The field relates to magnetically latchable locks and latches.
U.S. Pat. No. 7,390,035 discloses a magnetic gate latch having a magnet disposed in a keeper assembly. The magnet attracts a pin in a housing with a handle, when the pin is disposed over the magnet in the keeper assembly, latching the pin in the keeper. A handle or handles are operatively coupled with the pin to retract the pin from the keeper assembly, and a helical coil spring biases the pin to retain the pin within the housing when the handle is in a neutral position, until the gate closes and the pin is positioned over the magnet. The strength of the spring must be matched with the strength of the magnet to allow the pin to be pulled toward the magnet when the gate closes but must be strong enough to retain the spring in the housing, when the spring is released from the magnet. It is believed that the relatively weak spring, which remains in compression most of the time, while the gate is latched, is a shortcoming of this design.
U.S. Pat. No. 7,044,511 discloses a magnetic gate latch having a magnet disposed in a housing with a handle that actuates a lever which displaces a pin in relation to the magnet. By displacing the pin in relation to the magnet, the handle is capable of unlatching the pin from the housing. When the gate closes, the pin, which is housed in a keeper assembly, is attracted by the magnet into a portion of the housing, latching the gate. The pin is biased by a spring in the keeper assembly and the spring is compressed while the gate is closed. The spring must be weaker than the magnetic force of attraction. Thus, the disclosed magnetic gate latch is susceptible to some of the same mechanical problems as the design in U.S. Pat. No. 7,390,035. When the handle is in the neutral position and the gate closes, the magnet in the housing with a handle attracts the pin and engages the pin in the housing with the handle, latching the gate.
Also, U.S. Pat. No. 5,362,116 discloses a magnet in a keeper assembly, which actuates the latching of a pin that is attractable by the magnet. The pin is disposed in a housing with a handle and is biased by spring. Other magnetic gate latches are disclosed in U.S. Pat. Nos. 3,790,197; 5,114,195; International Publ. No. WO 03/067004; and Japanese Abstract for application JP7233666; Pat. Publ. JP 3-212589; JP5340149; JP3039580; JP8210001 and JP3191187. None of these references disclose a simple mechanism that can be used with gates that is both functional and robust enough for extended use in the field.
A magnetically latchable gate latch comprises a mechanism for latching a gate latch including a keeper and a mountable housing, each comprising a magnet. In one example, a strong permanent magnet is disposed in the keeper for attracting a mechanism made of a ferromagnetic material, when the housing and the keeper are aligned upon closing the gate. The magnet and ferromagnetic material are attracted one to the other by magnetic force. The magnetic force is sufficient such that, when the gate closes, the mechanism for latching the gate latch is attracted toward the keeper, latching the gate latch. This allows the gate to close and latch without resistance of a spring-loaded latching mechanism, which is normal for mechanical latching mechanisms. Therefore, the magnetically latchable gate latch has all the benefits of known magnetic gate latches, and in addition, arrangement of a magnet in both the keeper and housing overcomes shortcomings with use of a spring to bias the latching mechanism in the closed position. In one example, the latching mechanism is not biased by any spring force when in the latched and unlatched positions.
In one example, the mechanism is a pin having a first end comprised of a ferromagnetic material, and the first end is disposed such that the first end is attracted to a permanent magnet retained within the keeper. When the gate is closed and the first end is disposed opposite of the keeper, the magnetic force of the permanent magnet in the keeper attracts the ferromagnetic material of the latching mechanism displacing the latching mechanism, latching the gate latch. A second portion of the latching mechanism, such as an opposite end of a pin, if the latching mechanism takes the shape of a pin, may comprise a second magnet. For example, the second magnet may be a permanent magnet magnetically weaker than the strong permanent magnet retained in the keeper. Alternatively, the second magnet may be coated or covered by a dielectric material, which weakens a magnetic attraction between the second magnet and a ferromagnetic material, such as a ring or strip of a ferromagnetic steel, within the mountable housing. Alternatively, the second portion of the latching mechanism may be a ferromagnetic material, and the strip or ring may be made of a more weakly magnetically attractive material than the strong permanent magnet retained in the keeper. Alternatively, the strip may have regions of high ferromagnetic attraction to the latching mechanism and regions of lower or no ferromagnetic attraction in order to change the level of magnetic force on the latching mechanism, depending on the angle of the handle. Whichever alternative is adopted, a pin or other latching mechanism may be retained in the housing by the weaker magnet and ferromagnetic material when the gate is open and/or the handle is turned, and when the gate closes and the handle is in the neutral position, then pin or other latching mechanism is drawn to the magnet in the keeper. For example, a ferromagnetic material of a pin and a strong permanent magnet retained in the keeper are aligned, providing a strong attractive force between the pin and the magnet, latching the gate latch. For example, a pin may extend from the housing and may be latched by the keeper, when aligned across from the keeper when the gate is closed.
