1. Field of the Invention
The present invention relates to a magnetic head that applies a magnetic field to a recording medium, and an information storage device that accesses a recording medium for information storage and retrieval using a magnetic field.
2. Description of the Related Art
With the development of the information society, the amount of information has been increasing. For responding to this information amount increase, the development of information recording systems and information storage devices with a dramatically-high recording density has been awaited. In particular, magnetic disks in which information is accessed via a magnetic field has gained attention as an information-rewritable, high-density recording medium, and has been actively studied and developed for further enhancing their recording densities.
As a magnetic recording system for recording information on a magnetic disk, in-plane recording in which a recording medium is magnetized in a direction along its surface (in-plane direction) has been widely used, but in recent years, perpendicular recording in which a recording medium is magnetized in a direction perpendicular to its surface has been actively developed. The perpendicular recording provides advantages in that the recording density (line recording density) in the circumferential direction of the tracks can be enhanced and the failures of recorded information being destructed due to heat fluctuation can be reduced, and it is expected that this perpendicular recording will be widely employed instead of the conventional in-plane recording.
A magnetic head 10, which is shown in
Also, the magnetic disk 1 has a recording layer 1A in which information is recorded, and a soft magnetic layer 1B formed of a soft magnetic material, which are deposited on a substrate 1C. Upon this magnetic disk 1 being rotationally driven in an arrow R direction, the magnetic head 10 relatively moves on the magnetic disk 1 in an arrow R′ direction, which is opposite to the arrow R direction.
During information recording, an electric recording signal is input to the thin-film coils 13, and thereby a magnetic field in a direction according to information is generated from the thin-film coils 13. The generated magnetic field is supplied to the main magnetic pole 11, and a magnetic flux according to the magnetic pole is generated from the main magnetic pole 11. This magnetic flux is applied to the magnetic disk 1, thereby passing through a soft magnetic layer 1B of the magnetic disk 1, and then the magnetic flux is diffused and returns to the auxiliary magnetic pole 12, and is supplied to the thin-film coils 13 and the main magnetic pole 11. The flow of the magnetic flux collected in a letter U-like magnetic path via the soft magnetic layer 1B forms a recording magnetic field and the recording layer 1A is magnetized in a direction perpendicular to its surface, thereby information being recorded.
Known problems relating to the perpendicular recording magnetic head 10 shown in
On this issue, a method in which the main magnetic pole of a magnetic head is made from, for example, an FeNi alloy, which exhibits a pole erasure preventing effect, is known. However, this FeNi alloy has a lower saturation magnetic flux density compared to, for example, an FeCo alloy, which has conventionally been used as a material for a main magnetic pole, causing a problem in that the recording density may be lowered.
As techniques for preventing pole erasure and achieving a high recording density, Japanese Patent Application Publication No. 2004-281023 discloses a technique that employs a main magnetic pole formed of plural ferromagnetic materials and non-magnetic materials alternately deposited in a magnetic head movement direction R′, and Japanese Patent Application Publication No. 2003-242608 discloses a technique for forming a main magnetic pole having a surface facing a magnetic disk, the width of the surface becoming narrower toward the inflow side of the magnetic disk (the front of the magnetic head moving direction R′), and becoming wider toward the outflow side of the magnetic disk (the rear of the magnetic head movement direction R′). According to the technique disclosed in Japanese Patent Application Publication No. 2004-281023, two ferromagnetic layers formed of ferromagnetic materials faces via a non-magnetic layer formed of a non-magnetic material, and their magnetization directions are opposite to each other, thereby making it possible to reduce remanent magnetization, and according to the technique disclosed in Japanese Patent Application Publication No. 2003-242608, a magnetic flux can efficiently be concentrated at the tip of the main magnetic pole, thereby making it possible to enhance the recording density. Accordingly, when the techniques described in Japanese Patent Application Publication No. 2004-281023 and 2003-242608 are employed in combination, it can be considered possible to achieve both pole erasure prevention and a high recording density.
