The present invention relates to a magnetic circuit for a speaker device and the speaker device.
As a general speaker device, a dynamic speaker device as disclosed is known (for example, see patent literature 1). For example, as shown in
[Patent literature 1] Publication of unexamined patent application H8-149596 (FIG. 1)
The general dynamic speaker device described above is, for example as shown in
Specifically, as shown in
Since the vibration direction of the voice coil bobbin 610J is the same direction as the vibration direction of the diaphragm 21J in conventional speaker devices as described above, the total height of the speaker devices inevitably becomes large to ensure the vibration stroke of the voice coil bobbin 610J, when seeking a large volume of sound by increasing the amplitude of the diaphragm 21J. Thus, it becomes difficult to make a device thin. In other words, making a device thin and securing a large volume of sound is contradictory.
To solve the above problem, the vibration direction of the voice coil is configured to be different from the vibration direction of the diaphragm such that the vibration direction of the voice coil is mechanically converted and the vibration is transmitted to the diaphragm. If this is realized, even though the vibration stroke of the voice coil becomes large, which will have little direct effect on the thickness of the speaker device, and thus a thin speaker device can be realized. In obtaining a thin speaker device as described above, the problem is how a driving system including a magnetic circuit is formed in a flat shape. The object of making it thin cannot be realized due to the increased thickness of the magnetic circuit simply by laying low a conventional cylindrical voice coil bobbin in a direction different than the vibration direction of a diaphragm. It is desired that a voice coil itself is formed in a plane shape so as to planarly move back and forth and the magnetic circuit is made thin in itself.
It is an object of the present invention to overcome the problem described above. That is, an object of the present invention is to provide a thin speaker device capable of emitting a loud reproduced sound with a comparatively simple configuration, obtain a plane shaped voice coil capable of realizing the thin speaker device and a thin magnetic circuit driving the voice coil, etc.
To achieve the above-mentioned object, a speaker device according to the present invention has at least a configuration according to the following each independent claim:
A magnetic circuit for a speaker device transmitting vibration of a voice coil support part supporting a voice coil wound in a plane shape to a diaphragm via a rigid vibration direction converter part, the magnetic circuit for a speaker device planarly vibrating the voice coil support part, wherein a pair of magnetic gaps with different directions of magnetic flux are arranged side by side in the vibration direction of the voice coil support part.
A speaker device, comprising a driving part including a voice coil wound in a plane shape, a voice coil support part supporting the voice coil and a magnetic circuit planarly vibrating the voice coil support part a diaphragm to which vibration of the driving part in response to an audio signal is transmitted a frame supporting the driving part and the diaphragm and a rigid vibration direction converter part provided between the voice coil support part and the diaphragm, direction converting vibration of the voice coil support part and transmitting the vibration to the diaphragm, wherein the magnetic circuit includes a pair of magnetic gaps having different directions of magnetic flux, wherein the pair of magnetic gaps are arranged side by side in the vibration direction of the voice coil support part, and the voice coil is arranged so as to itinerate in the pair of magnetic gaps.
A magnetic circuit for a speaker device according to an embodiment of the present invention is used for a speaker device transmitting vibration of a voice coil support part supporting a voice coil wound in a plane shape to a diaphragm via a rigid vibration direction converter part and vibrates the voice coil support part planarly, and a pair of magnetic gaps with different directions of magnetic flux are arranged side by side in the vibration direction of the voice coil support part.
According to this configuration, since a pair of magnetic gaps with different directions of magnetic flux is arranged side by side in the vibration direction of the voice coil support part, when voice currents flow through the voice coil wound in a plane shape, a Lorentz force is exerted on the voice coil in the vibration direction at the place where the voice coil is arranged so as to itinerate in the pair of the magnetic gaps. Accordingly, the voice coil support part planarly vibrates and the vibration of the voice coil support part is transmitted to the diaphragm via the vibration direction converter part, which enables the diaphragm to vibrate in a different direction in respect with the vibration direction of the voice coil support part.
Since this magnetic circuit for a speaker device can planarly vibrate the voice coil support part in a different direction in respect with the vibration direction of the diaphragm, the magnetic circuit can be configured such that vibration of the voice coil support part has little effect on the thickness in the sound emission direction of the speaker device, and thus a speaker device, which is thin in the sound emission direction, can be realized. Also, since a pair of magnetic gaps is arranged side by side in a different direction in respect with the vibration direction of the diaphragm, the size of the magnetic gap can be determined so as not to have a direct effect on the vibration direction of the diaphragm, and thus the magnetic circuit itself forming the magnetic gap can be made thin regardless of the vibration direction of the diaphragm.
Also this magnetic circuit for a speaker device includes yoke parts arranged in both opposite sides of a moving space of the voice coil support part and a magnet arranged so as to generate different directions of magnetic flux in the pair of magnetic gaps, and distribution of the magnetic flux of a pair of the magnetic circuits can be properly established depending on how the magnet is combined with the yoke parts disposed in the opposite sides. With the planar yoke parts configured on both sides of a moving space of the voice coil support part, the magnetic circuit will take up little space in a direction intersecting the vibration direction of the voice coil support part, and thus the magnetic circuit itself can be made thin.
Also, in this magnetic circuit for a speaker device, the yoke parts can be configured such that the end parts of the yoke parts are connected so as to surround the moving space of the voice coil support part. In this case, since the periphery of the magnetic gap is surrounded by the yoke parts, vibration of the voice coil support part will hardly interfere with a neighboring member. Also, magnetic flux density of the magnetic gap can be increased while forming an opening part passing through the moving space of the voice coil support part.
