This application is a national stage application (under 35 U.S.C. § 371) of PCT/EP2015/055712, filed Mar. 18, 2015, which claims benefit of European Application No. 14162862.8, filed Mar. 31, 2014, both of which are incorporated herein by reference in their entirety.
The present invention relates to a device and method for transporting magnetized material, and in particular to a device and a method for transporting magnetized material having an optimized magnet arrangement for separating magnetized material from a dispersion.
Processes and apparatuses for separating magnetic constituents from a dispersion which dispersion comprises magnetic constituents and non-magnetic constituents are used for a separation of ore from gangue.
For this purpose, a raw material to be separated is prepared beforehand, in that ore particles are converted into magnetic constituents. Gangue particles are provided as non-magnetic constituents. This can be reached by attaching magnetic particles to ore particles, wherein gangue particles are not attached to magnetic particles. Having provided the ore particles with magnetic properties, it is possible to separate ore particles from gangue by applying a magnetic field.
The raw material comprises ore and gangue, and after preparation comprises magnetic constituents and non-magnetic constituents. Magnetic constituents and non-magnetic constituents are brought into dispersion, so that the resulting dispersion may be forced into a flow process. The flow process allows an efficient separation process.
Processes and apparatuses for separating magnetic constituents are for example known from US 2011/1686178 A1, WO 2012/104292 A1, US 2011/0174710 A1, or U.S. Pat. No. 4,946,590 A.
US 2011/1686178 A1 describes a device for separating ferromagnetic particles from a suspension, wherein the device has a tubular reactor and a plurality of magnets which are arranged outside the reactor, wherein the magnets being movable along at least part of the length of the reactor up to the vicinity of a particle extractor by means of a rotary conveyer.
WO 2012/104292 A1 describes an apparatus for separation of magnetic constituents from a dispersion, having at least one loop-like canal through which a dispersion flows having at least two inlets and at least two outlets, wherein at least one magnet is moveable alongside the canal, wherein the canal is arranged relative to gravity in a way that non-magnetic constituents are assisted to go into at least one of the first outlet by sedimentation, and by current of the dispersion, and magnetic constituents are forced into at least one second outlet by magnetic force against a current of flushing water.
US 2011/0174710 A1 describes a separating device for separating magnetizable particles and non-magnetizable particles transported in a suspension flowing through a separating channel, having at least one permanent magnet arranged on at least one side of the separating channel for producing a magnetic field which deflects magnetizable particles to the side, wherein in addition to the permanent magnet at least one coil is provided for producing an additional field.
U.S. Pat. No. 4,946,590 A describes a clamp on magnetic water treatment device, which can be fixedly clamped on a water conduit.
The present invention provides a magnet arrangement for separating and transporting of magnetized material having a higher efficiency and improved separating and transporting properties. Further, the present invention provides a conveying device having such a magnet arrangement as well as a magnetized material separating device having such a conveying device.
It should be noted, that the following described exemplary embodiments of the invention apply also for a corresponding method and a program element, as well as a computer-readable medium having stored a program element thereon, wherein the method and the program element having implemented the method operate in analogy to the device.
According to an embodiment, there is provided a magnet arrangement for separating and transporting of magnetized material, wherein the magnet arrangement comprises a first magnet, a second magnet, a third magnet, and a fourth magnet, each of the first to fourth magnets having a first pole of a first polarity and a second pole of a second opposing polarity; a first magnetic bridge and a second magnetic bridge; a canal receiving space for receiving a longitudinal canal, the canal receiving space having a first side and an opposing second side; wherein the first magnet with the first pole is oriented toward the first side of the canal receiving space; wherein the second magnet with the second pole is oriented toward the first side of the canal receiving space; wherein the third magnet with the second pole is oriented toward the second side of the canal receiving space; wherein the fourth magnet with the first pole is oriented toward the second side of the canal receiving space; wherein the first magnetic bridge bridges the second pole of the first magnet and the first pole of the second magnet; and wherein the second magnetic bridge bridges the first pole of the third magnet and the second pole of the fourth magnet.
According to an embodiment of the invention there is provided a magnet arrangement for separating and transporting of magnetized material, the magnet arrangement comprises a first magnet having a first main magnetization direction, a second magnet having a second main magnetization direction, a third magnet having a third main magnetization direction and a fourth magnet having a fourth main magnetization direction, each magnet having a first pole of a first polarity and a second pole of a second opposing polarity; a first magnetic bridge and a second magnetic bridge; a canal receiving space for receiving a longitudinal canal, the canal receiving space having a first side and an opposing second side; wherein the first magnet with the first pole is oriented toward the first side of the canal receiving space; wherein the second magnet with the second pole is oriented toward the first side of the canal receiving space; wherein the third magnet with the second pole is oriented toward the second side of the canal receiving space; wherein the fourth magnet with the first pole is oriented toward the second side of the canal receiving space; wherein the first main magnetization direction and the second main magnetization direction point toward the first side of the canal receiving space at the same longitudinal position of the canal receiving space, wherein the third main magnetization direction and the fourth main magnetization direction point toward the second side of the canal receiving space at the same longitudinal position of the canal receiving space, wherein the first magnetic bridge bridges the second pole of the first magnet and the first pole of the second magnet; wherein the second magnetic bridge bridges the first pole of the third magnet and the second pole of the fourth magnet.
