The present invention relates generally to electrical generators, brakes and the like, and in particular to a magnetic electron exciter and associated processes using the same.
One aspect of the present invention is to provide a magnetic electron exciter having a rotor adapted to be rotated within a selected range of rotational speeds, and a plurality of magnets mounted in the rotor selected distances from the rotational axis of the rotor. A plurality of coils are disposed adjacent to the rotor, whereby rotation of the rotor creates an electrical current in the coils. First and second electrodes are spaced apart a variable distance, and are electrically connected with the coils to create an arc between the electrodes when the rotor is rotated relative to the coils. Also, the positions of the coils can be angularly adjusted whereby the device can be utilized as an electric motor.
Another aspect of the present invention is a brake for machines and the like, such as motor vehicles, wind turbines, etc., having a rotor operably connected with the drive shaft of the machine for rotation within a selected range of rotational speeds, and a plurality of magnets mounted in the rotor selected distances from the rotational axis of the rotor. A plurality of coils are disposed adjacent to the rotor, whereby rotation of the rotor creates an electrical current in the coils. Upon deceleration of the machine, the magnetic electron exciter is actuated to decelerate the machine, and simultaneously create electrical energy.
Yet another aspect of the present invention is a method for processing materials, comprising forming a rotor adapted to be rotated within a selected range of rotational speeds, and mounting a plurality of magnets in the rotor at selected distances from the rotational axis of the rotor. The method further includes mounting a plurality of coils adjacent to the rotor, whereby rotation of the rotor creates an electrical current in the coils. The method further includes positioning first and second electrodes a spaced apart distance and electrically connecting the same with the coils. Finally, the method includes rotating the rotor relative to the coils to create an arc between the electrodes when the same is rotated relative to the coils, and positioning a material adjacent to or within the arc to process the same.
These and other advantages of the invention will be further understood and appreciated by those skilled in the art by reference to the following written specification, claims and appended drawings.
For purposes of description herein, the term “upper”, “lower”, “right”, “left”, “rear”, “front”, “vertical”, “horizontal” and derivatives thereof shall relate to the invention as shown in
The reference numeral 1 (
The electromagnetic coils 3 are wired either in parallel or in series with one another. The output of the coils 3 is wired through capacitors 6 (
With reference to
The present MEE 1 uses twenty four coils 3, twelve on each side of the rotor 4. The coils 3 may be connected in series or in parallel with one another. It is to be understood that more or fewer coils 3 can be used for different applications. The illustrated rotor 4 contains twenty four permanent magnets 2. Each magnet 2 is positioned so that it is opposite in polarity from the magnet 2 next to it. The magnets 2 can vary in power, more or less lines of flux, and other similar characteristics and types.
The coils 3 are wound to fit laminates 9. In the illustrated example, the laminates 9 comprise thin strips of steel or other conductive material that is wound in a circular ring-like roll. The use of layers of metal material prevents or reduces formation of magnetic eddy currents that could otherwise produce excessive heat. The conductive material may comprise virtually any material providing the necessary strength, heat resistance, electrical conductivity, formability, etc. The strips of conductive material may be adhesively and/or mechanically interconnected. The laminates 9 (stator) are in the form of a circle with twenty four risers 10 that are formed by machining the roll of metal material. It will be understood that other forms of laminates and materials may also be utilized. Every other riser 10 has a coil 3 on it, and the other twelve are blank. The blank risers 10 act as a magnetic return. The twelve risers 10 with the coils 3 thereon are called the acceptors. This causes the magnetic forces to swirl around or excite one another. As the rotor 4, with the north and south magnets, passes by the coils 3, each coil 3, one on each side of the rotor 4, gets excited and influences the other coils 3 wired in series. Both sides are wired in parallel or series depending on the desired results.
Coils 3 can be wound with large or small wire. The larger the wire, the less voltage and the less power. The smaller the wire, the more voltage, current and the more power. This can be done for different results. The coils 3 can be wound physically larger or smaller to achieve less or more power. All of these factors can be varied.
The low voltage and low current that excite the electrons in machine 1 have a greater energy range than a machine that produces similar electrons, such as a carbon arc furnace or an induction oven that takes 700A or more at 2,300 degrees Celsius.
