The present invention relates to an auxiliary machine vise attachment which transforms a machine vise into a duplex or double vise capable of holding two work pieces with a movable clamping jaw on a first or main machine vise moving in a plane generally horizontal to a machine tool table supporting the vises, and the auxiliary vise having a movable clamping jaw moving in a plane perpendicular to the machine tool table. The movable jaw of the auxiliary vise slides on guideways which are positioned relative to a cylindrical bore which precisely guides the moveable jaw of the auxiliary vise as the work piece is clamped.
In many instances, it is desirable to hold elongated work pieces in a vertical position for machining on ends and the like, and it is difficult to do with ordinary machine vises mounted on a machine tool table. The main orientation for mounting machine vises is with a width dimension of the jaws and the plane for support of the work piece extending parallel to the machine tool table. The moveable jaw of the main machine vise also moves in a plane that is generally horizontal and parallel to the table top. An attachment for a shaper vise that provides auxiliary jaws is shown in U.S. Pat. No. 1,971,069, but this unit is mounted directly onto the end of a vise, making it difficult to load and also difficult to have parts clamped in the jaws of each of the sets of jaws at the same time.
The present invention relates to an attachment for a machine vise that comprises an auxiliary vise having independent vise clamping jaws, oriented to have the width of the vise jaws and the work piece support plane generally perpendicular to a machine tool table or other support surface on which the vises are mounted. The auxiliary vise thus has a movable jaw that moves in a plane which is perpendicular to the tool table or other support on which the main machine vise is mounted, while the main machine vise has a movable jaw that moves in a plane parallel to the tool table or support surface on which it is mounted.
The auxiliary vise is mounted on a bracket that offsets the clamping jaws of the auxiliary vise from the main machine vise so that work pieces can be independently clamped in each of the vises, and used for machining a work piece held in one set of jaws without interfering with the work piece held in the other set of jaws. The auxiliary vise includes a stabilizer for attaching to the tool table or support to rigidly hold the auxiliary vise in position so vibrations are greatly reduced. The auxiliary vise provides an adequate securing force for elongated work pieces that extend vertically alongside the tool table on which the vises are mounted.
The mounting bracket for the auxiliary vise is designed to have a standard mounting system such that the mounting bracket is readily mounted to any industry standard machine vise.
The positioning of the auxiliary vise is elevated from the machine tool table on which the vises are mounted to provide a vise jaw location that is more conducive to holding elongated work pieces, and provides clearance for machining. Even with the auxiliary vise mounted on the main machine vise, there is no interference with the set up or changing of jaw plates on the main machine vise, and the auxiliary vise likewise can be operated separately. The auxiliary vise is positioned laterally of the main machine vise so that it does not impede the machining area of the main machine vise such that the duplex vise assembly set up enhances machining capabilities, and does not impede machining in most applications.
The jaws of the main machine vise and of the auxiliary vise are separated sufficiently, and in the line of operator view so that the operator can easily see the work pieces that are being clamped and machined in either or both vises, and the operator can easily load and unload such work pieces.
In
The vise jaw nut 32 of the main machine vise is shown as typical of conventional guidance arrangements of existing vise jaw nuts. The guideways 26 of the main machine vise have overhanging shoulders 27, that have downwardly facing surfaces to support upwardly facing surfaces of ears 33 on each side of the jaw nut 32. The jaw nut travels along the body of the main machine vise supported in a chamber 35 in the vise by the side surfaces 27A of the overhanging shoulders and the mating surfaces on the underside of the shoulders and the upper surface of the ears 33, as well as the screw 30. The jaw nut 32 is made to provide downward force on the movable jaw when clamping the movable jaw. This downward force tends to lift the jaw nut, which lifting force is resisted by the ears 33 and the underside of the guideway shoulders 27.
An auxiliary vise 40 is mounted onto and becomes integral with the main machine vise 20. The auxiliary vise 40 has a vise base 42, that includes an integral (as shown) bracket 44 provided with a support portion 44A having a planar support surface 44B that mates with and seats against a planar machined surface on the rear of the fixed jaw 34 of the main machine vice. The support portion 44A has bores through which cap screws 46 extend from the planar surface 44B and which thread into threaded openings in the fixed jaw 34. The openings for cap screws 46 are spaced apart a standard spacing for cap screws used for attaching jaw plates to the fixed jaw of a machine vise, such as cap screws 43 holding the jaw plate 36 onto the fixed jaw 34, as shown in
A guide dowel pin 47 is provided for location of the bracket 44 and the auxiliary vise body relative to the machined side surface of the fixed jaw 34. Three dimensional location of the auxiliary vise body 42 is achieved by resting the machined bottom surface 44C of the bracket 44 on an end portion of the guideways 26 of the main machine vise that extend out beyond the rear side of fixed jaw 34, as shown in
The bracket 44 and auxiliary vise body 42 are shown as one unitary piece, but the bracket 44 can be a separate piece that is bolted or otherwise secured to the auxiliary vise body, if desired.