For example, the handle of the gate latch is rotated to open the latch of the gate latch by engaging a retractor mechanism. In one example, the retractor mechanism is coupled to the handle such that the retractor mechanism pulls the latching mechanism away from the keeper and into the housing of the gate latch, releasing the gate latch from the keeper, when the handle is turned in either rotational direction. As the gate is opened and the handle is released, a spring may return the handle, the retractor mechanism or both thereof to a first position. In one example, a first spring acts on the retractor mechanism and a second spring acts on the handle. Neither of the springs need to have their biasing force matched with the magnetic force of the permanent magnet in the keeper, because neither act on the pin when the handle is in its neutral position. Herein, the neutral position is the position in which the handle returns when not acted on by a user.
Instead of spring or other mechanical bias force acting on the pin, a magnetic force retains the position of the pin within the housing, at least when the handle is turned and as the retractor mechanism and handle are returned to a neutral position. Herein, the neutral position of the retractor mechanism is the position to which the retractor mechanism returns when it is not engaging the latching mechanism. The magnetic force retains the latching mechanism in position within the housing, even while the retractor mechanism and handle return to their neutral position. Then, a weak magnetic attraction keeps the latching mechanism within the housing until is disposed over the strong permanent magnet in the keeper, which attracts the latching mechanism into a latched position with the keeper. In any of the alternative examples, the latching mechanism, such as a pin, is retained within the housing by the weaker magnetic force until the gate closes and the latching mechanism is attracted to the keeper by the stronger magnetic force between the latching mechanism and the strong permanent magnet in the keeper. In yet another alternative example, an even stronger magnetic force results from a pair of magnets attracted one to the other, one in the keeper and one in the latching mechanism. For example, the latching mechanism may be a pin with permanent magnets on both of its opposite ends or may be a pin with a permanent magnet only at the end closer to the keeper.
In one example, the stronger magnetic force between the keeper and the latching mechanism is the result of a dielectric material coating or barrier layer, or a thicker barrier or more highly dielectric material, disposed between a magnetic material and ferromagnetic material within the housing as a retaining mechanism, compared with the stronger force of magnetic attraction between the keeper and the latching mechanism. By selecting the attractive forces of the magnets and/or thicknesses of dielectric materials and/or degree of dielectric of any barrier layer, an operationally effective balance of magnetic attraction between a retention mechanism within the housing and between the keeper and a latching mechanism is established, such that the magnetic attraction between the keeper and the latching mechanism causes the latching mechanism to become latched when the latching mechanism is disposed opposite of the keeper (i.e. when the gate closes). One advantage is no spring is used to bias the latching mechanism. Another advantage of one example is that the force on the latching mechanism can be varied depending on the position of the handle and the retracting mechanism.
A device for latching and unlatching a gate may comprise a first magnet disposed in a keeper, and a gate latch assembly, wherein the gate latch assembly and the keeper are arranged to work cooperatively in latching and unlatching the gate. For example, the gate latch assembly may comprise a second magnet disposed within the gate latch assembly, a latching mechanism, and a housing. The latching mechanism may be coupled to the housing, such that, when the gate latch assembly and the keeper are installed on the gate, the latching mechanism is capable of latching the gate in a latched position by extending from the housing, engaging the keeper, when the keeper and the gate latch assembly are installed on the gate. The latching mechanism is capable of unlatching the gate to an unlatched position by withdrawing the latching mechanism from engagement with the keeper. The second magnet may be arranged within the gate latch assembly such that the latching mechanism is retained in the unlatched position by a force of magnetic attraction provided by the second magnet, when the gate latch assembly is not in the latched position. For example, the second magnet, such as a permanent magnet in the form of a hockey puck or a strip, may be fixed on the latching mechanism or on a component within the housing, such as an actuating mechanism. If the latching mechanism comprises a pin, then the pin or a portion of the pin may be made of a ferromagnetic material, such as steel. The ferromagnetic material is magnetically attractable to the first magnet in the keeper drawing the pin into engagement with the keeper, and the second magnet may be fixed on the end of the pin within the housing on the end opposite of the end engaging the keeper.
The second magnet, which is disposed within the housing, may be attracted magnetically toward a ferromagnetic material disposed within the housing such that the pin is retained in a retracted position when the gate is opened and when in the process of closing, until the pin is again positioned over the magnet in the keeper in the closed position. The magnet in the keeper provides a strong attractive force on the pin, which operatively engages the pin with the keeper. The strong attractive force of the keeper is sufficient to overcome any magnetic force retaining the pin in the retracted position.
