Patent Grant
7156222
The present invention relates generally to an apparatus for retaining and advancing flexible bags for presentation to an associated filling apparatus, and more particularly to a magazine apparatus for retaining flexible bags which comprises a base conveyor, and a pair of generally vertically oriented digitated conveyor belts, which cooperate with the base conveyor to retain and advance the flexible bags in a generally upright orientation.
A wide variety of granulated or otherwise free-flow particulate products are packaged and sold in relatively large, flexible bags, including products such as bird seed, fertilizer, pet food, and the like. In order to promote efficient packaging of such products, automated weighing and dispensing machines are typically employed, with operation of such machines requiring that the flexible bags to be filled be presented to the machine in a generally upright orientation. Suitable opening and positioning mechanisms are subsequently employed for positioning and opening each bag in operative association with the associated dispensing apparatus, whereby the desired quantity of product is placed in each bag. Each bag is typically thereafter transported to an associated sealing apparatus or the like for closing the top of the now-filled package.
Heretofore, gravity-fed magazine-like devices have been employed for holding stacks of flexible bags, typically paper, with an endmost one of a bag in the magazine removed for subsequent filling. However, such magazine-like devices cannot always accommodate and efficiently handle, relatively large flexible bags, typically formed from paper or polymeric materials which can exhibit relatively slippery exterior surfaces. Additionally, because the flexible bags to be filled may be configured to include a bottom gusset, or other features such as a recloseable end or valve structure, making that end of the bag relatively thick, it is not unusual for a large stack of such bags to be “lopsided,” in the sense that one end of the stack (at which the bottom gussets of the bags are positioned) is much thicker than the other.
Efforts have been made to develop magazine devices for retaining and horizontally transporting and presenting large flexible bags, with the bags maintained in a generally vertical orientation, for subsequent filling. One such apparatus has employed a base conveyor, and a pair of associated, vertically oriented conveyors each formed from a plurality of vertically spaced bristled belts. In such an arrangement, each bag is maintained in a generally vertical orientation on the base conveyor, with opposite lateral edges of each bag retained within the bristled belts of the pair of vertical conveyors. However, experience has shown that flexible bags, which ordinarily do not exhibit much rigidity, may not always be efficiently and consistently retained within the bristled belts of the vertical conveyors. Because each vertical conveyor includes a plurality of vertically spaced bristled belts, each bag is substantially unsupported along portions thereof extending between the vertically spaced bristled belts. The frequently slippery, and flexible nature of such bags can cause them to become folded or otherwise displaced from an upright, fully extended orientation during advancement by such a device, precluding proper presentation of the bag for subsequent filling.
The present invention is directed to an improved magazine apparatus for retaining and conveying flexible bags in a fully extended, generally upright orientation for subsequent filling such as by automated filling equipment.
A powered magazine apparatus for retaining flexible bags in accordance with the present invention includes a base indexing conveyor, and a pair of vertically oriented indexing conveyors on respective opposite sides of the base conveyor. Notably, the vertical conveyors each comprise a digitated conveyor belt, comprising a large multiplicity of outwardly projecting fingers spaced vertically and horizontally from each other. As the digitated belts, and the base conveyor, are independently operated and indexed, flexible bags are retained and advanced in an upright, generally fully extended orientation as they rest upon the base conveyor, with opposite lateral edges of each bag generally retained within and between the outwardly projecting fingers of the digitated conveyor belts. Independent operation of the conveyors efficiently and consistently horizontally advances and transports the flexible bags in a generally upright, fully extended orientation, for presentation to an associated filling apparatus.
In accordance with the illustrated embodiment, the present apparatus includes a base frame, with the base conveyor of the apparatus carried by the base frame. First and second, generally vertically oriented side frames are positioned on respective opposite sides of the base conveyor. The apparatus includes first and second digitated conveyor belts respectively carried by the first and second side frames. Each of the digitated belts comprises a large multiplicity of outwardly projecting fingers, spaced horizontally and vertically from each other. The digitated belts may be formed from suitable elastomeric materials, whereby the fingers of each belt which may be generally conic, and exhibit sufficient resilient flexibility and friction to efficiently cooperate with the associated flexible bags to be retained by the apparatus.
