The present disclosure relates to machining apparatuses, and more particularly, to a multi-functional machining apparatus.
Nowadays, elevated floor devices are widely applied in anti-static machine rooms or clean rooms. Generally, elevated floors by die casting of aluminum alloy go through five main processes, which include moldmaking, aluminum melting, die casting, molding and trimming. However, during the molding process, many burrs occur on the surface and bottom of the elevated floors, which not only adversely affect tight attachment between the elevated floors and between the elevated floors and a platform frame, but also are not conducive to installation and bring some safety concerns for workers.
Conventionally, after the molding process, the burrs on four foot bases and four side surfaces of an elevated floor must be removed manually and then a plurality of positioning holes are formed on a surface of the elevated floor. Therefore, batches of elevated floors must be transported to a machining place for machining, which not only results in a low production efficiency due to a discontinuous production process, but also is labor and time consuming.
Therefore, how to overcome the above-described drawbacks of the prior art has become an urgent issue in the art.
In view of the above-described drawbacks of the prior art, the present disclosure provides a machining apparatus, which comprises: a transport device for moving a target object, wherein the target object has a first surface, a second surface opposite to the first surface, a side surface adjacent to and connecting the first surface and the second surface, and a flange protruding from the side surface, and four corners of the second surface have four foot bases; a height milling device actuating in cooperation with the transport device for machining end surfaces of the foot bases of the target object, wherein the height milling device comprises a height milling component comprising at least one first milling tool, a first motor directly driving the first milling tool by a first shaft coupling, at least one first support structure having sliding rails disposed on surfaces of two opposite sides thereof, at least one carrying frame symmetrically disposed on the two opposite sides of the first support structure, and at least one adjustment member, wherein the first motor and the first milling tool are disposed on one side of the carrying frame and a sliding base engaged with the sliding rails is disposed on another side of the carrying frame, wherein the adjustment member drives the first milling tool on the carrying frame to move linearly up and down along the sliding rails to reach a height required to process the foot bases, and wherein the first motor and the first milling tool are integrated in a linear manner by the first shaft coupling; an edge milling device actuating in cooperation with the transport device for machining the flange of the target object, wherein the edge milling device comprises an edge milling component comprising a second milling tool, a second support structure for driving the second milling tool to displace linearly, a frame base displaceably disposed on the second support structure for carrying the second milling tool, and a second motor disposed on the frame base for directly driving the second milling tool by a second shaft coupling to cause the frame base and the second milling tool to move close to or away from the target object, thereby allowing the second milling tool to perform an edge milling machining on the target object, wherein the second support structure is a plate base body, and wherein the second motor and the second milling tool are integrated in a linear manner by the second shaft coupling; and a hole forming device for forming holes on the four foot bases of the target object, wherein the hole forming device comprises at least one hole forming member for performing a hole forming machining on the target object, and at least one third motor for rotating the hole forming component by a third shaft coupling, and wherein the third motor and the hole forming member are integrated in a linear manner by the third shaft coupling.
In the aforementioned machining apparatus, the transport device comprises a support component and at least one picking and placing component displaceably disposed on the support component and cooperating with the support component to move the target object, thereby picking and placing the target object, wherein the support component includes two rod frames and a beam arranged on the two rod frames, the picking and placing component includes a gripping portion with a holding member and a carrying portion for arranging the gripping portion, wherein the beam is equipped with a sliding rail and a sliding base for guiding the displacement of the picking and placing component, the sliding rail is fixed on the beam, the sliding base is fixed on the carrying portion, the sliding base and the carrying portion move linearly on the sliding rail, and wherein the beam is equipped with at least one rack and a gear that is pivotally connected to the picking and placing component, wherein the rack is fixed on the beam, and wherein a servo motor and a speed reducer are fixed on the carrying portion, the servo motor actuates the gear to rotate and roll along the rack to linearly displace the picking and placing component, so that the picking and placing component can be stably linearly displaced between the two rod frames via the sliding rail.
