The present application claims priority to Japanese Patent Application No. 2021-119583, entitled “Magnetic Core Housing and Noise Reduction Device”, and filed on Jul. 20, 2021. The entire contents of the above-listed application is hereby incorporated by reference for all purposes.
The present disclosure relates to a magnetic core housing and a noise reduction device.
In recent years, a noise reduction device which houses a magnetic material such as ferrite therein and is attached around a signal cable so that noises superimposed on signals propagating through the signal cable are removed has been widely used. Japanese Unexamined Patent Application Publication No. H10-32395 discloses a technology relating to such a noise reduction device.
The noise reduction device disclosed in Japanese Unexamined Patent Application Publication No. H10-32395 is manufactured by dividing a cylindrical magnetic core into two pieces on a plane along a central axis thereof, and housing each of these two divided magnetic cores in a respective one of two divided sections of a housing made of a resin material. The inner surface of each of the divided housings is provided with an elastic claw that applies, when the corresponding divided magnetic core is housed therein, a force toward the central axis to the magnetic core. By the above-described configuration, it is possible, when the noise reduction device is attached around a signal cable, to bring the two divided magnetic cores into close contact with each other on their division surfaces (i.e., the surfaces which were formed when one magnetic core was divided into the two pieces).
In the technology disclosed in Japanese Unexamined Patent Application Publication No. H10-32395, the elastic claw is formed of a resin. However, resins have creep characteristics, so when the elastic claw (e.g., a spring) is formed of a resin, the spring deteriorates with time. When the spring deteriorates with time as described above, it cannot apply a sufficient force to the magnetic core. Therefore, it is difficult, when the noise reduction device is attached around the signal cable, to bring the two divided magnetic cores into close contact with each other on their division surfaces.
In view of the above-described problem, an object of the present disclosure is to provide a magnetic core housing capable of applying a sufficient force to a magnetic core, and a noise reduction device using such a magnetic core housing.
A first exemplary aspect is a magnetic core housing made of a resin material, capable of housing a cylindrical magnetic core having a cavity extending in a direction of a central axis of the magnetic core, the magnetic core housing including: a first housing capable of housing a first core, the first core being one of two pieces of the magnetic core divided from each other on a plane along the central axis; a second housing capable of housing a second core, the second core being the other of the two pieces of the magnetic core divided from each other on the plane along the central axis; a hinge configured to connect the first and second housings with each other so that the first and second housings can be opened and closed with respect to each other; and a first metal spring disposed in the first housing and configured to apply a force toward the center axis to the first core when the first core is housed in the first housing, in which the first metal spring includes a planar part and a pair of spring parts inclined from both ends of the planar part toward the central axis, the both ends of the planar part being both ends in a direction in which the central axis extends, and the magnetic core housing further includes reinforcing means for preventing the planar part from being bent due to a force transmitted from the pair of spring parts when the first core is housed in the first housing.
Another exemplary aspect is a noise reduction device including: the above-described magnetic core housing; a first core housed in the first housing; and a second core housed in the second housing.
According to the present disclosure, it is possible to provide a magnetic core housing capable of applying a sufficient force to a magnetic core, and a noise reduction device using such a magnetic core housing.
The above and other objects, features and advantages of the present disclosure will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not to be considered as limiting the present disclosure.
An embodiment according to the present disclosure will be described hereinafter with reference to the drawings.
Each of
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The magnetic cores 50a and 50b housed in the magnetic core housing 1 form a cylindrical magnetic core including a cavity 19 extending in the direction of the central axis 18 (the longitudinal direction of the magnetic core housing 1) when the magnetic core housing 1 is brought into a closed state. The magnetic cores 50a and 50b are formed of a magnetic material such as ferrite. The magnetic cores 50a and 50b are two pieces divided from each other on a plane along the central axis 18, and one of the divided magnetic cores, i.e., the magnetic core 50a (the first core) is housed in the housing 10a, and the other divided magnetic core, i.e., the magnetic core 50b (the second core) is housed in the housing 10b. Note that each of
The housings 10a and 10b are connected to each other by using a hinge 11 so that they can be opened and closed with respect to each other. Each of
A noise reduction device according to this embodiment is used in a state in which the magnetic cores 50a and 50b are housed in the magnetic core housing 1. That is, the noise reduction device according to this embodiment is used in a state in which the magnetic core housing 1 in which the magnetic cores 50a and 50b are housed is attached around a signal cable. When the housings 10a and 10b are in a closed state, the magnetic cores 50a and 50b have a cylindrical shape including a cavity 19 extending in the direction of the central axis 18, and the signal cable is disposed in the cavity 19 of the magnetic cores 50a and 50b.