Each of the digitated belts of the present apparatus defines an inner run along which the fingers of each digitated belt extend inwardly toward the base conveyor. By this arrangement, each flexible bag to be retained and conveyed is supported at its lower extent by the base conveyor, with opposite marginal portions of each bag supported substantially throughout the vertical extent thereof by the projecting fingers of the first and second digitated belts.
In order to readily accommodate bags of varying dimensions, the present magazine apparatus preferably includes a vertical adjustment mechanism for selectively vertically adjusting the position of the base conveyor between the first and second digitated conveyor belts. A width adjustment mechanism is further preferably provided for selectively adjusting the relative spacing between the inner runs of the first and second digitated conveyor belts on respective opposite sides of the base conveyor. In a presently preferred embodiment, the base conveyor comprises a pair of laterally spaced conveyor belts to facilitate manual loading of the apparatus with stacks of the flexible bags.
During operation of the present apparatus, flexible bags are retained and advanced in a substantially fully extended, generally vertical orientation. Bags are advanced by independently, intermittently operating the base conveyor, and the first and second digitated belts, with the apparatus configured to transport individual ones of the flexible bags, or groups or pluralities of the bags. Sensors are provided for monitoring the orientation of the forward-most bag in the apparatus, with independent operation of the conveyors acting to maintain the forward-most bag in the desired substantially vertical orientation.
Other features and advantages of the present invention will become readily apparent from the following detailed description, the accompanying drawings, and the appended claims.
While the present invention is susceptible of embodiment in various forms, there is shown in the drawings, and will hereinafter be described, a presently preferred embodiment, with the understanding that the present disclosure is to be considered as an exemplification of the invention, and is not intended to limit the invention to the specific embodiment illustrated.
Referring first to
In accordance with the illustrated embodiment, the apparatus 10 includes a base frame 12 which carries a base indexing conveyor 14. Base conveyor 14 preferably comprise a pair of laterally spaced conveyor belts 16, with each of the flexible bags, designated B, positioned to be supported, and intermittently transported along, the base conveyor 14. By providing base conveyor 14 with a pair of belts 16, clearance is provided between the belts to permit an operator to manually load a stack of bags, while they are held substantially vertically. The spacing provides clearance for the hand of the operator which grasps the lower edge of the stacked bags as they are loaded into the apparatus.
In order to facilitate retention and transport of flexible bags of varying dimensions, apparatus 10 preferably includes an adjustment mechanism 18 (
For some applications, it can be desirable to provide apparatus 10 with an upper indexing conveyor 20 for retaining upper edges of bags B. This can be desirable for handling of relatively large bags which may exhibit a high degree of flexibility, and relatively little rigidity.
Intermittent, indexed advancement and operation of base conveyor 14 is preferably effected by the provision of pneumatic motor 22, which operates through a one-way clutch assembly 24 for effecting indexed advancement of the base conveyor when the piston of the motor retracts. As will be recognized by those familiar with the art, other suitable drive arrangements can be employed, such as servo motors or the like.
The one-way clutch assembly 24 preferably includes a pair of cooperating one-way clutches. One of the clutches permits reverse motion of the associated pneumatic motor 22 without movement of the associated conveyor. The other one-way clutch prevents movement of the associated conveyor from forces resulting from removal or “picking” of the forward-most one of the bags from the magazine apparatus.
As noted, flexible bags to be transported are each generally supported at the lower extent thereof by the base conveyor, and are advanced therealong by intermittent operation of pneumatic motor 22, which acts to intermittently advance the base conveyor belts 16. In accordance with the present invention, opposite marginal edges of each flexible bag are supported, generally throughout their vertical extent, by a pair of vertically-oriented indexing conveyors, as will now be described.