Also, in this magnetic circuit for a speaker device, the yoke part can be configured such that the end part of the yoke part is supported by a spacer formed with nonmagnetic body. In this case, since the yoke parts disposed in the opposite sides can be divided into two members, a complicated process of the yoke parts is unnecessary, and the spacer formed with nonmagnetic body is constructed with a part of the frame of the speaker device such that the moving space of the voice coil support part can be increased in the installation space. Also, even when using a magnet generating a comparatively small magnetic force, magnetic flux density in the magnetic gap can be effectively increased.
Also, in this magnetic circuit for a speaker device, at least one of the pair of magnetic gaps can be formed between the yoke parts, and at least one of the pair of magnetic gaps can be formed between the two magnets. Distribution of magnetic flux in the magnetic gap can be variously established depending on arrangement of the magnet with respect to the magnetic gap.
Also, this magnetic circuit for a speaker device includes the yoke parts oppositely arranged in both sides of a moving space of the voice coil support part and the magnets connected with the yoke parts, arranged to project toward each of the pair of magnetic gaps, and the magnetic circuit for a speaker device can be configured such that magnetization directions of the magnets are reversed for each magnetic gaps. In this case, two-time magnetizations for each magnet are performed such that each magnet is configured to be magnetized in the opposite direction. According to this configuration, a pair of magnetic gaps can be configured so as to generate substantially symmetrical distribution of magnetic flux with respect to the center of the vibration direction of the voice coil support part, and thus a driving force can be efficiently applied to the voice coil support part.
Also, this magnetic circuit for a speaker device can form the magnetic gap between the magnet and the yoke part or between the magnet and a protruding part projecting from the yoke part. If the magnetic gap is formed between the magnet and the yoke part, the magnetic gap extending toward the yoke parts can be formed by making the yoke parts flat. If the magnetic gap is formed between the magnet and a protruding part projecting from the yoke part, the magnetic gap, in which magnetic flux is concentrated between the magnet and the protruding part, can be formed.
Also, this magnetic circuit for a speaker device includes yoke parts arranged in both opposite sides of a moving space of the voice coil support part, a magnet connected to the yoke part, arranged to project so as to form one of the pair of magnetic gaps, and a protruding part projecting from the yoke parts so as to form the other of the pair of magnetic gaps. According to this configuration, instead of providing magnets in both sides of the magnetic gap, the magnet in one side of the magnetic gap can be changed into the protruding part of the yoke part.
Also, one of a pair of magnetic gaps is formed between a pair of the magnets, while the other of the pair of magnetic gaps is formed between a pair of the protruding parts. Alternatively, one of a pair of magnetic gaps is formed between one of the magnets and the yoke part, while the other of the pair of magnetic gaps is formed between one of the protruding parts and the yoke part. With the magnetic circuit configured as above, magnets can be arranged consolidated in one side of the magnetic gaps, thereby magnetization can be at one time. By reducing the number of times of magnetization, dust, etc. can be prevented from entering a magnetic circuit, reliability of the speaker device can be improved, and also manufacturing process can be simplified.
A speaker device according to the embodiment of the present invention includes a driving part including a voice coil wound in a plane shape, a voice coil support part supporting the voice coil and a magnetic circuit planarly vibrating the voice coil support part, a diaphragm to which vibration of the driving part in response to an audio signal is transmitted, a frame supporting the driving part and the diaphragm, and a rigid vibration direction converter part provided between the voice coil support part and the diaphragm, direction converting vibration of the voice coil support part and transmitting the vibration to the diaphragm, and the magnetic circuit includes a pair of magnetic gaps having different directions of magnetic flux. The pair of magnetic gaps is arranged side by side in the vibration direction of the voice coil support part, and the voice coil is arranged so as to itinerate in the pair of magnetic gaps.
According to the speaker device as described above, when an audio signal is inputted to the voice coil of the driving part, a Lorentz force is generated in the voice coil arranged in the magnetic gap of the magnetic circuit, and the voice coil support part vibrates in a different direction in respect with the vibration direction of the diaphragm, preferably in the direction orthogonally to the vibration direction of the diaphragm. In response to the above vibration, a vibration direction converter part serves to direction convert the vibration of the voice coil support part and transmits the vibration of the voice coil support part to the diaphragm. The diaphragm vibrates in a different vibration direction in respect with the voice coil support part (for example, orthogonally to the voice coil support part) due to the driving force transmitted via the vibration direction converter part.
In a typical speaker device, for example, a voice coil bobbin is arranged in the back side of the diaphragm such that the vibration direction of the diaphragm and the vibration direction of the voice coil bobbin are aligned. Since the diaphragm and the voice coil bobbin require their respective space for vibration in the vibration direction, the length in the sound emission direction of the speaker device is comparatively large. In contrast, the speaker device according to an embodiment of the present invention includes a magnetic circuit having a magnetic gap formed in a different direction in respect with the vibration direction of the diaphragm, preferably in a direction orthogonally to the vibration direction of the diaphragm, a voice coil support part vibrating along the magnetic circuit, and a vibration direction converter part direction converting the vibration direction of the voice coil support part and transmitting the vibration to the diaphragm, and thus the length in the sound emission direction is comparatively small compared to the above conventinal speaker device. That is, a thin speaker device can be provided. Further, since a vibration stroke of the voice coil support part can be arranged in a direction having little effect on the total length of the speaker device, the speaker device can be easily made thin even when the vibration stroke of the voice coil support part, that is, the amplitude of vibration of the diaphragm is made large. This will enable a speaker device to be made thin while producing a loud sound.