In the aforementioned machining apparatus, the carrying frame is an L-shaped frame body symmetrically disposed on the two opposite sides of the first support structure, wherein the first milling tool and the first motor are disposed on the side of the carrying frame facing the target object in a manner that the first milling tool on the carrying frame moves linearly up and down along the sliding rails.
In the aforementioned machining apparatus, the height milling device further comprises: a first base platform for disposing the height milling component; a first positioning member disposed on and in parallel to the first base platform for carrying the target object and limiting displacement of the target object; a fastening portion correspondingly disposed at two opposite sides of the first positioning member for pressing the target object on the first positioning member; and a driving member for driving the first support structure to displace, thereby driving the height milling component to move linearly to perform a height milling machining on the target object.
In the aforementioned machining apparatus, the first motor is fixed on an upper seat body of the first shaft coupling seat by bolts, and a lower seat body of the first shaft coupling seat is fixed on a first milling head of the first milling tool by bolts, the first shaft coupling is disposed in the first shaft coupling seat to pivotally connect the first motor and the first milling head, wherein the first shaft coupling is a cylindrical structure made of high vibration-absorbing material, and wherein a rotating shaft of the first motor is fixed on one end of the first shaft coupling, and a rotating shaft of the first milling head is fixed on the other end of the first shaft coupling.
In the aforementioned machining apparatus, the second support structure has a displacement direction perpendicular to a displacement direction of the frame base, and the second support structure has a rail, and the frame base has at least one sliding block cooperated with the rail, and wherein the sliding block moves along the rail to cause the frame base to displace relative to the second support structure.
In the aforementioned machining apparatus, the edge milling device further comprises: a second base platform for displaceably disposing the edge milling component thereon, wherein the second support structure is displaceably disposed on the second base platform; a second positioning member disposed on the second base platform for placing the target object, wherein the edge milling component is disposed at a side of the second positioning member to displace relative to the second positioning member and perform the edge milling machining on the target object; and a fastening portion disposed corresponding to the second positioning member for pressing the target object on the second positioning member.
In the aforementioned machining apparatus, the hole forming member is of a step drill type.
In the aforementioned machining apparatus, the hole forming device further comprises: a base platform defined with a machining area and a discharging area, wherein the hole forming member is displaceably disposed on the machining area to perform a hole forming machining on the foot bases of the target object, thereby completing drilling operation of counterbored holes required at the foot bases of the target object; a positioning member disposed on the machining area of the base platform for limiting the target object in the machining area; and a fastening structure arranged corresponding to the positioning member to contact and abut against the target object on the base platform.
In the aforementioned machining apparatus, the machining apparatus further comprises a flipping device disposed between the edge milling device and the hole forming device for flipping the first surface or the second surface of the target object, wherein the flipping device comprises a base platform, a shaft structure disposed on the base platform, a positioning member disposed on the base platform, a third support structure displaceably disposed on the base platform, and a driving member disposed on the base platform, and wherein one end of the positioning member is pivotally connected to the shaft structure to flip relative to the base platform, and the driving member drives the positioning member, such that the positioning member flips under force over the third support structure.
In the aforementioned machining apparatus, the hole forming member further comprises a fourth support structure configured with a plurality of the third motors and a lifting structure arranged on the fourth support structure, the lifting structure includes a lifting plate for disposing a plurality of third motors and a power group mounted on the fourth support structure to drive the lifting plate to go up and down linearly, and the lifting plate is connected to at least one sliding block, and the sliding rail is fixed on the fourth support structure, wherein the power group has a telescopic rod fixedly connected to the lifting plate, so that when the telescopic rod pushes and pulls the lifting plate to move the sliding block up and down in a straight line on the sliding rail, the plurality of third motors can be driven to perform a linear reciprocating motion within a certain distance.
In summary, in the machining apparatus according to the present disclosure, the height milling device, the edge milling device and the hole forming device are integrated on a production line, and the first to third motors (e.g., servo motors) are used to actuate the first milling tool, the second milling tool and the hole forming member, respectively. As such, on the single production line, a height milling machining, an edge milling machining, a hole forming machining and so on can be performed on foot bases of an elevated floor, thus speeding up the production, improving the production efficiency and reducing the labor cost.