Thus, it can be achieved that magnets can efficiently be provided on both sides of a longitudinal canal, without the need to bridge the magnets on opposing sides of canal by a magnetic bridge extending from one side of the canal to the other side of the canal. This allows a flexible construction of the magnet arrangement and a reduced weight for the magnet arrangement, as no magnetic bridge between opposing sides of the canal are required. A proper focusing of the magnetic field can be achieved by providing two magnets on each side of the canal, and bridging the both magnets on one side of the canal by a respective magnetic bridge. Thus, the magnetic field can be focused and increased without the need of a magnetic bridge between one side of a canal and an opposing side of the canal. The arrangement of the first to fourth magnetic elements as described above provides regions at the canal side having an increased magnetic field strength, so that magnetized particles travelling along a longitudinal direction of the canal are attracted to the respective regions having an increased magnetic field strength at the canal side. It should be noted, that a respective canal can be received in the canal receiving space of the magnet arrangement, so that for example a canal being arranged in the canal receiving space can be replaced. When arranging at least two of the first to fourth magnets in a plane perpendicular to the extension of the canal, the separation of magnetized particles can be improved. In particular it is possible to arrange the first to fourth magnets such that the magnetizing direction or the main magnetizing direction points toward the canal. Two of the respective magnetizing directions of the first to fourth magnets can be arranged in a plane perpendicular to the extension of the canal, in order to improve the separation of magnetized particles in the canal. The first to fourth magnets may be arranged in a way that it is possible to move the first to fourth magnets along the canal. The first to fourth magnets may also be arranged in a way that it is possible to remove the first to fourth magnets from the canal. This can be done by an arrangement which allows removal of the entire four magnet arrangement or by removing the four magnets pair-wise, i.e. by dividing the four-magnet arrangement into two two-magnet arrangements for sake of removal. It is also possible to provide a plurality of four-magnet arrangements along the canal.
According to an embodiment, the first pole of the first magnet faces the second pole of the third magnet so that their respective pole faces are substantially parallel to each other, and the second pole of the second magnet faces the first pole of the fourth magnet, so that their respective pole faces are substantially parallel to each other.
Thus, it is possible to provide for example a longitudinal canal in the canal receiving space, which canal may have a rectangular cross section. The side faces of the canal in this particular embodiment may be plane and the opposing side faces of the canal may be parallel. Providing corresponding pole faces of the first to fourth magnets substantially parallel to each other allows an efficient arrangement of the magnets with respect to a canal being received in the canal receiving space. It should be noted, that alternatively a canal may also have an oval cross section or a rhomb cross section, wherein the respective magnets in this case may be oriented toward the respective side face section of the canal to be received in the canal receiving space.
According to an embodiment, the first main magnetization direction, the second main magnetization direction, the third main magnetization direction and the fourth main magnetization direction point toward each of the first side and the second side of the canal receiving space at the same longitudinal position of the canal receiving space.
When arranging four of the first to fourth magnets in a plane perpendicular to the extension of the canal, the separation of magnetized particles can be improved. In particular it is possible to arrange the first to fourth magnets such that the magnetizing direction or the main magnetizing direction points toward the canal. Four of the respective magnetizing directions of the first to fourth magnets can be arranged in a plane perpendicular to the extension of the canal, in order to improve the separation of magnetized particles in the canal.
According to an embodiment, each of the plurality of four-magnet arrangements may also be separated into a first and a second two-magnet arrangement. The first two-magnet arrangements may be arranged offset to the second two-magnet arrangements. In other words, the first two-magnet arrangements may be arranged on one side of the canal, e.g. in an equal distance, and the second two-magnet arrangements may be arranged on the other side of the canal, also with the same equal distance, but shifted/offset along the canal by a half distance. The first two-magnet arrangements each may comprise a first and second magnet as well as a first bridge, and the second two-magnet arrangements each may comprise a third and fourth magnet as well as a second bridge.
Thus, a magnetic zig-zag field can be generated in the canal. If the two-magnet arrangements are offset the distance between two opposing magnets may be enlarged, without enlarging the diameter of the canal. Further, the magnetic field between two subsequent four-magnet arrangements, i.e. a set of two two-magnet arrangements, may be smoothed.