Further, in the speaker device according to an embodiment of the present invention, in the magnetic circuit a pair of magnetic gaps with different directions of magnetic flux are arranged side by side in the vibration direction of the voice coil support part and the voice coil supported by the voice coil support part is arranged planarly so as to itinerate in the pair of magnetic gaps. Therefore, a magnetic circuit can be configured such that the voice coil wound in a plane shape vibrates along the plane of the voice coil, which will enable the voice coil and the magnetic circuit itself to be made thin, and a driving system in which vibration of the voice coil have little effect on the thickness direction of the speaker device, can be realized.
Further, in the speaker device according to an embodiment of the present invention, the voice coil includes a pair of substantially parallel straight portions, and each of the pair of straight portions is arranged to intersect the direction of magnetic flux in the pair of magnetic gaps respectively. According to this configuration, a Lorentz force is exerted on the pair of straight portions that are substantially parallel in substantially the same direction due to voice currents flowing through the voice coil, thus planar vibration can be effectively applied to the voice coil and the voice coil support part.
Also, in the speaker device according to an embodiment of the present invention, the magnetic circuit includes the yoke parts and the magnet arranged oppositely in both sides of a moving space of the voice coil support part. According to this configuration, since the magnetic circuit can be configured so as straddle the moving space of the voice coil support part, the magnetic circuit will take up little space in the direction intersecting the vibration direction of the voice coil support part, and thus the speaker device can be made thin.
The yoke parts include a support part partially projecting in a direction intersecting the vibration direction of the voice coil support part, and the support part is supported by the frame. According to this configuration, the yoke part can be supported by the frame at a prescribed distance therefrom by using the support part, and therefore when two yoke parts are provided at both sides of the moving space of the voice coil support part, they can be effectively installed.
Also, in the speaker device according to an embodiment of the present invention, the vibration direction converter part includes a link body that angle converts a link part arranged between the voice coil support part and the diaphragm, and the link body angle converts the link part in response to a reaction force exerted from the static part located in the opposite side of the diaphragm. According to this configuration, the vibration direction converter part includes a link body that angle converts a link part arranged between the voice coil support part and the diaphragm in response to vibration of the voice coil support part and a reaction force exerted from the static part. This will enable secure transmission of the vibration of the voice coil support part to the diaphragm while receiving a reaction force from the static part, and therefore preferable transmission efficiency of vibration can be obtained even when the vibration direction of the voice coil and the vibration direction of the diaphragm differs and preferable reproduction efficiency of the speaker device can be obtained. Particularly, vibration of the voice coil being securely transmitted to the diaphragm, preferable reproduction characteristic can be obtained in the high frequency range. The vibration direction of the voice coil support part is converted to the direction orthogonally thereto and the vibration is transmitted to the diaphragm, which will enable the speaker device to be effectively made thin.
Also, in the speaker device according to an embodiment of the present invention, the vibration direction converter part converts the vibration direction of the voice coil support part to the direction orthogonally thereto and transmits the vibration to the diaphragm. According to this configuration, the voice coil support part is vibrated in the direction orthogonally to the sound emission direction, and thereby amplitude of vibration of the voice coil support part can be secured regardless of the thickness in the sound emission direction of the speaker device, which will enable the speaker device to be made thin while producing a loud sound.
Also, in the speaker device according to an embodiment of the present invention, the static part is a part of the frame, the frame includes a bottom face having a plane shape, the diaphragm is planarly supported along the bottom face of the frame, the magnetic gap is formed along the bottom face of the frame, and the vibration direction converter part vibrates the diaphragm in the direction intersecting the bottom face due to a reaction force from the bottom face of the frame. According to this configuration, the magnetic gap is formed along the bottom face of the frame, and a magnetic circuit can be made thin to form the magnetic gap, thereby the speaker device can be made thin while the vibration of the voice coil support part can be securely direction converted and the vibration can be transmitted to the diaphragm.
Also, in the speaker device according to an embodiment of the present invention, a pair of the driving parts is provided, and the vibration direction converter part are disposed in the opposite sides substantially symmetrically to each other. According to this configuration, a combination of driving force of a pair of the driving parts can vibrate a single diaphragm, and thus the speaker device can be made thin while the diaphragm can vibrate due to an increased driving force.
The speaker device according to the present invention can be used for various devices such as mobile phones, in-vehicle speakers, speakers for personal computers, and speakers for television broadcasting receivers.
Hereinafter, a speaker device according to one embodiment of the present invention is described with reference to the drawings.
A speaker device 1 according to an embodiment of the present invention has a diaphragm 2, a frame 3, and a driving part 4 as principal components. The outer periphery of the diaphragm 2 is supported through the edge 5 with the outer periphery 3A of the frame 3. The function of the edge 5 is to basically define the vibration of the diaphragm 2 exclusively in the Z-axis direction. When an audio signal is applied to the driving part 4, the driving part 4 is driven, and a vibration developed by the driving is transmitted to the diaphragm 2.
