The present invention relates to the field of mechanical engineering.
In particular, the present invention finds preferred application in the field of engines or of the apparatuses for the production of mechanical movement from another form of energy.
The invention relates in particular to a engine capable of transforming electrical energy into mechanical motion. The resulting movement can be continuous or step by step type.
There are various types of systems that use electromagnetism to generate forces and/or torques. Most of these systems were designed in the second half of 1800 and were later refined to improve their efficiency.
These include electric motors and electromagnets. An electric motor is essentially constituted by a circuit placed on a metallic armor, which can rotate (rotor) immersed in a magnetic field produced by magnets (stator). When the circuit is closed, it generates a magnetic field that interacts with that of its magnets, cause the armature to rotate. Approximately 70% of the electric motors currently in operation are three-phase asynchronous, or induction type. The winding on the stator is powered directly from the AC line, the rotor is the seat of induced currents in the rotating magnetic field of the stator. The torque due to the actions between the stator field and the rotor currents will start the rotor. It is used for many applications in industry, transport (rail, metro and tram) in household appliances and so on. DC engines too are still very popular, they continue to be used in industry as well as in transportation.
They are constituted by a stator and a rotor, their functioning is essentially based on the continuous switching of the supply current to keep the rotor magnetic field armature always orthogonal to the stator and thus ensure the continuous and constant presence of the force (and torque) which tends to align them and which generates the rotation of the rotor.
By “opening” the rotor and the stator it is possible to have “linear” electric motors that allow the translation instead of the rotation between the stator and rotor. They have various industrial applications as well.
There are then the electromagnets, which are devices consisting of a soft iron open core, on which a coil of conducting wire is wound; by sending an electric current on that, the nucleus acquires a magnetization that ceases when the current ceases, except for hysteresis. In general, the electromagnets are grouped into two main categories depending on the function.
The first includes the so-called field electromagnetic, the purpose of which is to create, in a restricted area and well-defined space, a magnetic field of the wanted intensity and induction.
The second category includes the so-called electromagnetic of force, intended to produce appropriate attractions on ferromagnetic objects. The electromagnets used in relays and similar devices are electromagnetic of force as well as the lifting electromagnets, applied to cranes, bridge cranes and the like to handle and transport scrap iron and metal bars.
The electric motors are subject to some drawbacks such as electromagnetic interference, high frequency currents, high inrush currents, costs and performances.
The electromagnets are used only when there is a limited mechanical work required.
These and other limitations and problems inherent in the architecture of the motors and electromagnets disappear when this is completely revised into a completely different structure as shown in the present patent.
The present invention is set forth and characterized in the main claim.
Other features of the present invention are expressed in the secondary claims.
It is the aim of the present invention to present a motor that uses the magnetic attraction and possibly the repulsion to generate forces and/or torques for the production of mechanical work used for driving or braking that overcomes some of the drawbacks of the known art.
In particular, it is object of the present invention to provide a motor that can provide mechanical work for generic propulsion systems suitable for vehicles or movement or displacement means using wheels or rotating elements. These and other objects are achieved by means of an innovative motor comprising the features of the annexed claims, which form an integral part of the present description.
The invention will now be described in relation to one or more embodiments. The description of such embodiments is not selected to be understood that the invention is limited thereto. On the contrary, according to the present disclosure, those skilled in the art should appreciate variations and equivalents of the embodiments. Such variations and equivalent embodiments are also intended to fall within the scope of the present invention.
The basic idea of the present invention is to exploit with continuity the magnetic forces that are created between a component or subsystem (“inducer”) that includes electromagnets appropriately arranged to generate a sequence of electromagnetic fields and a ferromagnetic component or subsystem (“induced”) that is subjected to said electromagnetic fields. In order to produce mechanical work it is necessary that the forces generated have non-null components in-the direction of the displacement. And this displacement is obtained through at least one rotating element, which can be either the inducer or the induced subsystem, on which the magnetic forces can exert moments to produce the rotation. The rotating element also allows to repeat this displacement in succession and to generate mechanical work with continuity. Differently from the conventional electric motors and electromagnets, the magnetic forces generated by each electromagnets of the inducer subsystem are exploited in sequence when such electromagnets are in the vicinity of the contact or the minimum distance between with the induced subsystem, where the magnetic forces are greater. The need to have at least one rotating element, be it inducer or induced subsystem, allows this magnetic motor in the variants that combine rotating inducers coupled to induced which can be either rotating or non-rotating and induced with rotating elements coupled to inducers which can be either rotating or not rotating.