In the embodiment illustrated in
Magnetic electron exciter 1 is adapted to be used in conjunction with a wide variety of manufacturing processes and methods. In one working example of the present invention, mineral ore is positioned within the arc, which is adjusted to a predetermined intensity, so as to extract metallic components from the same. Other examples of processes incorporating the magnetic electron exciter 1 include melting or smelting precious metals. Magnetic electron exciter 1 purifies gold that is only 70 percent to 80 percent to 98 percent pure. Magnetic electron exciter 1 appears to vaporize impurities, leaving purified gold. Although the exact process is not known, magnetic electron exciter 1 melts and breaks down tailings of iron rock that cannot be melted, crushed, or drilled at present. Magnetic electron exciter 1 melts and purifies prill that has been extracted from ore. Other applications of magnetic electron exciter 1 will be apparent to those skilled in the art.
In the embodiment illustrated in
The power generated by the MEE, is quite substantial, even though the appearance of the arc can be relatively small. It takes less energy than a generator that produces 50 or 60 hertz. This arc could be much larger or could be used in a carbon arc furnace, such as in smelting plants or the like. The consumption of power is much less, but the power from the present MEE is many times more powerful.
The generator can be either an AC or DC generator that can produce many different voltages, such as 12 volt, 110 volt, 120 volt, 480 volt, 7200 volt, and up, either single phase and/or three phase, 50 to 1000 hertz and up. The MEE 1 can produce amperage from just a few to thousands of amps of current. An important part of the MEE 1 is the ability to eliminate or reduce the starting torque by moving the coils away from the rotor or the magnets when rotor 4 is first being rotated from a stationary state. Once the MEE 1 is started, it takes very little power to keep it running. This feature makes it quite useful in wind turbine applications, motor vehicles, and other similar machinery. It also makes it possible to control the amount of power by moving the coils closer or further apart.
By having coils 3/stators 9 on both sides of the rotor 4, it is possible to make two separate generators or motors. The two stators 9 on both sides can be connected together or separated. If the two stators 9 are wired separately, each side forms a separate generator. This may be utilized to provide redundancy. For example, if one generator fails with the outboard equipment, burns up, shorts out, gets hit by lightening, etc., the stators 9 of the damaged side may be moved away from the rotor 4 and magnets 2 by actuation of electric motor 18/screws 19 (
The same MEE 1 or generator can also be used as an electric motor as discussed above. The principle of moving the coils 3 away from the rotor 4 and magnets 2 still applies. Thus, the output torque produced by MEE 1 for a given amount of electrical power supplied to device 1 can be adjusted by adjusting the positions of stators 9 relative to rotor 4. This movement eliminates or reduces the starting torque of the MEE. Some of the problems with electric motors for cars and other devices is the starting torque. This is also a problem encountered in wind turbines. Stators 9 may be moved away from rotor 4 to initially permit rotation of a wind turbine from a stopped configuration, and stators 9 may be moved towards rotor 4 at higher r.p.m. to provide increased output of electrical power. The positions of stators 9 relative to rotor 4 can also be utilized to control the power produced by device 1 when it is used as an electric motor for a car, train, bus, or other machines. Instead of a motor running the generator, a variable voltage device can drive the motor at different torques and speeds. As discussed in more detail below in connection with
Also, existing generators typically provide different frequencies depending upon the r.p.m. of the generator. This can cause difficulties in applications such as wind turbines or the like where the turbine rotates at different speeds depending upon the wind speed. This makes it difficult to maintain a desired frequency such as 50 or 60 Hz.