For example, the handle of a gate latch assembly operatively engages an actuator mechanism, which operatively engages the retractor, which operatively engages the latching mechanism, for unlatching the latching mechanism from the keeper. The keeper comprises a magnet for latching the latching mechanism under influence of a magnetic force between the keeper and the latching mechanism.
In one example, a ferromagnetic material is fixed on the actuator mechanism and the second magnet is fixed on the latching mechanism, magnetically attracting the latching mechanism toward the actuator mechanism. The ferromagnetic material may be fixed on a portion of the actuator mechanism in one or more areas of the actuator mechanism.
For example, an arcuate strip may be fixed on the actuator mechanism that includes one or more ferromagnetic areas of the arcuate strip. For example, the arcuate strip may be a composite material comprised of a ferromagnetic material and a non-ferromagnetic material, such as steel foils or steel strips combined with a dielectric material, such as glass filled nylon or an epoxy resin. A portion of the surface of the arcuate strip may be made of a ferromagnetic material and another portion may be made of a dielectric, which may be optionally backed by a ferromagnetic material. For example, use of a dielectric in the central portion of an arcuate strip may be provided to apply a lower magnetic force of attraction between the arcuate strip and the latching mechanism, when the handle and the actuator is in a neutral position. For example, the first portion of the arcuate strip may be disposed between a second and third portion comprised of a ferromagnetic material. Then, as the actuator is displaced from the neutral position, the second magnet comes into direct contact with either the second portion or the third portion of the arcuate strip, increasing the force of magnetic attraction between the second magnet and the arcuate strip. By increasing the magnetic attraction, the retractor may return forward without affecting the position of the latching mechanism, even if there is some level of friction between the retractor and the latching mechanism during its forward movement. If the latching mechanism comprises a pin, there is no need for the pin to be biased in any direction by a spring or any other mechanical biasing mechanism, because the pin is retained in its retracted position by a magnetic force between the pin and another component in the housing, such as an arcuate strip. Without a spring for biasing the latching pin, the design of the retractor may be simplified, and the gate latch may be operatively configured to provide a surprisingly functional and durable magnetic gate latch.
The examples described and the drawings rendered are illustrative and are not to be read as limiting the scope of the invention as it is defined by the claims.
In one example, such as illustrated in
Handles 104, 118 may be coupled to the housings 101, 102, such as by plastic retainer rings 106, 116, for example. Locks 110, 114, may be coupled one to the other by a spline passing through a transfer sleeve 112, such that the operation of one locking mechanism 110, 114 is capable of locking or unlocking the other.
Within the housing of
The cam actuator 140 may be coupled to the handles 104, 118 by the transfer sleeve 112. A pawl actuating cam 146 and a locking pawl 148 may be provided to couple the locking splines, for example. A biasing mechanism, such as a helical coil spring 144 disposed between the front housing 102 and a wall of the pin retractor 149, such that the pin retractor is biased towards direction of the latch pin 150.
Alternatively or in addition to a spring in contact with the pin retractor 149, a biasing mechanism may be applied to the cam actuator 140, for example, such as torsion spring (not shown but a well known biasing mechanism for returning a handle to a neutral position).
For example, a keeper 120 may comprise a keeper housing containing a permanent magnet 122 and may be mounted to a keeper bracket 124. The keeper provides an indentation, hollow or recess for accommodating the latch pin 150, latching the latch pin when the gate is closed. The latch pin comprises a ferromagnetic material, such as steel, which is attracted to the magnet 122 within the keeper 120.
In
Alternatively, the strip 142 may be a magnetic strip and the pin may comprise a ferromagnetic material such as a ferromagnetic steel, and the dielectric coated magnet may be omitted. In either alternative, the magnetic force of attraction between the magnet 122 and the pin 150 may be selected to be much stronger than the magnetic force of attraction between the strip and the pin in the housing.
The pin retractor 149 and/or the cam actuator 140 is biased by a biasing mechanism that returns the cam actuator 140 and the pin retractor 149 to a first position, after operation of one of the handles displaces the pin retractor to a second position that displaces the pin into the housing and into close proximity or contact with a the strip 142. The pin is retained in the second position by a magnetic attraction between the pin and the strip while the gate is open, even though the pin retractor returns to the first position due to the biasing mechanism when the handles are released or returned to a neutral position.
In
Alternative combinations and variations of the examples provided will become apparent based on this disclosure. It is not possible to provide specific examples for all of the many possible combinations and variations of the embodiments described, but such combinations and variations may be claims that eventually issue. Although the claims and the examples in the detailed description refer to a gate, the term gate is meant to be interpreted broadly as a door or other device that may be hingedly opened and closed by a user, and the invention is not limited to gates used in fencing and the like.