In the present invention each electromagnet will be active only when it will be in the vicinity of the contact zone and then only for a fraction of the rotation of the rotating component. That is, the electric current can circulate in the coil of each electromagnet only during a fraction of the rotation. The engine may have good efficiency for converting electrical energy into mechanical energy due to the reduced distance between the elements where the magnetic forces are generated and it is possible to build motors easily controllable in speed of rotation/translation, torque and power.
The ferromagnetic component may comprise permanent magnets to exploit the magnetic fields generated by them that interacting with the magnetic fields generated by the inducer subsystem allow to obtain even the repulsive forces between the poles of the same sign and to obtain more attractive forces between poles of opposite sign.
Efficiency in converting electrical energy into mechanical energy will increase by exploiting magnetic torques in areas where inductor and induced are very close and no electricity is wasted in electromagnets where the distance between the inductor and induced is greater.
Such a system can then generate forces and/or torques between rotating elements or between rotary and non-rotary elements. It uses the electromagnets whose magnetic fluxes can be controlled by varying in a suitable way the currents in the coils, also inverting them, in order to generate and vary the attraction forces and compensate for any hysteresis and, in the case of induced subsystem comprising permanent magnets, to be able to generate and vary the forces of repulsion.
In preferred embodiments, wheels, rails and rolling elements can have the shape and profile of the types normally used in the field of transport and in the industry (conical, straight, s-shaped, toothed, etc . . . ).
In one embodiment, the invention relates to an engine comprising:
If there are more than one rail, then to set up the tracks, the distance (gauge) between them depends on the type of vehicle or movement or displacement mean intended for their use.
These rails can be either buried or on the surface, possibly equipped with spacer elements and the structural support (crosses).
In this embodiment, each rail comprises a plurality of electromagnets and a plurality of electrically insulating elements.
The rails comprise a sequence of electromagnets separated with non-ferromagnetic elements in the longitudinal direction. Each electromagnet is connected to the supply grid that uses one or more actuators and possibly one or more sensors and control units.
The electromagnets and non-ferromagnetic elements will have sections and forms compatible with the type of rail used, and the type of vehicle or movement or displacement mean in use (railway, Burback, decauville, flat rack , etc . . . ).
A vehicle or movement or displacement mean with wheels or rotating elements that include ferromagnetic material (such as a simple railway wagon), possibly coated with plastic material or any other material deemed appropriate, positioned on the rails, is made to move along them in both possible directions by circulating currents in the coils of some of the electromagnets in order to produce magnetic fields that will affect, with different intensity, instant by instant, the various parts of the wheel or rotating elements thus generating magnetic attractive forces. The forces that have directions that do not pass through the axis of rotation generate torques that give rise to a rotation of the induced subsystem around its axis of rotation and to a translation with respect to the inducer.
Each electromagnet will be designed with section of the core, contact areas towards the armature, number of turns in the coils, etc . . . , depending on the application and the required characteristics of the engine.
By adjusting the intensity of the current flowing in the coils of the electromagnets it is possible to control the module of the attractive forces and the driving or braking torques transmitted to the rotating elements or wheels.
The electromagnets can be controlled in sequence with a certain speed of translation or it may be possible to identify time to time the electromagnets to be controlled using position sensors.
The progress of the vehicle through driving torques supplied to the rotating elements or the wheels is obtained by activating the electromagnets immediately in front of those corresponding to the areas of contact of the rail with the rotating elements or wheels, and deactivating the electromagnets on the rear.
The number of electromagnets to be activated depends on several factors such as the distance between inducer and induced subsystems, the intensity of the current which feeds the electromagnets and the size of the electromagnets themselves, all magnitudes which in turn are a function of the type of application, and then of the required torques.