The driving part 4 includes a magnetic circuit 40, a voice coil supporting part 6, and vibration-direction-conversion part 7. The magnetic circuit 40 has a magnetic gap 40G formed in a direction (for example, X-axis direction) different from the vibration direction of the diaphragm 2 (for example, Z-axis direction). In an example shown in the drawing, the magnetic gap 40G is formed along the direction perpendicular to the vibration direction of the diaphragm 2, however the configuration is not limited to the example. The voice coil supporting part 6 has a voice coil 60 and is configured to vibrate along the magnetic gap 40G. The movement of the voice coil supporting part 6 is restricted by a damper 8 only in the direction along the magnetic gap 40G. When an audio signal is applied to the voice coil 60, the Lorenz force is developed in the voice coil 60 in the magnetic gap 40G, thereby causing the voice coil supporting part 6 integral with the voice coil 60 to vibrate.
The vibration direction converter part 7 direction converts the vibration of the voice coil support part 6 and transmits the vibration of the voice coil support part 6 to the diaphragm 2. The vibration direction converter part 7 includes a link body described below and converts the angle of a link part (first link part) 70 formed between the voice coil support part 6 and the diaphragm 2 in response to the vibration of the voice coil support part 6 and a reaction force received from the frame 3 that can be the static part against the vibration of the voice coil support part 6.
In accordance with this embodiment according to the present invention, for example, an audio signal is transmitted from an audio signal source 50 to a terminal 52 provided in proximity of the frame 3 through a signal wire 51. The audio signal is further transmitted from the terminal 52 to the voice coil 60 of the voice coil supporting part 6 through the signal wire 53. Upon the audio signal inputted in the voice coil 60, the voice coil supporting part 6 vibrates along a magnetic gap 40G formed in a direction different from the allowed vibration direction of the diaphragm 2, and this vibration is direction-converted and transmitted to the diaphragm 2 by the vibration-direction-conversion part 7, thereby vibrating the diaphragm 2 to emit a sound corresponding to the audio signal in a sound emission direction (SD).
At this time, since the direction of the magnetic gap 40G is configured to cross the vibration direction of the diaphragm 2 and the thickness direction of the speaker device 1, an increase of the driving force of the magnetic circuit 40 or the vibration stroke of the voice coil supporting part 6 has directly little effect on the size of the speaker device 1 in the thickness direction (Z-axis direction). Accordingly, it becomes possible to make the speaker device in a thin shape while enabling a large volume. Further, it is structurally possible to make the speaker device 1 thinner than the vibration stroke (displacement) of the voice coil supporting part 6, thus the structure facilitates to produce a thin speaker device.
Further, since the vibration-direction-conversion part 7 is configured to convert the vibration direction of the voice coil supporting part 6 and transmit the vibration to the diaphragm 2 through a mechanical link body, the transmission efficiency of the vibration is high. Furthermore, since the angle conversion of the link part 70 is performed upon receiving the reaction force from the frame 3 as the stationary part against the vibration of the voice coil supporting part 6, the vibration of the voice coil supporting part 6 can be more securely transmitted to the diaphragm 2. This will enable the speaker device 1 to attain good reproduction efficiency, and in particular it will be possible to obtain good reproduction characteristic in high-tone range by securely transmitting the vibration of the voice coil 60 to the diaphragm 2.
Hereinafter, each of the components of the speaker device 1 according to the embodiment is described in detail.
The frame 3 supports the diaphragm 2 vibratably in the vibration direction and supports the driving part 4 therein. The frame 3 supports a part of a link body of the vibration-direction-conversion part 7 and, thus applies a reaction force corresponding to the operation of the link body to the link body. Such a frame 3 preferably includes a planar bottom face 31A.
Also, the frame 3 is a stationary part that is arranged to be stationary with respect to the voice coil supporting part 6. The stationary part, however is not necessary to be completely stationary and may be stationary enough to support the diaphragm 2, thus the vibration caused at the time of driving the speaker device 1 may be transmitted to generate a vibration in the whole stationary part. Further, the stationary part may be arranged mechanically integrally with the after-mentioned magnetic circuit 40, and since the frame 3 is supported by the magnetic circuit 40 in a sense, the frame 3 can be stationary in this respect. Moreover, the members constituting the magnetic circuit 40 and other members supported by the magnetic circuit 40 may become a stationary part.
The frame 3 as shown in
Further, as shown in
The diaphragm 2 is vibratably supported by the frame 3 in the vibration direction (Z-axis direction), as shown in
The diaphragm 2 may be made of, for example, a resin, a metal, a paper, a ceramic, or a composite material. The diaphragm 2 preferably has rigidity for example. The diaphragm 2 may be formed in a predetermined shape such as a tabular shape, a dome shape, a cone shape, and so on. In the example shown in the drawing, the diaphragm 2 is formed in a plate shape, and is supported along the planar bottom face 31A of the frame 3. The diaphragm 2 formed in a tabular shape is particularly preferable for the embodiment of the present invention which has a problem to be solved in realizing a thin speaker device. Also, the shape of the diaphragm 2 as viewed from the sound emission direction (SD) (planar shape) is formed in a predetermined shape such as a rectangular, elliptical, circular, polygonal shape and so on. In the example shown in the drawings, the tabular shape of the diaphragm 2 is formed in a rectangular shape.
Since the diaphragm 2 is vibratably supported by the frame 3 and the space enclosed by the diaphragm 2 and the frame 3 at the back side (opposite to the sound emission direction) of the diaphragm 2 is blocked off in the sound emission direction, it is possible to suppress the emission toward the sound emission direction of sound waves from the back of the diaphragm 2.
