The present invention relates to a machining assembly according to the preamble of claim 1.
For making of holes in for instance concrete or other hard materials, it is known to use a machining assembly with a drilling tool driven by a drive motor where the drive motor is arranged in a drive unit carried by a stand. Such a machining assembly is for instance previously known from WO 82/00863 A1. In the machining assembly according to WO 82/00863 A1, the drive unit is connected to a feeding device, by means of which the drive unit is displaceable along a column included in the stand, which column in its turn is carried by a bottom plate resting against a supporting surface. The drilling tool may for instance consist of a hollow cylindrical drill bit, which at one end is attached to a spindle driven by the drive motor and which at its other end is provided with machining bodies fixed to the outer ring-shaped edge of the drill bit, diamond being the cutting material of the machining bodies. When a hole is to be made for instance in a construction member, such as joists or a wall, the drive unit is fed along the column in the direction towards the construction member together with the drill bit driven by the drive unit, the drill bit working its way into the construction member and cutting out a cylindrical body from the construction member while leaving a corresponding cylindrical hole therein.
The object of the present invention is to provide a machining assembly of the type mentioned by way of introduction with a new and favourable design.
According to the present invention, said object is achieved by means of a machining assembly having the features defined in claim 1.
The machining assembly according to the invention comprises:
a drive unit with a drive motor and a drive member rotatable by the drive motor, which drive member is rotatably arranged in a housing of the drive unit; and
a transmission unit, which is attached or attachable to the drive unit and comprises:
The transmission unit is adjustable into different rotational positions in relation to the drive unit by pivoting the housing of the transmission unit in relation to the housing of the drive unit about a pivot axis coinciding with said first axis of rotation, and the machining assembly comprises locking means for locking the housing of the transmission unit to the housing of the drive unit in a desired rotational position in relation to this housing.
By pivoting the transmission unit in relation to the drive unit it becomes possible, in a simple and rapid manner, to adjust the lateral position of for instance a machining tool in the form of a drilling tool in relation to the object to be drilled before the drilling is started, without having to move the drive unit or the stand which carries the drive unit. In the case when the drive unit is displaceable along a column, it will also become possible, when drilling by means of a drilling tool attached to the second rotatable member, to reduce the distance between the column and the centre line of the drilling tool by positioning the transmission unit in a rotational position with the drilling tool as close as possible to the column. The shorter the distance between the centre line of the drilling tool and the column, the less the tendency of the column to bend backwards away from the drilling tool when the drilling pressure is applied. A reduced deflection of the column will result in that the drilling tool will be moved straighter down into the drill hole, which will reduce the friction between the envelope surface of the drilling tool and the drill hole wall and thereby entails a more rapid and less energy-intensive drilling process.
According to an embodiment of the invention, the transmission mechanism comprises a first gear wheel which is non-rotatably connected to the first rotatable member and a second gear wheel which is non-rotatably connected to the second rotatable member, wherein the first gear wheel, directly or via one or more intermediate gear wheels, is in driving engagement with the second gear wheel so that the second rotatable member is made to rotate about the second axis of rotation via these gear wheels when the first rotatable member is rotated about the first axis of rotation. By a suitable design of the gear wheels of the transmission mechanism, the gear ratio between the first rotatable member and the second rotatable member and thereby the rotational speed of the second rotatable member can be adjusted as required.
Another embodiment of the invention is characterized in:
that said locking means comprises a clamp ring which is rotatably arranged in the housing of the drive unit around said drive member, and two or more screw members co-operating with the clamp ring, the respective screw member being connected to the clamp ring via a respective threaded connecting member which extends through the housing of the transmission unit;
that the clamp ring is provided with a shoulder, which bears against a corresponding shoulder in the housing of the drive unit and thereby prevents an axial displacement of the clamp ring in the direction towards the transmission unit;
that the housing of the transmission unit is provided with a support surface, via which the housing is arranged to bear against a corresponding support surface on the housing of the drive unit; and
that said screw members are arranged on either side of the first rotatable member and arranged, when being tightened, to press the housing of the transmission unit in the direction towards the clamp ring so that said support surfaces are pressed against each other into mutual locking engagement and thereby locks the housing of the transmission unit to the housing of the drive unit in the prevailing rotational position.
It hereby becomes possible, in a rapid and simple manner, to lock the housing of the transmission unit to the housing of the drive unit in a desired rotational position.
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Another embodiment of the invention is characterized in:
that the drive unit is provided with a fluid channel, which is connected to a fluid channel that extends through the clamp ring;
that the transmission unit is provided with a fluid channel which extends through the transmission unit; and
that said fluid channel in the clamp ring, when the transmission unit is attached to the drive unit, is connected to said fluid channel in the transmission unit via a connection member which extends between the clamp ring and the housing of the transmission unit.