Electromagnetic forces (and torques) that are generated depend on all the parameters listed above and the best combination of these parameters must then be determined based on the requirements and is borne by the user or, automatically, by a possible control system.
The attractive forces of the electromagnets active, each acting predominantly through the air gap on the portion of the rotating element or wheel subject to the corresponding flux, produce torques whose resultant determines the rotation of each rotating element or wheel of the vehicle in the wanted direction.
It may also be possible to send currents in the opposite direction in the magnets in the contact zone, or immediately preceding it in the direction of motion, to compensate for any hysteresis that could generate resistance torques.
The braking is obtained in a similar manner by activating the electromagnets immediately subsequent to those in the area of contact with the rotating elements or wheels with the rail and deactivating the electromagnets preceding. The resulting torque in this case will be in the opposite direction of the previous one, opposing the motion of the vehicle until to stop it. Continuing in the same action the vehicle can be made to move backwards.
Then maintaining active the electromagnets in the area in contact where there is maximum attraction between rotating elements or wheels and rail the vehicle is kept on hold.
In another embodiment the invention relates to an engine comprising:
The wheels, the rotating elements and rails, may have the shape and profile of those currently in use in the transport sector and industry (conical, straight, s-shaped, toothed, etc . . . ).
If there are more than one rail, then to set up the tracks, the distance (gauge) between them depends on the type of vehicle or movement or displacement mean intended for their use.
These rails can be either buried or on the surface, possibly equipped with spacer elements and the structural support (crosses).
The rotating element or wheel comprises a sequence of electromagnets arranged radially or otherwise along the circumference separated by non-ferromagnetic elements. Each electromagnet is connected to the supply network, make use of one or more actuators and possibly one or more sensors and control units.
In this case the operation is substantially specular to that illustrated previously with the generation of magnetic attraction forces between the ferromagnetic material of the rail and rotating element or wheel necessary to the movement (or the brake or the parking), generated by the electromagnets of the rotating element or wheel.
Also in this case and in all variations covered by the claims, the electromagnets will be designed with sections of the core, the number of turns in the coils, etc . . . , depending on the application and the characteristics of the wanted engine.
By varying the intensity of the current flowing in the coils of the electromagnets it is possible to control the attractive forces and the torques, for driving and/or braking the inductor. The electromagnets may be activated in sequence with a certain angular speed of rotation or the electromagnets to be activated time to time could be determined using the signals of any sensors.
The movement of a vehicle equipped with these rotating elements or wheels is obtained by activating the electromagnets in the sequence immediately preceding, in the direction of motion, those corresponding to the areas of contact with the rails, possibly identified by sensors, and disabling in sequence the electromagnets thereafter. The attractive forces of the active electromagnets, each acting through the air gap, on the portion of rail affected by the corresponding fluxes, produce torques whose resultant determines the rotation of each rotating element or wheel of the inductor on the vehicle and the advancement of the same.
It may also be possible to send the currents in the opposite direction in the magnets in the contact zone, or immediately thereafter in the direction of motion, to compensate for any hysteresis that could generate resistance torques.
The braking is obtained in a similar manner by activating the electromagnets in sequence immediately subsequent, in the direction of motion, of those in the area of contact with the rails and deactivating the other. The resulting torque in this case will be contrary to the previous one, opposing the motion of the vehicle to brake it. Continuing in the same action the vehicle can be made to move backwards.
Then, keeping active the electromagnets in the contact area between wheel and rail, the vehicle is kept on hold.
The wheel-rail configurations presented so far can be applied in the transport and handling of things or people but are only part of the configurations that exploit to the fullest possible extent the construction principle of the present invention of transforming electrical energy into mechanical, the configurations where both the inducer and the induced subsystems include rotating elements.
In one embodiment of the invention it relates to an engine comprising:
The wheels or rotating elements may have the shape and profile of those currently in use in the transport sector and industry (conical, straight, s-shaped, toothed, etc . . . ).
The “inducer” subsystem comprises a sequence of electromagnets arranged radially or otherwise along the circumference separated by non-ferromagnetic elements. Each electromagnet is connected to the supply network by actuators and may possibly use one or more sensors and control units.