The edge 5 is arranged between the diaphragm 2 and the frame 3, and the inner periphery part thereof supports the outer periphery of the diaphragm 2 and also holds the diaphragm 2 in a predetermined position by joining the outer periphery to the frame 3. Specifically, the edge 5 supports the diaphragm 2 vibratably in the vibration direction (Z-axis direction) and restrains a vibration in a direction perpendicular to the vibration direction. The edge 5 shown in the drawing is formed in a ring shape (annular shape) as viewed from the sound emission direction. As shown in
The magnetic circuit 40 is arranged in the frame 3. The magnetic circuit 40 shown in the drawing is housed in the frame 3 as shown in
As a specific structure, the magnetic circuit 40 includes a yoke 41 and a magnet 42 as shown in
The yoke 41 includes a lower flat part 41A, an upper flat part 41B, and a support 41C. The lower flat part 41A and the upper flat part 41B are arranged substantially parallel to each other with a predetermined interval between them, and the support 41C is formed in the center such that it extends in a substantially perpendicular direction with respect to the lower flat part 41A and the upper flat part 41B.
The lower flat part 41A may be formed in a shape so as to support the diaphragm 2, the edge 5, etc. in place of the above-mentioned frame 3. Specifically, the lower flat part 41A is formed in a concave cross-sectional shape, and it may be configured to include a bottom plate part having a rectangular shape in the planar shape, a tubular part having a rectangular shape in a planar shape and standing from the outer periphery part of the bottom plate part in the sound emission direction (SD) and an opening part formed at the upper side. In this case, the lower flat part 41A can be the static part.
When an audio signal (current) flows in the voice coil 60 in the magnetic field of the magnetic gap 4G, the Lorentz force is developed in a direction perpendicular to each of the magnetic field direction and the electric current direction according to the Fleming's left-hand rule. In the speaker device 1 according to this embodiment, the voice coil 60 and the magnetic circuit 40 are configured such that the Lorentz force is developed in the voice coil 60 in a predetermined direction different from the vibration direction of the diaphragm 2, specifically, in a direction (X-axis direction) perpendicular to the vibration direction of the diaphragm 2 (Z-axis direction) to vibrate the voice coil 60 in the X-axis direction. The magnets 42A to 42D are arranged on the flat parts 41A and 41B. One magnetic gap 40G1 is formed by the magnets 42A and 42C while the other magnetic gap 40G2 is formed by the magnets 42B and 42D. This pair of magnetic gaps 40G1 and 40G2 is planarly formed side by side such that magnetic fields opposite to each other are generated.
The annular voice coil 60 according to this embodiment has a substantially rectangular shape as viewed from the sound emission direction (SD), and is configured to have straight parts 60A and 60C formed in the Y-axis direction and straight parts 60B and 60D formed in the X-axis direction. The straight parts 60A and 60C of the voice coil 60 are arranged in the magnetic gap 40G of the magnetic circuit 40 so as to generate a magnetic field in the Z-axis direction. It is preferable not to apply a magnetic field to the straight parts 60B and 60D of the voice coil 60. Also, even when magnetic fields are applied to the straight parts 60B and 60D, they are applied so that the Lorentz force developed in the straight parts 60B and 60D can cancel each other.
Further, since the voice coil 60 according to this embodiment is formed in a tabular shape of a thin plate, it is possible to make a portion in the magnetic gap 40G comparatively large by increasing the winding number and thereby obtain a comparatively strong driving force when the speaker is driven.
In the magnetic circuit 40 according to this embodiment, a plurality of magnets 42A to 42D are magnetized such that the direction of a magnetic field in the straight part 60A of the voice coil 60 is opposite to the direction of a magnetic field in the straight part 60C as shown in
In the speaker device 1 having the above configuration, when an audio signal is inputted to the voice coil 60, the Lorentz forces developed in the straight part 60A and straight part 60C are in the similar direction, and therefore a driving force is twice as strong as in such a configuration that, for example, a magnetic field is applied to only one of the straight parts 60A and 60C. Accordingly, using the magnetic circuit 40 and the voice coil 60 configured as described above, the speaker device 1 can be configured in a comparatively thin shape and also can obtain a comparatively strong driving force.
The voice coil supporting part 6 includes the above-mentioned voice coil 60 wound in a plane shape and is formed to be movable along a direction different from the vibration direction of the diaphragm 2. In the embodiment shown in the drawing, the voice coil supporting part 6 is vibratably arranged along the magnetic gap 40G that is formed along the planar bottom face 31A of the frame 3. More specifically, the voice coil supporting part 6 of this embodiment is formed to be movable only in the X-axis direction and to be restrained in movements in other directions. The moving range of the voice coil supporting part 6 is restrained by dampers 8 as a restraint part in this embodiment, but is not limited to this embodiment. For example, the restraint element may be formed by using a rail, a guide member, a groove, or the like.
Further, the voice coil supporting part 6 includes the voice coil 60 arranged in the magnetic gap 40G of the magnetic circuit 40, and a planar insulating member 61 in form of extending from the voice coil 60 to outside of the magnetic gap 40G along the moving direction of the voice coil 60. Also, the voice coil supporting part 6 has an opening 62 and the voice coil 60 is arranged along the outer periphery of the opening 62. Since the voice coil supporting part 6 as configured above may have such a structure that the voice coil 60 is embedded into the insulating member 61, it is possible to reinforce the strength of the voice coil 60 and thereby reduce the distortion of the voice coil 60.