Owing to the fact that the connection member extends between the clamp ring and the housing of the transmission unit, the connection member will move together with the clamp ring when the clamp ring is pivoted together with the housing of the transmission unit about said pivot axis, whereby said fluid channels may remain connected to each other through the connection member when the housing of the transmission unit is pivoted in relation to the housing of the drive unit. Hereby, it will be possible to supply flushing liquid through these fluid channels to a machining tool attached to the transmission unit irrespective of the rotational position of the transmission unit in relation to the drive unit.
According to another embodiment of the invention, the transmission unit is detachably connectable to the drive unit. Hereby, a transmission unit connected to the drive unit may in case of need be exchanged for another transmission unit.
According to another embodiment of the invention, the machining assembly comprises two or more such transmission units, which are detachably connectable to the drive unit and which have different distances between the first axis of rotation and the second axis of rotation and/or different gear ratios of the transmission mechanism. Hereby, the machining assembly may in a simple and rapid manner be adapted in dependence on the machining tool to be used by change of transmission unit. A transmission unit with a longer distance between the axes of rotation and a lower gear ratio of the transmission mechanism may for instance be chosen when drilling is to take place with a drilling tool which has a comparatively large diameter, whereas a transmission unit with a shorter distance between the axes of rotation and a higher gear ratio of the transmission mechanism may be chosen when drilling is to take place with a drilling tool which has a comparatively small diameter.
Other favourable features of the machining assembly according to the invention will appear from the dependent claims and the description following below.
The invention will in the following be more closely described by means of embodiment examples, with reference to the appended drawings. It is shown in:
a a perspective view of a drive unit with a lengthened transmission unit, with the transmission unit shown in a first rotational position in relation to the drive unit, and
b a perspective view corresponding to
In the illustrated embodiment, the machining assembly 1 is provided with a stand 8, which comprises a base plate 9, through which the stand is intended to rest against a supporting surface, and an elongated column 10 which is attached to the base plate 9 and projects from this base plate. The column 10 is with advantage pivotally mounted to the base plate 9 in order to allow an adjustment of the inclination of the column in relation to the base plate. A cog track 11 extends along the column 10. In the illustrated example, this cog track 11 is formed by two racks 12a, 12b, which face each other and which are arranged in parallel with and at a distance from each other. The drive unit 2 is connected to a feeding device 13, which is provided with a rotatable feed gear wheel 14 (see
The transmission unit 4 has an external housing 20. A first rotatable member 21 (see
A transmission mechanism 26 (see
The transmission unit 4 is adjustable into different rotational positions in relation to the drive unit 2 by pivoting the housing 20 of the transmission unit in relation to the housing 6 of the drive unit about a pivot axis coinciding with said first axis of rotation A1. Consequently, the transmission unit 4 is pivotally attached to the drive unit 2 in such a manner that the housing 20 of the transmission unit can be pivoted in relation to the housing 6 of the drive unit about said pivot axis with the transmission unit 4 remaining connected to the drive unit 2. This pivot axis extends in parallel with the longitudinal axis of the column 10 when the drive unit 2 is connected to the column by means of the feeding device 13. The machining assembly 1 comprises locking means 40 for locking the housing 20 of the transmission unit to the housing 6 of the drive unit in a desired rotational position in relation to this housing.
In the illustrated embodiment, the transmission mechanism 26 comprises a first gear wheel 27, which is non-rotatably connected to the first rotatable member 21, and a second gear wheel 28, which is non-rotatably connected to the spindle 23. The first gear wheel 27 and the first rotatable member 21 are suitably formed in one piece, and the second gear wheel 28 and the spindle 23 are suitably formed in one piece. In the example illustrated in
In the illustrated embodiment, the drive member 3 consists of a drive shaft, which projects from the housing 6 of the drive unit and which is configured for engagement in an axial recess 29 in the first rotatable member 21. The drive member 3 is provided with external axial splines 30 configured for engagement with corresponding internal axial splines 31 in the recess 29 of the first rotatable member 21 for transmitting torque between the drive member and the first rotatable member. As an alternative, the drive member 3 could be provided with a recess for receiving a projecting shaft of the first rotatable member 21. As an alternative to axial splines, the drive member 3 and the recess 29 could be provided with mutually complementary polygonal cross-sectional shapes, such as for instance quadrangular or hexagonal cross-sectional shapes, for transmitting torque between the drive member and the first rotatable member. In the illustrated example, the drive member 3 is non-rotatably connected to a rotatable drive disc 32, which is connected to the output shaft of the drive motor via a reduction gear (not shown).