The transformation of electrical energy into mechanical energy and the consequent rotation of one or both elements is achieved by feeding in sequence the electromagnets of the inductor immediately prior to the zone of contact and turning off the electromagnets thereafter. The attractive forces that develop between elements of the inductor and the induced that have directions that do not pass through the axis of rotation generate rotation torques.
Varying the intensity of the current flowing in the coils of the electromagnets it is possible to vary the attractive force and, consequently, the torques, thus resulting in the variation of speed of rotation of the elements.
It may also be possible to send currents in the opposite direction in the electromagnets in the contact zone, or immediately following in the direction of motion, to compensate for any hysteresis that could generate resistant torques.
In other embodiments of the invention there may be rotating elements placed one inside the other and the inductor can be either the inner wheel or the outer wheel.
In all previous versions, the inducer subsystem may comprise not a sequence, in the longitudinal direction, of individual electromagnets, but a sequence of two or more electromagnets placed side-by-side, and separated by one or more non-ferromagnetic elements. Each electromagnet can use one or more sensors and control units.
The presence of two adjacent electromagnets afferent to a single portion of the inducer subsystem, even with a small inclination with respect to radial direction, can also allow to modulate the overall attractive force along the transverse direction. making possible to improve the magnetic control of the alignment of the two elements of the system, whether they are wheel and rail or two generic rotating elements.
Another variation that affects all the illustrated embodiments includes an “induced” subsystem comprising permanent magnets. These permanent magnets contribute to the functioning of the system in two ways:
Regarding the configurations in which the “inducer” subsystem is a wheel or a rotating element, it can be assembled in a different form; this form comprising a circular rotating external or internal crown, comprising the electromagnets and non-ferromagnetic elements of separation, and a fixed, internal or external part. including fixed connections and contacts with the power supply network.
The motion of the wheels or rotating elements is as described in the previous embodiments with the difference that, in this case, permanent connection of all the electromagnets of the wheel with the supply network are not necessary: there are only an adequate number of connections (made through brushes or equivalent components) related to the portion of the wheel that can actually contribute to the motion and then only the electromagnets pertaining to that portion of the wheel are temporary connected, to the power source.
For all the described embodiments, the various components of the system that comprises the part of ferromagnetic material, the core of the electromagnets , permanent magnets and any insulating materials and non-ferromagnetic materials, etc . . . , can each contain different elements, and not necessarily be a single homogeneous element, as is the case for electric motors or for the common electromagnets . This allows having the advantages also in terms of weight and efficiency.
The configuration, architecture and dimensions of the components of the present invention will depend on the applications.
For all the variants described and in particular for those where the “induced” subsystem comprises permanent magnets, it is also possible to use the classical U-shaped electromagnets arranged longitudinally in an appropriate way, in order to take advantage of both poles to contribute both to the attractive and repulsive forces.
For all the embodiments it would also be possible to use not only the direct current but also the alternate currents of appropriate frequency to generate the desired magnetic fields.
For all the embodiments, the dimensions of the various components and in particular the flow areas of the electromagnets and any permanent magnets can vary considerably depending on the application and the required characteristics of the motor or brake.
For all the embodiments there may be more inducer elements for each induced or more induced for each inducer.
For all embodiments the activation and deactivation of the electromagnets may occur with some time in advance to account for system delays.
For all the variants described there can be an “induced” subsystem whose rotating elements comprise components which can further rotate around them.
For all the variants described, the motor can be used as a brake.
The invention will be described below with reference to non-limiting examples, which are provided for only explanatory purposes and without limiting to the attached drawings. These drawings illustrate different aspects and embodiments of the present invention and, where appropriate, numeric references illustrating structures, components, materials and/or similar elements in different figures are indicated by similar numeric references.
a,
3
b,
3
d show three consecutive phases of the motion of an “induced” subsystem as a wheel along an “inducer” subsystem as rail. The motion is in the direction of positive “x”.
Various modifications and alternative constructions are possible for this invention and some of them are shown in the drawings and will be described in detail below. This description is not to be understood as an intention to limit the invention to the individual embodiments illustrated but, on the contrary, the invention intends to cover all the changes and alternative or equivalents configurations that fall in the field of the invention as defined in the claims.