The following illustrative embodiments are provided to illustrate the present disclosure, these and other advantages and effects can be apparent to those in the art after reading this specification.
It should be noted that all the drawings are not intended to limit the present disclosure. Various modifications and variations can be made without departing from the spirit of the present disclosure. Further, terms such as “up,” “down,” “front,” “rear,” “left,” “right,” “a,” etc. are merely for illustrative purposes and should not be construed to limit the scope of the present disclosure.
In an embodiment, for the machining apparatus 1 and for purpose of illustration, the direction of the production line is defined as a left or right direction (e.g., an arrow direction Y), a direction perpendicular to the production line is defined as a front or rear direction (e.g., an arrow direction X), and the height direction along the machining apparatus 1 is defined as a top or bottom direction (e.g., an arrow direction Z). It should be understood that the aforementioned orientations are used to illustrate the arrangement of the embodiment, and the present disclosure is not limited thereto.
The transport device 1a is used to transport (e.g., grip) a target object 9 to a required machining position of the production line. To facilitate placing of the target object 9 on the height milling device 2, the edge milling device 3, the flipping device 4 and/or the hole forming device 5, the transport device 1a is disposed over the height milling device 2, the edge milling device 3, the flipping device 4 and the hole forming device 5.
In an embodiment, referring to
Further, the picking and placing component 10 includes a gripping portion 10a with a holding member 100 and a carrying portion 10b for arranging the gripping portion 10a.
In an embodiment, referring to
For example, the width D of the holding member 100 of the gripping portion 10a can be adjusted according to the requirement so as to grip the target object 9 having a different width. A hydraulic or pneumatic cylinder (serving as a power source 10d) can be used to control the distance of the two gripping portions 10a so as to grip or loosen the target object 9. The carrying portion 10b is a movable frame, which is vertically disposed on the beam 111 (or the sliding rail 112) and pivotally connected to the gear 113. The gear 113 is engaged with the rack 112a (as shown in
Furthermore, the number of the picking and placing component 10 can be set according to needs. For example, the picking and placing components 10 are respectively arranged corresponding to machining positions of the height milling device 2, the edge milling device 3 and the flipping device 4 (as such, at least two sets of picking and placing components 10 are arranged). For instance, one picking and placing component 10 is arranged between the height milling device 2 and the edge milling device 3, and the other picking and placing component 10 is arranged between the edge milling device 3 and the flipping device 4. If needed, a plurality of picking and placing components 10 can be added between the rod frames 110 and the height milling device 2 (such as a dash line shown in
In addition, referring to
The height milling device 2 is disposed at the earliest machining stage of the entire production line and actuates in cooperation with the transport device 1a to process the end surfaces 9d of the foot bases 90. For example, the height milling device 2 is used to remove the burrs on the end surfaces 9d of the four foot bases 90 of the elevated floor so as to process the elevated floor to a required height.