According to an embodiment, at least one of the first magnet, the second magnet, the third magnet, and the fourth magnet is a permanent magnet.
Thus, a high efficient magnet arrangement can be provided having a high magnetic field strength. It should be noted, that also all of the first, the second, the third, and the fourth magnet may be designed as a permanent magnet or at least may comprise a permanent magnet. Further, it should be noted, that at least one of the first to fourth magnets may further be provided with an additional electromagnet, for example in form of a coil wound around the respective magnet.
According to an embodiment, the permanent magnet is a rare earth magnet, in particular an NdFeB magnet, in particular an Nd2Fe14B magnet.
Thus, a type of magnet can be used for the first to fourth magnets, having a high efficiency and high coercive field strength.
According to an embodiment, the NdFeB magnet has a magnetic field strength at a surface facing the canal receiving space of at least 0.5 Tesla, in particular of at least 1.0 Tesla.
Thus, when using these particular weight percentages of the neodymium, iron, and boron, an efficient magnet arrangement can be provided.
According to an embodiment, at least one of the magnetic bridges is made of iron or an alloy on an iron basis.
Thus, an efficient coupling of the first and second magnet one the one hand and the third and fourth magnet on the other hand can be achieved. It should be noted, that instead of iron, also other ferromagnetic materials can be used. It should be noted, that the magnetic bridges may not only consist of iron, but also may comprise additional materials, for example an alloy on an iron base.
According to an embodiment, there is provided a conveying device comprising at least one magnet arrangement as described above; and a conveyor arrangement; wherein the at least one magnet arrangement as described above is mounted to the conveyor arrangement in order to move the magnet arrangement along a canal being arranged in the canal receiving space.
Thus, an entire conveying device can be provided having at least one or a plurality of magnet arrangements as described above, so that a plurality of magnet arrangements may be arranged along a conveying track of the conveying device. It should be noted, that the first magnet and the second magnet of the magnet arrangement may be offset with respect to the third magnet and the fourth magnet of the magnet arrangement, so that the plurality of first and second magnets are interleaved with respect to the opposing plurality of the third magnets and the fourth magnets. As the first magnet and the second magnet being coupled with the first magnetic bridge on the one hand and the third magnet and the fourth magnet being coupled with the second magnetic bridge on the other hand are independent elements, those elements can be provided at the conveyer arrangement as an interleaving arrangement.
According to an embodiment, the conveyor arrangement comprises a first carrier structure and a second carrier structure, wherein the first carrier structure carries the first magnet, the second magnet and the first magnetic bridge of each of the plurality of magnet arrangements, and wherein the second carrier structure carries the third magnet, the fourth magnet and the second magnetic bridge of each of the plurality of magnet arrangements.
Thus, each carrier structure can be provided with a respective magnet unit comprising two magnets and a magnetic bridge. As an alternative, the conveyor arrangement comprises only one carrier structure, wherein the carrier structure carries on its one side the first magnet, the second magnet and the first magnetic bridge of each of the plurality of magnet arrangements, and on its other side carries the third magnet, the fourth magnet and the second magnetic bridge of each of the plurality of magnet arrangements. It should be noted, that the plurality of units comprising the first magnet, the second magnet, and the first magnetic bridge may be arranged equal-distantly along the first carrier structure and that the plurality of units comprising the third magnet, the fourth magnet, and the second magnetic bridge may also be arranged equal-distantly along the second carrier structure. The first carrier structure and the second carrier structure may be arranged to each other so that the first magnet faces the third magnet and the second magnet faces a respective fourth magnet, so that pole faces thereof are substantially parallel. Even if providing only one carrier structure, the magnets and bridges on the carrier structure may be arranged to each other so that the first magnet faces the third magnet and the second magnet faces a respective fourth magnet, so that pole faces thereof are substantially parallel. It should be noted, that the first carrier structure and the second carrier structure, or when using only one carrier structure, the both magnet units each comprising the two magnets and a bridge also can be offset with respect to each other, so that the respective units of two magnets and a magnetic bridge on the first carrier structure are interleaved with respect to the opposing magnet unit comprising two magnets and a magnetic bridge.
According to an embodiment, the first carrier structure and the second carrier structure are arranged to rotate synchronously.
Thus, with respect to the plurality of first to fourth magnets, a more or less static magnetic field constellation can be established, wherein this static magnetic field constellation rotates with respect to the longitudinal canal. It should be noted, that the first carrier structure and the second carrier structure can also be mechanically connected to each other or can be replaced by a single carrier structure, so that a synchronous rotation is guaranteed. It should be noted, that the conveyer carrier may be a chain or a belt or a plate, wherein the conveyer track may for example follow a circular line. In particular when providing a conveyer carrier in form of a plate, the plate may have a form of a circle, so that magnet arrangements being mounted to the outer edge of the circular plate of the conveyer device move along a circular line.