The use of “such as”. “etc.”, “or” indicates non-exclusive alternatives without limitation unless otherwise specified. The use of “include” or “includes” means “includes or consists of, but not limited to”, unless otherwise specified.
The term “sensor” refers to a device that converts a physical quantity into an electrical signal usable by the control system.
The term “actuator” refers to a device that converts the control signals provided by a component or section of a system (in the form electric signal) in actions on the system itself.
The term “control subsystem” refers to the part of the system responsible for the control of the induction system so as to generate the forces and torques required to achieve the desired motion.
The figures and the images related to the following descriptions are only intended to illustrate the operation of the various embodiments and the elements that comprise them.
It is hereafter described an engine that converts electric energy into mechanical energy by means of the interactions created between the elements generating magnetic fields and the elements subject to these magnetic fields.
In one embodiment, shown schematically in
With reference to
As shown in
In
In
With reference to
The iteration of the steps just described thus produces a rotation of the wheel on the rail in the wanted direction.
In the electromagnets in the contact zone, 101g of
The slowing down of a rotating wheel on the rail is carried out in a way similar to the one previously described.
With reference to
To hold the wheel to the rail it is necessary the control unit powers only the magnets directly in contact with the wheel, by modulating the current intensity and therefore the forces, according to the needs required by the user.
As an alternative to the above defined system and schematically shown in
It is possible to activate with the movement of the vehicle both the electromagnets of the +X direction or those in the −X direction through the pressure switches. For the same reason, the electromagnets must be connected to two different power sources, V1 and V2, depending on whether the motion should be in one direction or in the opposite one.
Referring to
The slowing down or moving in the opposite direction occurs for V1=0 and V2≠0. In this condition, the powered electromagnets are 101c, 101d, 101e, and 101g, 101h, 101i, even if connected to V1, will be inactive.
The wheel is locked when V1=V2≠0.
Another embodiment is shown in
The inner wheel 103 is initially supposed stationary and we want to move it counterclockwise around the axis 100a of the “inducer” (and simultaneously in a clockwise direction around its axis of rotation). The electromagnets after the 101e are activated (in a number adequate to what is required by the user, or determined from any control system based on specific input parameters) starting from 101f. The attraction forces of the electromagnets give rise to a torque that rotates the element 103 to the position shown in
Again the electromagnet 101f is turned off when it comes into contact with the “induced” and the first inactive electromagnet which follows is fed.
It may also be possible to send to electromagnet 101fa current in the opposite direction for an appropriate time, to compensate for any magnetic hysteresis that would generate resistive torques. The same thing is it possible with all the electromagnets that are turned off. The torque generated by the forces of attraction produces a displacement of the wheel 103 to the position of
The iteration of the steps just described thus produces a movement of the wheel 103 along the inner profile of the element 100, around the axis of rotation of the inductor (100a).
The slowing down of the wheel is carried out in a specular way of what described before.
With reference to
In
In another embodiment, presented in
Also for this embodiment the electromagnets 101 may assume a configuration similar to that illustrated in
The rotating element or wheel, which can also be part of a vehicle or of another system, is realized through a sequence of electromagnets 101 arranged in radial direction or in general along the circumference, spaced by non-ferromagnetic elements 102 also arranged along radial directions or along the circumference. Each electromagnet is connected to the power supply 107 and may possibly use one or more sensors.
In particular for the movement of the rotating element, supposing it initially stationary with all the electromagnets not powered, and referring to
The attraction forces of the electromagnets against the rail of ferromagnetic material give rise to a total torque which produces the clockwise rotation of the rotating element up to be in the position illustrated in
In the new position, 101g is the only electromagnet in contact with the rail: this electromagnet is switched off and simultaneously the 101l is activated (the first non-active electromagnet in the direction of the motion). Similarly to what it is stated above and illustrated in
In the electromagnets in the contact zone, 101g in the
Again, the attractive forces of the active electromagnets give rise to the torque which allows a subsequent rotation of the element to the position of
The iteration of the procedure just described, with the cyclic deactivation of the electromagnets that, after the move, will come into contact with the wheel and, in their place, the activation of an equal number of electromagnets in the direction of motion, leads to the advancement of the element, with the speed that can be adjusted by acting on the intensity of the supply current of the windings.