In an embodiment, referring to
Further, the height milling component 2a has at least a first milling tool 20, a first servo motor 26 (e.g., the first servo motor 26 may be used as a motor) actuating the first milling tool 20, at least a first support structure 23 displaceably disposed on the first base platform 21, a carrying frame 24 symmetrically disposed on left and right sides of the first support structure 23 for carrying the first milling tool 20, and at least an adjustment member 25. In an embodiment, two separate first support structures 23 and four separate carrying frames 24 are provided to form two machine units each comprising one separate first support structure 23 and two separate carrying frames 24. The two machine units are parallelly disposed at the two opposite sides of the first positioning member 22, and the two separate carrying frames 24 of each machine unit are fastened on the two opposite sides of the corresponding first support structure 23 such that the plurality of first milling tools 20 on the carrying frames 24 can be simultaneously driven by the same power unit 28 so as to rapidly process the foot bases 90 of the target object 9 to the required height. For example, each carrying frame 24 is an L-shaped frame body. The first servo motor 26 (as shown in
The first support structure 23 is a base body, which has an adjustment member 25 disposed thereon. The adjustment member 25 has a rotating rod 250 and a rotating disc 251. The rotating rod 250 can be manually operated so as to rotate the rotating disc 251. As such, the adjustment member 25 rotates a speed reducer 25a, the speed reducer 25a further drives a screw rod 250a to rotate, and the screw rod 250a further drives a nut 251a to move up and down. Since the nut 251a is fastened on the carrying frame 24, the screw rod 250a can drive the carrying frame 24 to rise and descend (e.g., in the arrow direction Z), thereby displacing the first milling tool 20 to the required height position. For example, the carrying frame 24 can be displaced via a guiding structure 24a. The guiding structure 24a includes a sliding rail 240a and a sliding base 241a engaged with the sliding rail 240a. The sliding rail 240a is fastened on two opposite surfaces of the first support structure 23, and the sliding base 241a is fastened on another end side of the carrying frame 24. When the rotating rod 250 rotates the rotating disc 251, the first milling tool 20 on the carrying frame 24 is moved linearly up and down (e.g., in the arrow direction Z) along the sliding rail 240a. Further, the first milling tool 20 can be adjusted to the height required to process the foot bases 90 according to the scale on a numerical instrument of the adjustment member 25. For instance, the numerical instrument (not shown) can be disposed on the rotating disc 251 of the adjustment member 25 to clearly control the height position of the carrying frame 24, thus allowing the first milling tool 20 to mill the four foot bases 90 of the target object 9 to the required height, for example, from a height of 56 mm before milling to a height of 55 mm after milling.
Further, according to the requirement, a driving member 27 can be disposed on the first base platform 21 for driving the first support structure 23 to displace, and a power unit 28 is disposed on the first base platform 21 for actuating the driving member 27, thereby driving the height milling component 2a to move linearly and perform a height milling machining on the target object 9. For example, the power unit 28 is a motor, which is fastened on a side surface of the first base platform 21 via a speed reducer 280. The driving member 27 includes a ball screw rod 27a, a bearing 27c (as shown in
The edge milling device 3 actuates in cooperation with the transport device la to process the flange 91 of the target object 9. For example, the edge milling device 3 is used to remove the burrs on the four sides around the elevated floor so as to process the four edge dimensions of the elevated floor. For instance, by using a man-machine control interface, machining values are inputted via a programmable logic controller (PLC) so as to control the four edge dimensions of the elevated floor to be processed.
In an embodiment, referring to
Further, each of the edge milling component 3a includes a second milling tool 30, a second support structure 33 disposed on the second base platform 31, a frame base 34 disposed on the second support structure 33 for carrying the second milling tool 30, and a second servo motor 36 (e.g., the second servo motor 36 may be used as a motor) disposed on the frame base 34 for actuating the second milling tool 30. The frame base 34 is displaceably disposed on the second support structure 33 so as to move close to or away from the target object 9 along with the second milling tool 30. As such, the second milling tool 30 can be displaced to the required position to perform an edge milling machining on the target object 9. For example, for a combination of guiding rail and sliding base, a rail 35 is disposed on an upper side of the second support structure 33 and a sliding block 340 is disposed on a lower side of the frame base 34 to cooperate (e.g., engage) with the rail 35, thus allowing the second milling tool 30 to displace linearly (in a short distance) to the required machining position. For instance, the frame base 34 is configured with the second milling tool 30 and the second servo motor 36 actuating the second milling tool 30 to rotate. Moreover, as shown in
Further, the second support structure 33 is a plate base body, which is displaceably disposed on the second base platform 31. For example, the second base platform 31 further has a sliding rail 37 for limiting the displacement direction of the second support structure 33 and a power unit 38 for bringing (e.g., driving) the second support structure 33 and the frame base 34 to displace, as shown in
Furthermore, the power unit 38 further includes a second motor 38b, a rail 35 is fastened on the second support structure 33, and at least a sliding block 340 cooperated (e.g., engaged) with the rail 35 is fastened at the bottom of the frame base 34. The sliding block 340 can move on the rail 35 and thus the second motor 38b can drive the frame base 34 to displace linearly relative to the second support structure 33. Therefore, the second milling tool 30 can linearly displace to the required plane position so as to move close to or away from the second positioning member 32. For example, based on one side of the second positioning member 32, the displacement direction of the second support structure 33 (the movement directions f2, b2 as shown in
The flipping device 4 is disposed between the edge milling device 3 and the hole forming device 5 and actuates in cooperation with the transport device 1a to flip the first surface 9a or the second surface 9b of the target object 9. For example, after the burrs are removed, the elevated floor is flipped such that the first surface 9a thereof faces upward.