According to an embodiment, there is provided a magnetized material separating device comprising a conveying device as described above, and a canal having a longitudinal extension in a flow direction, wherein the canal is made of a non-magnetic material so as to allow magnetic field lines to enter the canal, wherein the conveying device is arranged so as to convey the magnet arrangements along the longitudinal extension of the canal.
Thus, a separating device is provided by introducing a canal into the canal receiving section, wherein the separating device is provided by each of the magnet arrangements being mounted to the conveying device. The canal for example can be mounted so as to maintain its position, wherein the conveying device may rotate or move so as to convey the magnets along the longitudinal extension of the canal, in particular along the side faces of the canal.
According to an embodiment, at least a part of the longitudinal extension of the canal arrangement follows at least a half of a circle line.
Thus, it can be achieved that magnets rotating with the conveying device, in particular when being arranged along a circular track onto the conveying device, move along the canal, which canal at least partially follows a circular track. It should be noted, that the canal can be for example at least ¾ of a circle line or almost an entire circle line, so that a conveying device having arranged magnets along a circular track thereon move along the canal without idling.
According to an embodiment, the canal has a rectangular cross section having a first side, a second side, a third side, and a fourth side, wherein the first side and the second side of the rectangular cross section correspond to the first side and the second side of the receiving space, respectively. According to a further embodiment, the first side and the second side are the longer sides of the rectangle.
Thus, the cross section of the canal can fit the canal receiving section of the magnet arrangement so that the magnets are arranged close to the first and second side of the canal, respectively. This allows a high efficiency and provides a high magnetic field strength at the inner walls of the canal at the first and second side, respectively.
According to an embodiment, the canal has a first duct and a second duct being parallel to the first duct, wherein the first magnet with the first pole is oriented toward the first duct, wherein the second magnet with the second pole is oriented toward the second duct, wherein the third magnet with the second pole is oriented toward the first duct and wherein the fourth magnet with the first pole is oriented toward the second duct.
Thus, separate ducts can be provided, so that the canal is a dual canal. Parallel here also means that the both ducts may follow a corresponding track beside to each other. The first duct and the second duct can be concentric, for example with the first duct having a larger diameter than the second duct, so that the side faces of the first duct and the second duct flush with respect to each other. Further, each duct can be allocated to one magnet on each side face of the duct. This may result for example in a defined single concentration area along a track along the inner wall of the side faces of the respective duct. It should be noted that canal arrangement or canal here may also be understood as two parallel ducts.
It should be noted particular inlet or outlet openings of the first duct and the second duct may be arranged as a bushing through the respective other duct in order to avoid a side inlet or side outlet, which may collide with the rotating magnet arrangements of the conveying device.
According to an embodiment, the canal includes a displacement body extending along the flow direction, wherein the field free point between the first to fourth magnets lies in the displacement body.
Thus, it can be avoided that the suspension flows through an area of the canal, which is substantially field free, which would result in a lack of separation of the magnetized material in the suspension. Instead, the displacement body may be used as a flow guide to guide the dispersion or suspension in order to optimize the separation process.
According to an embodiment, a cross section of the displacement body is formed by four concave lines, wherein each of the four concave lines substantially follow the field lines of the magnet arrangement.
Thus, the displacement body allows a movement of the magnetized particles in the dispersion to move only along a tangential direction of the concave faces of the displacement body. It should be noted, that the displacement body may have an extension so as to extend to the inner side walls of the canal. In this case it is relevant that third and fourth lines are concave as described above, and that the first and second lines are no longer in contact with the dispersion, so that the shape of the first and second line may be of less relevance. Alternatively, the displacement body may be narrower than the inner width of the canal, wherein the displacement body in this particular case will be suspended by suspension devices as spacers to keep the displacement body in position within the canal.
According to an embodiment, the canal is substantially made either of a fiber reinforced plastic, a glass, or an austenitic stainless steel.
Thus, the propagation of a magnetic field is not disturbed.
It should be noted, that the above features may also be combined. The combination of the above features may also lead to synergetic effects, even if not explicitly described in detail. These and other aspects of the present invention will become apparent from and elucidated with reference to the embodiments described hereinafter.
Exemplary embodiments of the present invention will be described in the following with reference to the following drawings.
As can be seen in
The suspension/dispersion including the magnetized particles flows into the plane of the
A canal as illustrated in
It should be noted that the term “comprising” does not exclude other elements or steps and that “a” or “an” does not exclude a plurality. Also elements described in association with the different embodiments may be combined.
It should be noted, that reference in the claims shall not be construed as limiting the scope of the claims.
Number | Date | Country | Kind |
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14162862 | Mar 2014 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/055712 | 3/18/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/150081 | 10/8/2015 | WO | A |
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