Further, the magnetic core housing 1 according to this embodiment includes metal springs 20. The metal springs 20 are disposed on the inner peripheral surfaces 15 (see
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In this embodiment, as shown in
The metal spring 20 abuts against (i.e., comes into contact with) a surface 52 (see
Further, the metal spring 20 may have such a structure that the ends of the pair of spring parts 22a and 22b on the side opposite to the side on which the planar part 21 is located may be folded in a direction receding from the central axis 18. That is, the end of each of the spring parts 22a and 22b in the longitudinal direction may be folded toward the outer side of the corresponding one of the housings 10a and 10b. In this way, it is possible to make the shape of the contact surface between each of the abutting parts 24a and 24b and the surface 52 of the magnetic core 50 roughly a line-like shape. Therefore, when the magnetic core 50 is housed in the housings 10a and 10b, the abutting parts 24a and 24b can easily slide on the surface 52 (see
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Further, when the noise reduction device (the magnetic core housing 1 in which the magnetic core 50 housed) is attached around a signal cable, the signal cable is disposed in the cavity 19 of the magnetic core 50. Since a force from the metal spring 20 toward the central axis 18 is applied to the magnetic core 50, it is possible to bring the two divided magnetic cores 50a and 50b into close contact with each other on their division surfaces.
As described above, in this embodiment, since metal is used as the material of the spring (the metal spring 20), it is possible to prevent the spring from deteriorating with time. Further, in this embodiment, the magnetic core housing 1 is provided with the reinforcing means 23a and 23b that prevent, when the magnetic core 50 is housed in the housing 10, the planar part 21 from being bent due to a force transmitted from the pair of spring parts 22a and 22b of the metal spring 20. That is, by providing (i.e., forming) the reinforcing means 23a and 23b by folding each of the two sides of the planar part 21 opposed to each other into an L-shape in cross section, it is possible, when the pair of spring parts 22a and 22b are displaced (e.g., compressed or expanded), to prevent the planar part 21 from being curved at the center thereof. In this way, it is possible to prevent the reaction force of the metal spring 20 from being dispersed, and thereby to concentrate the elastic force of the metal spring 20 into a force toward the central axis 18.
Therefore, it is possible, when the magnetic core 50 is housed in the housing 10, to apply a sufficient force to the magnetic core 50 by using the metal spring 20. Accordingly, it is possible, when the noise reduction device is attached around a signal cable, to bring the two divided magnetic cores 50a and 50b into close contact with each other on their division surfaces.
Next, a second embodiment according to the present disclosure will be described. Each of
The structure of a metal spring 40 and the structure of a part of a housing 30 of a magnetic core housing 2 according to the second embodiment differs from those of the magnetic core housing 1 according to the first embodiment. The rest of the configuration of the magnetic core housing 2 according to the second embodiment is similar to that of the magnetic core housing 1 according to the first embodiment, and hence the same components are denoted by the same reference numerals (or symbols) and redundant descriptions thereof are omitted.
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The magnetic cores 50a and 50b are two pieces divided from each other on a plane along the central axis 18, and one of the divided magnetic cores, i.e., the magnetic core 50a (the first core) is housed in the housing 30a, and the other divided magnetic core, i.e., the magnetic core 50b (the second core) is housed in the housing 30b. Note that
The magnetic core housing 2 according to this embodiment includes a metal spring 40. The metal springs 40 are disposed on the inner peripheral surfaces 31 (see
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The metal spring 40 abuts against a surface 56 (see
Further, the metal spring 40 may have such a structure that the ends of the pair of spring parts 42a and 42b on the side opposite to the side on which the planar part 41 is located may be folded in a direction receding from the central axis 18. That is, the end of each of the spring parts 42a and 42b in the longitudinal direction may be folded toward the outer side of the corresponding one of the housings 30a and 30b. In this way, it is possible to make the shape of the contact surface between each of the abutting parts 44a and 44b and the surface 56 of the magnetic core 50 roughly a linear shape. Therefore, when the magnetic core 50 is housed in the housings 30a and 30b, the abutting parts 44a and 44b can easily slide on the surface 56 (see
Note that, in this embodiment, similarly to the configuration of the first embodiment, a projection 17 (see
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Further, when the noise reduction device (the magnetic core housing 2 in which the magnetic core 50 housed) is attached around a signal cable, the signal cable is disposed in the cavity 19 of the magnetic core 50a. Since a force from the metal spring 20 toward the central axis 18 is applied to the magnetic core 50, it is possible to bring the two divided magnetic cores 50a and 50b into close contact with each other on their division surfaces.