In an embodiment, referring to
Further, according to the requirement, at least a fastening structure 42a can be disposed at the front and rear sides of the third positioning member 42 to limit the displacement of the target object 9 and prevent the target object 9 from deviating from the third positioning member 42. Further, if needed, an abutting structure 44 can be disposed on the third base platform 41 to abut against the other end side of the third positioning member 42. For instance, the fastening structure 42a is pushed or pulled by a pneumatic cylinder (not shown) so as to engage with or separate from the third positioning member 42. As such, the fastening structure 42a abuts against or separates from the target object 9.
Furthermore, the third support structure 43 is a feeding plate, and a set of guiding rails 45 are disposed on the third base platform 41 corresponding to the third support structure 43, thus allowing the third support structure 43 to move between the third positioning member 42 and the hole forming device 5 along the guiding rails 45. For example, the bottom side of the third support structure 43 has a plurality of displacement portions 430 (e.g., sliding blocks) to engage with the guiding rails 45, thus allowing the third support structure 43 to move linearly along the guiding rails 45 and the third support structure 43 to move close to or away from the third positioning member 42. For instance, the third support structure 43 is pulled and driven by a pneumatic cylinder (not shown) to move linearly along the guiding rails 45.
In addition, the third positioning member 42 is a flipping plate, and the driving member 47 (as shown in
The hole forming device 5 actuates in cooperation with the flipping device 4 so as to form at least a hole 900 (counterbored hole as shown in
In an embodiment, the flipping device 4 and the hole forming device 5 are disposed at the same machining position, and the flipping device 4 and the hole forming device 5 cooperate with the same set of transport device 1a. Referring to
For example, the fourth base platform 51 and the third base platform 41 can be coplanar, and a machining area A1 and a discharging area A2 are defined on the fourth base platform 51. The fourth positioning member 52 is disposed at an edge of the machining area A1 to limit the target object 9 in the machining area A1, and the fourth support structure 53 covers over the machining area A1. The hole forming member 50 is displaceably disposed over the machining area A1 to perform a hole forming machining on the foot bases 90 of the target object 9, thereby completing drilling operation of counterbored holes required at the foot bases 90 of the target object 9. Further, the guiding rails 45 extend to the machining area A1 of the fourth base platform 51. For instance, after the third support structure 43 transports the elevated floor to the machining area A1 along the guiding rails 45, the fourth positioning member 52 limits the target object 9 so as to facilitate positioning of the target object 9 on the fourth base platform 51.
Further, the fourth positioning member 52 is arranged corresponding to an edge of the fourth base platform 51 so as to limit the displacement of the target object 9 and prevent the target object 9 from deviating in the machining area A1. For instance, according to the path direction of feeding (from the third base platform 41 to the machining area A1) or the guiding rails 45, the fourth positioning member 52 is disposed at the end of the feeding path, for example, rear and right sides of the machining area A1, thereby achieving the purpose of limiting the displacement of the feeding plate. For example, a buffer member 520, such as a runner (e.g., rotating wheel), a bearing or the like, is disposed on the top end of the fourth positioning member 52 so as to contact the target object 9 in a smooth sliding manner. Therefore, the feeding plate and the target object 9 thereon can smoothly enter the machining area A1 (e.g., without being jammed) with reduced friction.