In this embodiment shown in the drawing, the opening 62 is loosely fitted to the support part 41C of the magnetic circuit 40 and the moving range of the voice coil supporting part 6 is restrained in this state. Specifically, the opening part 62 is formed in a rectangular shape and the interval between the sides along the moving direction of the voice coil supporting part 6 is substantially equal to or longer than the width of the support part 41C, and the interval between the sides in a direction perpendicular to the moving direction is relatively long in accordance with the moving range of the voice coil supporting part 6.
The vibration-direction-conversion part 7 includes a link body to angle-convert a link part (first link part) 70 formed between the voice coil supporting part 6 and the diaphragm 2 by using the vibration of the voice coil supporting part 6 and a reaction force received from the frame 3. Specifically, with reference to
These link parts are a part to form the link body and basically are not flexible (having rigidity). Each of them has hinge parts at its both ends. The hinge parts can be formed by rotatably joining two members or by forming one member as a folding part that is foldable in any given angle. In the embodiment shown in the
In the embodiment as shown in
The vibration-direction-conversion part 7 according to the embodiment of the present invention can be formed by a plate member having a line-shaped folding part and the folding part may be the above-mentioned hinge part of the link body. Specifically, the first link part 70 and the second link part 71 can be formed with the plate members, while the hinge parts 70A, 70B, 71A and 71B of the link body can be formed by the line-shaped folding parts as shown in the drawings. According to this configuration, it is possible to join the first link part 70 to the diaphragm 2 in a line shape, which enables to apply the vibration to the planar diaphragm 2 uniformly along its width direction and vibrate the whole diaphragm 2 substantially in the same phase. In other words, this can suppress occurrence of a divided vibration, making it possible to reproduce a sound particularly in the high-tone range. In addition, each link part has a rigidity, which enables to suppress occurrence of vibrations in an eigen-frequency mode, thus preventing deflection vibration of the link part or the like from adversely affecting the vibration of the diaphragm 2, thereby suppressing deterioration of acoustic characteristic.
The vibration-direction-conversion part 7 according to this embodiment may have the vent hole for example, though not shown in the drawings. The vent hole can reduce local fluctuations of air pressure in the space enclosed by the diaphragm 2 and the frame 3 and prevents the damping of the vibration-direction-conversion part 7 due to air pressure. Further, a through-hole is formed for example on the link part by making the vent hole, which can reduce the weight of the link part and enables reproduction in high-tone range. Reducing the weight of the vibration-direction-conversion part 7 can effectively broaden bandwidth of reproduction characteristic and increase the amplitude of a sound wave and the sound pressure level with respect to a predetermined voice current. With the vent hole formed at the link part, air pressure (damping force) exerted on the link part can be made comparatively small.
Further, vibration-direction-conversion part 7 may be constituted by an integral part connected at the folding part. In this case, the vibration-direction-conversion part 7 forming a complex link body can be instantly joined to the voice coil supporting part 6 or the diaphragm 2, which improves the assembly performance of the speaker device. Furthermore, the vibration-direction-conversion part 7 may be formed integrally with the voice coil supporting part 6 or the diaphragm 2 as well, for example.
Damper 8 holds the voice coil supporting part 6 at a predetermined position within the magnetic gap 40G such that the voice coil supporting part 6 does not contact the magnetic circuit 40, and also vibratably supports the voice coil supporting part 6 along the vibration direction (X-axis direction). The damper 8 restrains movements such that the voice coil supporting part 6 does not move in directions different from the vibrating direction of the voice coil supporting part 6, for example in the Z or Y-axis direction.
The damper 8 according to this embodiment is, for example, formed in a shape of a plate and thus has flexibility. Also, the damper 8 may be formed to have a cross-section in a shape among various cross-sectional shapes such as a convex, a concave, and a corrugated shape, and the thickness thereof may either be uniform or nonuniform. The damper 8 joins to the voice coil supporting part 6 at one end and joins to the frame 3 at the other end. The damper 8 is not limited to this embodiment, and may be configured to join to the voice coil supporting part 6 at one end and join to the magnetic circuit 40 at the other end for example.
It is also possible to provide a rail, a groove, a step, a guide member, or the like in place of the above-mentioned damper 8 on the frame 3 for the movement restraint or the support of the voice coil supporting part 6. That is, the speaker device 1 may have such a structure that the voice coil supporting part 6 slides with an end of the voice coil supporting part 6 being fitted into a rail, a groove, a step, or the like.
In this example, the yoke part 41 of the magnetic circuit 40 includes two yoke parts 41A1 and 41B1 oppositely arranged in both sides of the moving space of the voice coil support part 6. And, the yoke parts 41A1, 41B1 include support parts 41A11, 41B11 partially projecting toward a direction (for example, Y axial direction) intersecting the vibration direction of the voice coil support part 6 (X axial direction). With the support parts 41A11, 41B11 supported by the frame 3, the two yoke parts 41A1, 41B1 are arranged at a predetermined interval from each other.
Also, the yoke parts 41A1 and 41B1 include protruding parts 41A10 and 41B10 projecting toward the magnetic gap 40G, and a magnetic gap 40G1 is formed between the protruding parts 41A10 and 41B10 and another magnetic gap 40G2 is formed between the magnets 42X and 42Y which are connected with the yoke part 41A1 and 41B1 respectively.