The device 1 can be configured to provide a constant frequency regardless of the rotational rate of the wind turbine or other variable rpm power source. With reference to
With further reference to
As discussed above, the stators 9 and coils 3 can be moved axially towards and away from rotor 4 utilizing electric motor 18 (
Also, when device 1 is utilized as a brake, the stator 9 may be configured as a non-electronic brake without coils 3 (or coils 3 could be electrically disconnected) whereby the device 1 provides a braking force without generating electricity. In general, when the device is configured as a non-electronic brake without coils, it may be utilized in the same applications as when the device is used as a brake with coils, except that the device does not generate electricity when configured without coils. For example, motor 18 could be configured to move stators 9 in the directions of arrows A from a first position wherein stators 9 are positioned directly adjacent to rotor 4 to a second position wherein stators 9 are spaced apart from rotor 4. In the first position, the device provides a maximum or full braking force or torque T. In the second position, the device provides little or no braking force or torque T. Controller 49 may be configured to provide a range of positions between the first and second positions corresponding to the position of brake pedal 45 to provide a variable braking force.
In general, when the device is configured as a non-electronic brake (i.e. without coils), the magnets 2 could be positioned where the stators 9 are, and the metal and non-metal laminate could be positioned on the rotor 4 or visa-versa. By moving the magnets towards/away from the rotor/metal/laminate the device acts similar to the Electron Exciter version of the device described in more detail above. Also, if the device is configured as a non-electronic brake, coils 3 are not utilized or required, and stators/laminates 9 may therefore comprise rings without risers 10.
It will be understood that other parameters may be utilized to control the motor 18 and positions of stators 9 and resulting braking torque T. For example, device 1 may be configured to control the speed of presses or other industrial machines based on a maximum or optimal speed. Also, the device may be utilized to brake other machinery or devices such as wind turbines or the like based upon a sensed r.p.m., power output, temperature, or other suitable control parameter.
As discussed above, in the illustrated example the device 1 includes a total of 24 coils 3, with each stator 9 having 12 coils. In use, the number of coils 9 that are electrically connected to electrical output lines 52 can be changed to increase or decrease the amount of power generated by device 1. Furthermore, as discussed above, the device may also be configured as a brake without coils.
Another important aspect of the present invention is a generator or motor that can be used as a non-contact brake. By using different materials on the rotor with the magnets, this forms a different magnetic field that tends to stop the rotor when the coils are moved in closer to the rotor. It is possible in automobiles and other vehicles to eliminate or assist friction-based mechanical brakes to thereby alleviate or eliminate wear that occurs in contact-type brakes. This is a substantial problem with wind turbines that use friction brakes to control or regulate the movement of the rotor. Hence, the MEE or generator can be used on machines of all types, such as pumps, presses, etc. In using the MEE as a brake, rather than outputting to the energy to an arc, as normally done, the output can be routed to a battery charger or generator to achieve a quick charge. In a wind baking turbine application, the MEE, when used as a brake, can also generate power as it is braking the turbine.
MEEs or generators using ferrite magnets in the rotor require a smaller gap between the coils and magnets. Using neodymium magnets, the gap can be larger and therefore not so critical.
The present generator is different than the devices disclosed in the Kranz U.S. Pat. No. 2,026,474, the Gilbreth U.S. Pat. No. 6,023,135 and the Voronin U.S. Pat. No. 4,931,702. More specifically, the present generator is designed to produce varying frequencies that have a different effect on various materials. Low frequencies have a different effect on the certain materials than high frequencies.
The present arc is a cold arc with low voltages 0 to 80 volts, and current in the range of 0 to 80 amps. The arc produced is more powerful than a 1,000 amp welder operating to 60 Hz. By varying the speed of the rotor and/or the number of magnets and/or coils, the machine will produce higher or lower frequencies. By varying the air gap between the rotor containing the magnets and the coils, the power of the arc is made variable. This also is a factor on various materials for treating, melting, separating, or vaporizing undesired dross from various materials.
The present arc is also varied by using electrodes that can be fed differing inert gases, such as argon and helium, as well as CO2, acetylene, etc. This also produces a different effect on various materials as well as varying the spark gap.
In the foregoing description, it will be readily appreciated by those skilled in the art that modifications may be made to the invention without departing from the concepts disclosed herein. Such modifications are to be considered as included in the following claims, unless these claims by their language expressly state otherwise.
This application claims the benefit of U.S. Provisional Application No. 61/365,879, entitled MAGNETIC ELECTRON EXCITER AND METHODS, filed on Jul. 20, 2010 the entire contents of which is incorporated herein by reference.
Number | Date | Country | |
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61365879 | Jul 2010 | US |