Furthermore, the fourth support structure 53 is a frame body, which corresponds to the range of the machining area A1 and covers over the machining area A1. According to the requirement, at least a third servo motor 56 can be provided to the fourth support structure 53 to actuate the hole forming member 50 (as shown in
The lifting structure 58 includes a lifting plate 58a for disposing a plurality of third servo motors 56 and a power group 58b mounted on a top 53a of the fourth support structure 53 to drive the lifting plate 58a to go up and down linearly. The lifting plate 58a is connected to a sliding block 582, and the sliding rail 583 is fixed on the fourth support structure 53, wherein the power group 58b is a hydraulic cylinder, which has a telescopic rod 580 fixedly connected to the lifting plate 58a. When a hydraulic cylinder pump 58c drives the telescopic rod 580 to push and pull the lifting plate 58a via an oil pipe 581, the sliding block 582 moves up and down in a straight line on the sliding rail 583 (as shown in the arrow directions Z1 and Z2 in
In another embodiment, as shown in
Therefore, when the third servo motor 56 drives the hole forming member 50 to rotate, with the cooperation of the lifting structure 58, the hole forming member 50 can be driven to move vertically up and down on the surface of the machining area A1, so as to form counterbore holes by drilling holes for the foot base 90 of the raised floor. It should be understood that the relative configuration of the hole forming member 50 and its surroundings can be designed according to requirements, as long as the hole forming member 50 can be lifted and rotated at the same time (the cooperation of the lifting structure 58 and the third servo motor 56), there is no special limitation.
It should be understood that the structure of the fourth support structure 53 and the arrangement of the third servo motor 56 and the hole forming member 50 can be designed according to the requirement, and the present disclosure is not limited as such.
In addition, a fastening structure 54a can be disposed corresponding to the fourth positioning member 52 and abut against the target object 9. For example, the fastening structure 54a is such as a physically pressing head or a vacuum adsorption head disposed on the lower side of the fourth support structure 53. As such, the fastening structure 54a can be driven by a pneumatic or hydraulic component (not shown) to press the target object 9. An actuating member 57 with a rake-shaped front end is disposed at the machining area A1 in the direction corresponding to the discharging area A2. The actuating member 57 is a retractable structure, which pushes the side surface 9c of the target object 9 in the machining area A1 via a pneumatic or hydraulic component (not shown). Therefore, after the target object 9 is processed in the machining area A1, the target object 9 is displaced under force to the discharging area A2.
When the machining apparatus 1 is used on the production line, one picking and placing component 10 of the transport device la transports a single target object 9 to the height milling device 2, so that the height milling device 2 performs a height milling operation (i.e., burr milling) on the foot bases 90 of the target object 9. After the height milling operation is completed, another picking and placing component 10 of the transport device la transports the target object 9 from the height milling device 2 to the edge milling device 3 for edge milling operation, where the edge milling device 3 mills the burrs on the flange 91 of the four side surfaces 9c of the target object 9.
In an embodiment, by the design of a loop-type displacement of the edge milling component 3a of the edge milling device 3 (in the movement directions f1, f2, b1, b2 of
Since the early milling operation is performed on the bottom of the elevated floor (the second surface 9b of the target object 9) and a later hole drilling operation is to be performed on the top surface of the elevated floor (the first surface 9a of the target object 9), it is necessary to flip the elevated floor before the hole drilling operation. Therefore, the target object 9 is transported from the edge milling device 3 to the third positioning member 42 of the flipping device 4 via another picking and placing component 10 of the transport device 1a. Then, the driving member 47 rotates the shaft structure 40 to flip the third positioning member 42 along the shaft structure 40. As such, the target object 9 is flipped 180 degrees and placed on the third support structure 43. Thereafter, the third support structure 43 is slid into the machining area A1 of the hole forming device 5 by the guiding rails 45. It should be understood that the target object 9 can also be flipped manually.