In the above-mentioned magnetic circuit 40, the magnets 42X and 42Y not yet magnetized are connected with the yoke parts 41A1 and 41B1 and supported by the frame 3, and then the magnets 42X and 42Y are magnetized in the similar magnetic flux direction in a state where the given magnetic gaps 40G1 and 40G2 are held. As such, a pair of magnetic gaps, each magnetic gap having a different magnetic flux direction are formed side by side in the vibration direction of the voice coil support part 6 with a one-time magnetization process.
As described above, the hinge part 71B is the only hinge part that is not displaced, which is supported by the frame 3, thus applying the reaction force from the frame 3 to the link body. Accordingly, when the voice coil supporting part 6 moves from the reference position X0 by X1 in the X-axis direction, the angles of the first and the second link parts 70 and 71 obliquely arranged in different directions are increased substantially by the same angle as shown in
The length a of the link part between the hinge parts 70A and 71A, the length b of the link part between the hinge parts 71A and 70B, and the length c of the link part between the hinge parts 71A and 71B are preferably configured to be similar so that the hinge parts 70A and 71B are arranged on a straight line in the moving direction of the voice coil supporting part 6. This link body is well known as Scott Russell linkage where the hinge parts 70A, 70B and 71B lie on a circumference of a circle having the diameter being the length of the first link part 70 (a+b=2a) and having the center at the hinge part 71A. Namely, the angle defined by the line passing the hinge parts 70A and 71B and the line passing the hinge parts 70B and 71B is always a right angle. Therefore, when the voice coil supporting part 6 is moved in the X-axis direction, the hinge part 70B between the first link part 70 and the diaphragm 2 always moves in the Z-axis direction that is perpendicular to the X-axis, thus it is possible to convert the vibration direction of the voice coil supporting part 6 to its perpendicular direction and transmit the vibration to the diaphragm 2.
The speaker device 1, as described above, has the magnetic gap 40G of the magnetic circuit 40 along the direction different from the vibration direction of the diaphragm 2, and transmits the vibration of the voice coil supporting part 6 vibrating along the magnetic gap 40G to the diaphragm 2 through the vibration-direction-conversion part 7. At this time, the vibration direction of the voice coil supporting part 6 is preferably perpendicular to the vibration direction of the diaphragm 2. According to this configuration, width of each part of the speaker device 1 can be accumulated in a direction different from the width direction (vibration direction of the diaphragm 2), the width along the sound emission direction (the total height of the speaker device) can be comparatively small relative to general speaker devices, thus the speaker device 1 can be made thin.
Further, compared with a speaker device transmitting a driving force by utilizing the bending of a flexible member when transmitting a driving force from the voice coil 60 to the diaphragm 2 for example, the speaker device 1 transmits a driving force from the voice coil supporting part 6 to the diaphragm 2 through the mechanical link body. Therefore a delay in response due to distortion of a flexible member is reduced, for example, and it is possible to vibrate the diaphragm 2 with a relatively high sensitivity. Further, since no flexible member frequently causing resonance (especially at a low frequency) is used, it is possible to efficiently transmit a driving force of the driving part 4 to the diaphragm 2.
Further, since the speaker device 1 angle-converts a driving force developed in the voice coil 60 of the driving part 4 and transmits the driving force to the diaphragm 2 through the mechanical link body, the deterioration in the quality of reproduced sound as seen in a capacitive speaker device when producing a large sound can be suppressed. Therefore, it is possible to emit a high quality reproduced sound in a large volume compared with the capacitive speaker device.
Further, the speaker device 1 can be configured to have the planar bottom face 31A, support the diaphragm 2 along the bottom face 31A, and form the magnetic gap 40G along the bottom face 31A, thus enabling to form the whole speaker device 1 to be planar and thin. Furthermore, the vibration-direction-conversion part 7 vibrating the diaphragm 2 in the direction crossing (preferably perpendicular to) the bottom face 31A by receiving the reaction force from the bottom face 31A of the frame 3, the vibration direction of the voice coil supporting part 6 along the magnetic gap 40G does not directly affect the thickness direction of the speaker device 1. Therefore, this configuration enables to make small the total height of the speaker device 1 small, while making the vibration of the voice coil supporting part 6 and the driving force large, and thus enabling both a large volume of sound output and a thin shape of the speaker device. In addition, the voice coil 60 being formed in a shape of a thin plate, it is possible to make a part of the voice coil 60 in the magnetic gap 40G comparatively large by increasing the winding number and thereby obtain a comparatively large driving force.
In the examples shown in
In the example shown in
In the magnetic circuit 400, the magnets 410A, 410B are required to be magnetized in the opposite directions, thus the magnetization process is required two times. A preferable symmetric distribution of magnetic flux can be obtained in the vibration direction of the voice coil support part 6 in the pair of magnetic gaps 400G, 400G. With this configuration, when voice currents flow in the voice coil 60 arranged in each of the magnetic gaps 400G, nearly the same electromagnetic force (Lorentz force) can be exerted to the voice coils 60.