A first cylindrical guide member 33 is fixed to the housing 20 of the transmission unit and arranged coaxially with the first rotatable member 21, whereas a second cylindrical guide member 34 is fixed to the drive unit 2 and arranged coaxially with the drive member 3. These guide members 33, 34 consequently extend around the first axis of rotation A1. The guide members 33, 34 are in engagement with each other when the transmission unit 4 is attached to the drive unit 2 so as to jointly form at radial guiding between the housing 20 of the transmission unit and the drive unit 2. These guide members 33, 34 could alternatively be conically shaped. In the illustrated embodiment, the first guide member 33 consists of a guide sleeve which is fixed on a projection 35 of the housing of the transmission unit, whereas the second guide member 34 consists of a corresponding guide sleeve which is fixed to the clamp ring 41 described below.
In the illustrated embodiment, the above-mentioned locking means 40 comprises a clamp ring 41 (see
As an alternative, the respective screw member could consist of a screw with a screw head, which bears against the housing 20, and a screw shaft, which extends through the housing and at one of its ends is provided with an external thread configured for engagement with a corresponding internal thread in the clamp ring 41. In this case, the screw shaft consequently forms the above-mentioned connecting member.
The housing 20 of the transmission unit is provided with a support surface 50, via which the housing 20 is arranged to bear against a corresponding support surface 51 on the housing 6 of the drive unit. These support surfaces 50, 51 may be conically shaped or plane. When the support surfaces 50, 51 are conically shaped, the above-mentioned guide members 33, 34 could be dispensed with. In the illustrated embodiment, the last-mentioned support surface 51 is formed by a slide ring 52 attached to the housing 6 of the drive unit. When the screw members 42 are tightened, the flanges 48 will press the housing 20 of the transmission unit in the direction towards the clamp ring 41 so that said support surfaces 50, 51 are pressed against each other into mutual locking frictional engagement and thereby lock the housing 20 of the transmission unit to the housing 6 of the drive unit in the prevailing rotational position. By loosening these screw members 42, the locking frictional engagement between the support surfaces 50, 51 is also loosened so that the housing 20 of the transmission unit will be free to be pivoted in relation to the housing 6 of the drive unit about the above-mentioned pivot axis. During such a pivoting, the support surface 50 of the transmission unit slides against the support surface 51 of the drive unit and the clamp ring will be rotated in relation to the housing 6 of the drive unit together with the transmission unit by means of the engagement of the connecting members 45 with the housing 20 of the transmission unit and the clamp ring 41.
In the illustrated embodiment, the drive unit 2 is provided with a fluid channel 53 (see
As an alternative to the illustrated embodiment, the housing 20 of the transmission unit could be pivotally connected to the housing 6 of the drive unit by means of a cylindrical guide member; which is rigidly connected to the housing 20 of the transmission unit and which is in rotatable engagement with a corresponding cylindrical guide member rigidly connected to the housing 6 of the drive unit, the first-mentioned guide member being lockable to the last-mentioned guide member in a desired rotational position in relation to this guide member by means of suitable locking means.
In the illustrated embodiment, the tool holder 18 is attached to the spindle 23 by means of a coupling device 25, which comprises an externally cone-shaped section 60 on the tool holder configured to engage with a corresponding internally cone-shaped section 61 in the spindle. Three locking balls 62 are received in a respective radial through hole 63 in the internally cone-shaped section 61, while being radially displaceable in this hole. A locking sleeve 64 is rotatably arranged on the outside of the spindle 23 outwardly of the locking balls 62. This locking sleeve 62 is rotatable to an fro between a locking position (see
The transmission unit 4 is suitably detachably connectable to the drive unit 2, so that a transmission unit attached to the drive unit may be exchanged for another transmission unit in case of need. The machining assembly 1 with advantage comprises two or more transmission units 4, 4′, which are connectable to the drive unit 2 and which have different distances between the first axis of rotation A1 and the second axis of rotation A2 and/or different gear ratios of the transmission mechanism 26.
In the illustrated embodiment, the transmission unit 4 can be disengaged from the drive unit 2 by unscrewing the screw members 42 from the connecting members 45, whereby the transmission unit will be free to be pulled away from the drive unit in the axial direction of the connecting members. When a transmission unit 4 is to be displaced into engagement with the drive unit 2, the connecting members 45 will function as guide pins for the transmission unit 4 when the transmission unit slides axially on the connecting members 45 via guide holes 70 (see
a and 7b illustrate the drive unit 2 connected to a transmission unit 4′ which has a longer distance between the first axis of rotation A1 and the second axis of rotation A2 as compared to the transmission unit 4 illustrated in
The invention is of course not in any way restricted to the embodiments described above. On the contrary, many possibilities to modifications thereof will be apparent to a person with ordinary skill in the art without departing from the basic idea of the invention as defined in the appended claims.
Number | Date | Country | Kind |
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1000375-4 | Apr 2010 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE2011/050375 | 3/31/2011 | WO | 00 | 10/11/2012 |