In the above-described magnetic core housing 2 according to this embodiment, similarly to the first embodiment, it is possible, when the magnetic core 50 is housed in the housing 30, to apply a sufficient force to the magnetic core 50 by using the metal spring 40. Therefore, it is possible, when the noise reduction device is attached around a signal cable, to bring the two divided magnetic cores 50a and 50b into close contact with each other on their division surfaces.
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Note that the ratio W2/W1 is a size ratio in a state in which the magnetic core housing 1 is closed, i.e., a state in which the magnetic core 50 and the metal spring 20 are set in the housing 10 and the magnetic core housing 1 is brought into a closed state. Further, although
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In this embodiment, the magnetic core housing 1 is preferably configured so that the range of the spring bottom-surface width W3 of the metal spring 20 with respect to the top width W2 thereof (i.e., the range of the ratio W3/W2) is 0.10 to 0.25. By setting the lower limit value to 0.10, it is possible to prevent the reaction force of the metal spring 20 from being dispersed, and thereby to obtain a sufficient reaction force. Further, by setting the upper limit value to 0.25, it is possible, even when the spring part 22 is pushed by conceivably the largest force applied by the magnetic core 50 due to vibrations or the like, to prevent the spring part 22 from being pushed beyond the elastic limit thereof.
Note that the ratio W3/W2 is a size ratio in a state in which the magnetic core housing 1 is closed, i.e., a state in which the magnetic core 50 and the metal spring 20 are set in the housing 10 and the magnetic core housing 1 is brought into a closed state. Further, although
Further, in the above-described embodiment, an example in which the reinforcing means 23a and 23b are formed by folding each of two sides of the planar part 21 of the metal spring 20 into an L-shape in cross section has been explained. However, in the present disclosure, the reinforcing means may be formed by using the housing 10. For example, the planar part 21 of the metal spring 20 (in this example, the reinforcing means 23a and 23b are not formed therein) may be embedded in a part of the housing 10, so that the planar part 21 of the metal spring 20 may be reinforced by the housing 10 itself. Specifically, the two sides of the planar part 21 located between the two sides on which the pair of spring parts 22a and 22b are formed may be embedded in the housing 10. In this way, it is possible, when the pair of spring parts 22a and 22b are displaced (e.g., compressed or expanded), to prevent the planar part 21 from being curved at the center thereof. Therefore, it is possible to prevent the reaction force of the metal spring 20 from being dispersed, and thereby to concentrate the elastic force of the metal spring 20 into a force toward the central axis 18. Therefore, it is possible, when the magnetic core 50 is housed in the housing 10, to apply a sufficient force to the magnetic core 50 by using the metal spring 20.
Further, in the configuration according to the first embodiment, the distal end parts of the reinforcing means 23a and 23b of the metal spring 20 may be folded, and may be hooked on and fixed to the housing 10 in a snap-on fitting manner. Specifically, the distal ends of the reinforcing means 23a and 23b may be slightly bent inward or outward, so that, after the reinforcing means 23a and 23b are inserted into the openings 16a and 16b, the bent parts are hooked on the outer side of the housing 10. It should be noted that if the openings 16a and 16b of the housing 10 are roughly vertical, the reinforcing means 23a and 23b may not be easily inserted into the openings 16a and 16b. In such a case, the openings 16a and 16b of the housing 10 may be inclined inward or outward, so that the reinforcing means 23a and 23b can be easily inserted into the openings 16a and 16b.
From the disclosure thus described, it will be obvious that the embodiments of the disclosure may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure, and all such modifications as would be obvious to one skilled in the art are intended for inclusion within the scope of the following claims.
Number | Date | Country | Kind |
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2021-119583 | Jul 2021 | JP | national |