The slowing down of a rotating element is obtained also in perfect analogy to the previous version, activating in a timely manner the electromagnets immediately preceding the point of contact and simultaneously disabling all other, so a total resistive torque that opposes the motion of the rotating element is generated until, eventually, to stop it.
Some other embodiments provide for the more general application of the principle underlying the present invention.
In one of these versions, shown in
As an example and in a non-limiting way, the two elements are bonded to an axis of rotation parallel to the z axis, passing through their geometric center and they are free to rotate around it.
The operation is conceptually identical to the previous versions.
Assuming the two elements initially stationary as shown in
The forces of attraction developed by said electromagnets towards the “induced” generate torques on the “inducer” that make it rotating counterclockwise. The result will be that the system will move to a new position. for example as shown in
In a similar way, it is possible to slow down the motion. Assuming the system is in the situation illustrated in
As previously described, in preferred embodiments, wheels, rotating elements and rails can have the shape and profile of the types normally used in the field of transport and industrial (conical, straight, s-shaped, toothed, etc.).
By way of example and without limitation, in
In particular, the windings of the electromagnets 202 and the ferromagnetic elements 102 are highlighted.
In another embodiment, the system assumes the configuration of
The operation is not unlike what was seen previously, obtaining the effect that both components rotate around the respective axes of rotation.
A variant of this version, which constitutes an autonomous embodiment, is shown in
The “induced”, for example depicted as a wheel, comprises ferromagnetic material and is free to rotate around its axis of symmetry 103a, parallel to the z axis. The “inducer” 100 includes an inner rotating part 100b and an outer fixed part 100c. The inner part rotates around the axis passing through the geometric center 100a. In this inner part are housed the electromagnets 101 spaced with non-ferromagnetic material 102. Each electromagnet is equipped with specific contacts (or brushes) 203 that allow it to be powered from the main power supply (not shown in the figure). The outer part has a fixed number of power contacts (or brushes) 204, in a number smaller than that of the electromagnets.
This solution allows to activate, from time to time, only the electromagnets able to provide a significant contribution to the movement or a number of electromagnets predetermined by the user, leaving the remaining unfed. Therefore is it possible to reduce in a significant manner the complexity of the connections and, more in general, of the components.
A further variant foresees the “inducer” as the inner wheel and the “induced” as the outer wheel. Also for this configuration the “inducer” can include a fixed inner part and a rotating outer part as illustrated in
In general for all configurations that include a rotating “inducer” element, it is possible for said element having the configurations shown in
This embodiment finds its justification in the fact that at any time only a part of the electromagnets is effectively active, while the remaining are unused. Therefore it can possible to significantly reduce the complexity of the connections and, more generally, of the components. With reference to
In all the presented embodiments is possible to realize the “inducer” element to an alternative form that provides sequences of multiple electromagnets side by side as depicted in
For all the presented embodiments it is possible to make a different version of the “induced” element comprising in its structure permanent magnets in order to improve system performance.
These permanent magnets contribute to the functioning of the system in two ways
For simplicity of exposition we will refer to the first embodiment, taking into account that the application to the other embodiments is to be considered a simple extension of this, without the need to introduce other innovative aspects.
Therefore, the introduction of the permanent magnets allows to:
To complete this description, there will be shown two other embodiments resulting from changes to other forms already presented. These changes do not introduce new elements, neither in the operation nor in terms of design.
In
In
In
In
In
Also for all the variants shown in
In
In a possible version of this configuration, the component 301 can partially rotate around axes parallel to the z axis shown in
In
The different electromagnets may be distributed along the circumference of the “inducer” subsystem separated from each other by an angle B which is slightly different from the angle of separation C between the rotating elements of the “induced”, or a multiple of it, so as to give a better continuity to the driving or braking torque transmitted to the “induced”.
The components of the “induced”, instead of rotating around axes parallel to z axis shown in the figure, may alternatively rotate around axes parallel to the local radial.
Number | Date | Country | Kind |
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AR2014A000006 | Feb 2014 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2015/050142 | 1/8/2015 | WO | 00 |