Body 42 of the auxiliary vise has a fixed auxiliary vise jaw 48 supported on suitable jaw guide surfaces or guideways 50. An auxiliary vise screw 52 is rotatably mounted on the body 42, and is used for moving a moveable auxiliary vise jaw 56 along the guideways 50. The auxiliary vise screw 52 is rotatably mounted on the vise body 42 of the auxiliary vise, and has an enlarged end 51 that is rotatably mounted in a counter bore 53 at the end of the auxiliary vise below the fixed jaw 48 and which reacts tension loads in the vise screw 52 through thrust bearings and a wall 76 formed in the auxiliary vise body.
The three dimensional locating surfaces on the main machine vise 20 are the machined guide surfaces or guideways 26, and the side and rear surfaces of the fixed jaw 34, which is precisely positioned on the guideways 26. The mating surfaces 44B and 44C on bracket 44, and the dowel pin 47 are precisely located relative to the auxiliary vise jaws and guide surfaces.
The auxiliary vise screw is threaded in a bore of a moveable auxiliary vise jaw nut 54. The moveable auxiliary vise jaw nut 54 has a part cylindrical outer surface 54A, as shown in
The vise jaw nut head 64 is configured to form a downwardly facing drive surface 68 at a driving end of the auxiliary vise jaw nut 54, that engages an upwardly facing surface 70 formed on the forward side of the recess 66 in the moveable auxiliary vise jaw 56. The surface 68 provides a downward force on the moveable auxiliary vise jaw as it engages and drives surface 70, urging the moveable auxiliary vise jaw toward the guide surfaces or guideways 50. A changeable jaw plate 72 can be mounted on the moveable auxiliary vise jaw 56, and a changeable jaw plate 74 can be mounted on the fixed jaw 48 of the auxiliary vise. A set screw 96 is used for keeping the surfaces 68 and 70 in contact during use. The jaw plates can also mount on the back sides of the movable and stationary jaws. Moving the jaw plates to the outside allows holding or encompassing larger parts.
The part cylindrical surface 58 in the vise body 42 of the auxiliary vise extends along the entire length of the auxiliary vise body to the end wall 76, which provides a load wall against which the enlarged end 51 of the auxiliary vise screw 52 reacts forces when a work piece is clamped in the auxiliary vise. The surface 58 provides a cylindrical guide surface for the auxiliary vise jaw nut 54 along the entire length of the travel of the auxiliary vise jaw nut 54 from the closed position of the jaw plates 72 and 74 to an open position.
The part cylindrical bore 58 in the auxiliary vise body 42 and the part cylindrical outer surface 54A of the auxiliary vise jaw nut 54 cooperate with close tolerances to adequately guide the auxiliary vise jaw nut, and prevent extra play making the jaw drive for the movable auxiliary vise jaw very precise. The outer surface 54A of the auxiliary vise jaw nut is part cylindrical for all of the outer surface except for the neck 62, as shown, preferably about 300 degrees around the axis of the vise screw. The bore 58 cylindrical surface extends around the bore the same amount.
The movable jaw 56 of the auxiliary vise has a surface on the bottom side that slides on the guide surfaces or guideways 50, which form a plane that supports the moveable auxiliary vise jaw 56. The plane of the guideways 50 is the plane of movement of the movable jaw 56 of the auxiliary vise 40, and the plane of the guideways 26 of the main machine vise 20 forms a plane of movement of the movable jaw 28 of the main machine vise 20. For convenience in orienting the auxiliary vise when attached to a supporting surface, the planar support surface 44B of the support section 44A of the bracket 44 is parallel to the plane of movement of the movable auxiliary vise jaw 56.
The vise jaws of both vises 20 and 40, and the jaw plates thereon have a width that extends across the guide surfaces that support them, and a height of the jaw plates is in a direction perpendicular to the plane of the guide surfaces, or perpendicular the plane of the movement of the movable jaws. As can be seen in
As shown in
Additionally, a work piece clamped against the fixed jaw plate 36 of the fixed jaw 34 of the main machine vise is positioned inwardly over the surface of the tool table 12, so the work piece held by the main machine vise 20 is offset from a work piece 80 that is being held in the auxiliary vise.
Bracket 44, as shown in
The auxiliary vise 40 is stabilized with a stabilizer bracket 82 that has an upright column part 84 that is bolted securely to the vise body 42 of the auxiliary vise, and a support foot portion 86 at right angles to the upright portion 84 as shown in
Additionally, a locator assembly 90 can be provided on the auxiliary vise and moved vertically for positioning work pieces that are held in the auxiliary vise. The assembly 90 has a support foot 93 mounted on a shaft 92 (
It should also be noted that the slot 60 that is machined to intersect the cylindrical bore 58 and for receiving the neck 62 is precisely machined, and the sides of the neck 62 and the head 64 of the auxiliary vise jaw nut also can be quite precisely machined so that the sliding movement of the auxiliary vise jaw nut along the sides of the surfaces of the slot 60 provides very precise positioning and control of the head 64.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.
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5 Axis Vise Advertisement, Vischer & Bolli, AG, Dubendorf Switzerland, 2 pgs. |
5 Axis Machine Tool Vise Gressel AG, Aadorf, Switzerland, 2 pgs. |
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