The distance between the magnets 410A and 410B is preferably established corresponding to the distance between linear portions 60A, 60C of the voice coil 60. The distance between the magnets 410A, 410B and the distance between the linear portions 60A, 60C of the voice coil 60 are established such that linear portions 60A, 60C of the voice coil 60 is positioned in the proximity of the center in the X axial direction of the magnetic gaps 400G, 400G and thereby a large driving force can be applied to the voice coil 60. Further the width of the magnet 410A, 410B in the X axial direction is required to secure amplitude of vibration of the voice coil support part 6. To obtain large amplitude of vibration, the width of the magnets 410A, 410B in the X axial direction need be large. Even when the maximum amplitude of vibration is obtained, the linear portions 60A, 60C of the voice coil 60 are required to stay within the magnetic gaps 400G, 400G respectively. For this purpose, it is required that the distance between the magnets 410A, 410B and the distance between the linear portions 60A, 60C are adjusted.
The magnetic body parts 410, 410 forming the yoke parts 410A, 410B forms an opening part surrounded by the yoke parts 410A, 410B, 410C and 410D, and the moving space 400S of the voice coil support part 6 penetrates along the opening part. The voice coil support part 6 is arranged so as to extend from the opening part to outside.
In the example shown in
That is, in the magnetic circuit 400, the magnetic gap 400G is formed between one magnet 420A and the protruding part 410A0 projecting from the yoke part 410A, and the magnetic gap 400G is formed between one magnet 420B and the protruding part 410B0 projecting from the yoke part 410B. Further, the yoke parts 410A, 410B, 410C and 410D may be formed with different members or may be integrally formed with a single member.
Also in the magnetic circuit 400, similarly to the example of the magnetic circuit 400 shown in
In the example shown in
In the example shown in
In the example shown in
In the example shown in
In the one piece of magnetic body part integrally formed with the yoke parts 410A, 410B and side wall parts 410C, 410D, the magnets 420, 420 are connected with the yoke parts 410A, 410B respectively, and one magnetic gap 400G is formed between the magnets 420, 420 magnetized in the similar magnetic flux direction. In a supporting structure using the spacer 430 of nonmagnetic body, another magnetic gap 400G is formed between the protruding parts 410A0, 410B0. Further, each of the yoke parts 410A, 410B, 410C and 410D may be formed with different member.
In the example shown in
In the example shown in
An opening part is formed in the magnetic circuit 400 in the X axial direction of the yoke part 410A, 410B as shown in
The speaker devices 100 and 101 as shown in
In the vibration-direction-conversion parts provided on the ends of the voice coil supporting part 6(L) and 6(R) on the center side of the diaphragm 2 respectively in the speaker device 100 as shown in
The first link part 70(R) and the outside link part 72(R) provided on both ends of the voice coil supporting part 6(R) in the vibration direction or the first link part 70(L) and the outside link part 72(L) provided on both ends of the voice coil supporting part 6(L) in the vibration direction form a set of parallel links respectively. Accordingly, the first link part 70(R) and the outside link 72(R) disposed substantially in parallel to each other, or the first link part 70(L) and the outside link part 72(L) arranged substantially in parallel to each other, perform an angle-conversion substantially with the same angle corresponding to the movements of the voice coil supporting parts 6(R) and 6(L) in the X-axis direction. Thus, the three hinge parts 70B, 72B(R) and 72B(L) vertically move with the diaphragm 2 being planarly held, enabling a vibration of the diaphragm 2 substantially in the same phase, which can suppress occurrence of divided vibration. At this time, the voice coil supporting parts 6(R) and 6(L) are required to vibrate substantially in the same phase, and the same amplitude, and in opposite directions to each other.
In the speaker device 101 as shown in
The speaker device 102 according to the embodiment as shown in
Speaker device 102 includes the first outside link part 72(R) and 72(L) having a hinge part 72A(R) or 72A(L) to the outside portion of the voice coil supporting parts 6(R) or 6(L) at one end, and a hinge part 72B(R) or 72B(L) to the diaphragm 2 at the other end, and the second outside link part 73(R) and 73(L) having a hinge part 73A(R) or 73A(L) to the middle portion of the first outside link part 72(R) and 72(L) at one end, and a hinge part 73B(R) or 73B(L) to the frame 3 at the other end. In this embodiment, the hinge parts 73B(R) and 73B(L) are supported by the frame 3 through a supporting part 35.
The hinge parts 73B(R) and 73B(L) between the second outside link part 73(R) and 73(L), and the frame 3 are described hereinafter. As shown in
According to this embodiment, the link body can be formed to receive the reaction force from the frame 3 in the link parts arranged in outer ends of the voice coil supporting parts 6(R) and 6(L). Accordingly, the first outside link parts 72(R) and 72(L) can be angle-converted by using the reaction force from the frame 3 corresponding to the movement of the voice coil supporting parts 6(R) and 6(L), thereby securely moving the diaphragm 2 up and down.
Since the second link parts 71(R) and 71(L) always receives the reaction force from the frame 3 corresponding to the movement of voice coil supporting parts 6(R) and 6(L) along the X-axis direction, the vertical movement of the voice coil supporting parts 6(R) and 6(L) can be suppressed by the reaction force received from the diaphragm 2 when the link body moves the diaphragm up and down (in the Z-axis direction). This enables a smooth vibration of the voice coil supporting parts 6(R) and 6(L) and a smooth transmission of the vibration to the diaphragm 2.
The support part 41B11 (see
In the examples shown in
In the examples shown in
As described above, the speaker device according to the embodiments of the present invention can be made to be thin and capable of producing a large volume of sound. Such a speaker device can be effectively used for various types of electronic devices and in-vehicle devices.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/069480 | 10/27/2008 | WO | 00 | 3/10/2011 |