Apparatus 10 includes first and second, generally vertically oriented side frames 26, 28, positioned on respective opposite sides of the base conveyor 14. The side frames respectively carry first and second digitated conveyor belts 30, 32, which are respectively trained about conveyor rollers 34, 36 carried by each of the side frames for rotation about respective vertical axes.
Notably, the digitated belts 30, 32 each comprise a large multiplicity of outwardly projecting fingers, which are horizontally and vertically spaced from each other. In the preferred form, as illustrated, the outwardly projecting fingers of each digitated belt are arranged in vertically aligned rows. Each finger of the digitated belts are generally conic in configuration, including a relatively thin, generally cylindrical projection at the outward extent thereof, with each finger preferably extending in normal relationship to the belt surface.
As illustrated, each of the digitated belts 30, 32 defines an inner run along which the fingers of each of the belts extend inwardly toward the base conveyor 14. The inner runs of the digitated belts are thus arranged in confronting relationship on respective opposite sides of base conveyor 14. By this arrangement, each of the flexible bags B to be retained and conveyed is supported at its lower extent by the base conveyor 14, with opposite marginal edges of each bag supported substantially through the vertical extent thereof by the projecting fingers of each of the first and second digitated belts 30, 32.
Digitated belts 30, 32 are preferably formed from suitable elastomeric material, whereby the belts are suitably flexible for guided movement about rollers 34, 36, with formation from such elastomeric material facilitating cleaning of the belts, as may be required for certain packaging environments. The elastomeric nature of each of the digitated belts has been found to desirably provide very efficient retention and gripping cooperation with the opposite marginal edges of each bag being retained and transported within the present apparatus. Retention of each bag substantially throughout its vertical extent has been found to desirably act to maintain each bag in a substantially fully extended, upright orientation, thereby effecting the desired presentation of each bag, at the discharge end of the magazine apparatus 10 (at the left-hand end, referring to the orientation of
In order to further accommodate bags of varying dimensions, apparatus 10 includes a width adjusting mechanism 38 for selectively adjusting the relative spacing between the inner runs of the first and second digitated conveyor belts 30, 32 on respective opposite sides of base conveyor 14. The adjustment mechanism may suitably comprise oppositely threaded screw thread arrangements, whereby operation of the mechanism acts to simultaneously move first and second side frames 26, 28 toward and away from each other, while the inner runs of the first and second digitated belts 30, 32 are maintained in parallel relationship to each other on respective opposite sides of base conveyor 14.
The present apparatus can be economically employed for retention and transport of flexible bags, in that first and second digitated belts 30, 32 can be efficiently fabricated from generally commercially available belt material which finds utility in connection with poultry processing for plucking or removing feathers from poultry carcasses.
Intermittent advancement of first and second digitated conveyor belts 30, 32 is preferably effected via suitable conveyor drives, including respective pneumatic motors 39, 40, which operate through respective one-way clutch assemblies 42, 44, like clutch assembly 24 described above. Again, other suitable drive arrangements can be employed for intermittent operation of the digitated belts with each other, and with base conveyor 14. During operation, individual ones, or groups, of bags B are presented generally at a discharge end of the apparatus 10. An associated removal device, typically comprising a suitable suction mechanism, removes each bag from the apparatus, while the bag is maintained in a generally upright, fully extended orientation for subsequent filling.
To promote efficient removal of the forward-most one of the bags from the present magazine apparatus when it has advanced to centrally positioned end stop 46 (
From the foregoing, it will be observed that numerous modifications and variations can be effected without departing from the true spirit and scope of the novel concept of the present invention. It is to be understood that no limitation with respect to the specific embodiment illustrated herein is intended or should be inferred. The disclosure is intended to cover, by the appended claims, all such modifications as fall within the scope of the claims.
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| Number | Date | Country | |
|---|---|---|---|
| 20060087071 A1 | Apr 2006 | US |
