, 3b which are to be processed are held in a transport device 2 that possesses deposit areas 2b, 2b1, 2b2 for the deposit of said pieces 3a, 3b. To accept pieces 3a, 3b into the adjustable chuck 1a, the transport device 2a is advantageously configured as a turntable or adjusting disk which in the illustrated example may be displaced along a transport direction R so that pieces 3a, 3b which are deposited into the deposit areas 2b, 2b1, 2b2 are displaced within the XY plane, and may be brought into a transfer position U below the adjustable chuck 1a. The adjustable chuck 1a may accept the corresponding work piece 3a, 3b at this transfer position. The deposit areas 2b, 2b1, 2b2 are advantageously capable of being raised so that they may be pressed into the transfer position U by means of a tensioning or raising device 2c (see
Based on the invention, at least one orienting device 2a is provided, and advantageously two diametrically-opposing orienting devices 2a, 2a′ are used, whereby any further description will be based on the example of the orientation device 2a.
Based on the invention, the orientation device 2a is effective only in an orientation position A (see
When a deposit area 2b1 reaches the orientation position A, it is in the orienting position. The piece to be worked 3a, located at the corresponding deposit area 2a to be used that is located on the deposit area 2b1 is oriented or centered in the orientation position A of the transport device by means of an orientation device 2a into a receptor position for the adjustable chuck 1a. For this orientation, two advantageously opposing, displaceable orientation elements 2a1, 2a2 are provided in the orientation device 2a each possessing a V-shaped cross-section on their sides that face the piece 3a to be oriented. The obliquely-extending edges of the V-shaped section serve as a guide for the piece 3a, and when the orientation elements 2a1, 2a2 are moved toward the piece 3a, this piece 3a is displaced until a defined receptor position on the deposit area 2b1 for this piece to be worked 3a is achieved. The two orientation elements 2a1, 2a2 may advantageously be driven by means of a Bowden cable, but other adjustment mechanisms are equally conceivable. After the piece 3a has achieved the orientation position A and been oriented into the receptor position on the deposit area 2b1 (see
At the same time, a piece 3b that was previously being worked on may be released from the chuck 1a and deposited onto the deposit area 2b2, which in the illustrated example is located at this moment in the transfer position U located behind the orientation position A along the transport direction R. The positioning of the deposit areas is advantageously selected such that a deposit area 2b1 located in the orientation position A lies adjacent to a deposit area 2b1 that in turn is located in the transfer position U. Thus, the piece being worked 3a may be oriented in the orientation position A at the same time that a previously-processed piece 3b is released into the transfer position U from the chuck 1a and is deposited onto an adjacent deposit area 2b2.
Next, the transport device 2 is further displaced along the transport direction until the deposit area 2b1 with its oriented piece 3a is located in the transfer position U. Then the piece to be worked 3a can be accepted by the adjustable chuck 1a, under pre-tensioning of the deposit area 2b1 along the direction of the adjustable chuck 1a as necessary. A Geneva drive or other drive that enables essentially smooth motion of the transport device 2 between the individual switching positions is advantageously used.
It is thus possible based on the invention to transfer the flattest possible components without interfering centering aids to the adjustable chuck 1a without the adjustable chuck being displaced to be perpendicular to the axis of the spindle. Also, the size of the piece to be processed is limited merely by the maximum expanded width of the jaws of the chuck so that a piece of any size may be processed without any mechanical or programming-equipment adjustment of the machine tool. For pieces extending essentially along the direction of the spindle (Z-direction), Z-adjustment of the transport device may be provided along with adjustment of the adjustable chuck itself.
Modifications and substitutions by one of ordinary skill in the art are considered to be within the scope of the present invention, which is not to be limited except by the allowed claims and their legal equivalents.
Number | Date | Country | Kind |
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10 2008 009 989 | Feb 2008 | DE | national |
Number | Name | Date | Kind |
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3797081 | Buzzi | Mar 1974 | A |
5906539 | Tabel | May 1999 | A |
5960531 | Mora et al. | Oct 1999 | A |
6553656 | Kumeth | Apr 2003 | B1 |
Number | Date | Country |
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4422416 | Jan 1996 | DE |
19847284 | Apr 1999 | DE |
102004029916 | Dec 2005 | DE |
Number | Date | Country | |
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20090208314 A1 | Aug 2009 | US |