Finally, drilling operation of counterbored holes required at the foot bases 90 of the target object 9 (holes 900 as shown in
In summary, in the machining apparatus 1 according to the present disclosure, the first servo motor 26 and the first milling tool 20 are integrated in a linear manner to reduce the volume, the second servo motor 36 and the second milling tool 30 are integrated in a linear manner to reduce the volume of the frame base 34, and the third servo motor 56 and the hole forming member 50 are integrated in a linear manner to reduce the volume. Therefore, on a single production line, a height milling machining can be performed on the foot bases 90 and an edge milling machining and a hole forming machining can be performed on the flange 91 for the elevated floor so as to speed up the production, improve the production efficiency and reduce the labor cost. The present disclosure is characterized in that the first to third servo motors 26, 36, 56 directly drive the first milling tool 20, the second milling tool 30 and the hole forming member 50 to rotate, which not only reduces the volume of the height milling device 2, the edge milling device 3 and the hole forming member 50, but also improves the machining precision and the machining speed via digital control of rotation of the first to third servo motors 26, 36, 56. The conventional motor driving of the prior art cannot achieve such an efficiency.
Moreover, the first to third servo motors 26, 36, 56 are driven by the first to third shaft couplings 26a, 36a, 56a to effectively absorb shock, so that the noise of the machining apparatus 1 can be reduced during operation. For example, compared with traditional belt-driven motors, the first to third servo motors 26, 36, 56 are integrated with the milling tool or drill head in a linear manner, which not only reduces the need for the traditional transmission mechanism to be equipped with two pulley and belt (i.e., the traditional motor must use the pulley to drive the milling tool to rotate), but also significantly reduces the volume, greatly improves the accuracy, and reduces the vibration and noise generated by the pulley.
Therefore, effect enhancements of the present disclosure are as follows:
First, advantages of using servo motors:
1. Fast response, the servo motor can reach the required speed (above 2000 RPM) in a short time to reduce waiting time and thus increase the floor machining speed.
2. The servo motor can be used in a wide range of speed (3000-5000 RPM). According to the different thickness of the floor machining, the required speed can be adjusted to increase the usage time (service life) of the tool and improve the processing accuracy. For example, when the machining range of raised floor thickness is increased from 1 mm to 2-12 mm, the cutting thickness becomes larger, and the cutting resistance also increases, which increases the cutting heat. Therefore, by adjusting the rotation speed of the servo motor, the cutting speed is reduced.
3. The servo motor can maintain a stable torque at different speeds, and directly drive the milling tool for machining. Therefore, there is no problem of insufficient torque caused by traditional stepping motors when the load is high, the inertia is too large or the speed increases, and thus the problem of being unable to drive the milling tool. It should be noted that the torque of a traditional stepping motor decreases gradually as the speed increases.
Second, advantages of a direct drive manner in which the servo motor is integrated with the milling tool or the hole forming member in a linear manner:
1. It saves more space and the size of the overall height milling device is smaller.
2. Efficiency can be improved, and power is not consumed in the reduction mechanism For example, belts, chains or components in gearboxes used in conventional motors rub against each other.
3. Noise can be reduced. The overall apparatus of the present disclosure is relatively simple, and there are few parts, so it is not easy to generate vibration, so the generated noise is also small.
4. Longer life can be provided, and fewer components means fewer parts that can break easily. For example, damage to traditional machining systems is most often caused by aging (such as stretching of belts) or stress of parts.
The above-described descriptions of the detailed embodiments are to illustrate the implementation according to the present disclosure, and it is not to limit the scope of the present disclosure. Accordingly, all modifications and variations completed by those with ordinary skill in the art should fall within the scope of present disclosure defined by the appended claims.
Number | Date | Country | Kind |
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110127470 | Jul 2021 | TW | national |
110208801 | Jul 2021 | TW | national |
Number | Date | Country | |
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Parent | 17666614 | Feb 2022 | US |
Child | 18125769 | US |