However, the technique disclosed in Japanese Patent Application Publication No. 2004-281023 provides only a fairly limited number of combinations of ferromagnetic materials (e.g., FeCo) and non-magnetic materials (e.g., Ru) constituting a main magnetic pole. For example, when a main magnetic pole is formed of a combination of FeCo and Ru, plating, favorable in cost efficiency and mass productivity, cannot be used for a method for depositing these, and the method will substantially be limited to sputtering, causing a problem in that the manufacture costs will rise. Also, even when the techniques disclosed in Japanese Patent Application Publication Nos. 2004-281023 and 2003-242608, there is a problem in that side erasure cannot sufficiently be prevented.
The present invention has been made in view of the above circumstances and provides a magnetic head and an information storage device capable of achieving both pole erasure and side erasure prevention, and a high recording density, while curbing a rise in manufacture costs.
A basic feature of a magnetic head according to one aspect of the present invention includes: a magnetic pole that faces a surface of a recording medium, moves relative to the surface in a direction along the surface, and produces a line of magnetic force intersecting the surface of the recording medium; and a coil that excites the magnetic pole, wherein the magnetic pole includes a laminate with a coercivity of 800 A/m or less, the laminate including two or more layers stacked in a direction along the movement relative to the surface of the recording medium, the two or more layers including a first magnetic layer located at a frontmost position of the movement, and a second magnetic layer located at a rearmost position of the movement, the second magnetic layer having a saturation magnetic flux density higher than a saturation magnetic flux density of the first magnetic layer.
It is known that pole erasure is highly correlated with the coercivity of a magnetic pole, and in order to prevent pole erasure, it is necessary to restrain the coercivity of the magnetic pole to around no more than 800 A/m. Meanwhile, in order to enhance the recording density of a magnetic head, it is necessary that a magnetic pole have a high saturation magnetic flux density.
According to this basic feature of the magnetic head, the coercivity of the magnetic pole is 800 A/m or less, ensuring reliable prevention of pole erasure. Also, the frontmost part of the magnetic pole where side erasure easily occurs and there is only a small impact on the O/W (overwrite) performance is formed of the first magnetic layer with a low saturation magnetic flux density, and the rearmost part of the magnetic pole where there is a large impact on the O/W (overwrite) property is formed of the second magnetic layer with a high saturation magnetic flux density, so side erasure can effectively be prevented and the saturation magnetic flux density of the magnetic pole can be enhanced.
Furthermore, an additional feature of the magnetic head, in which the first magnetic layer has a composition of Ni100-xFex (15≦x wt %), and the second magnetic layer has a composition of FexCo100-x (65≦x≦75 wt %), is preferable.
It is known that vertical anisotropy occurs in a material having a composition range of Ni100-xFex (15>x wt %). A magnetic layer having vertical anisotropy has a larger coercivity compared to a magnetic layer having in-plane anisotropy, and in addition, the coercivity may increase due to thermal stress during processing, causing a problem in that pole erasure easily occurs. According to this preferable embodiment, since the first magnetic layer having a composition of Ni100-xFex (15≦x wt %) has in-plane anisotropy, the coercivity can sufficiently be lowered, making it possible to prevent pole erasure. Also, since the second magnetic layer has a composition of FexCo100-x (65≦x≦75 wt %), the saturation magnetic flux density of the magnetic pole can be maintained to be sufficiently high (around 2.3 T or more).
An additional feature of the aforementioned magnetic head, in which the first magnetic layer has a composition of Ni100-xFex (18≦x≦70 wt %), and the second magnetic layer has a composition of FexCo100-x (65≦x≦75 wt %), is further preferable.
As a result of employing the first magnetic layer having a composition range of Ni100-xFex (18≦x≦70 wt %), the coercivity can efficiently be lowered and reliable pole erasure prevention can be ensured.
Also, in an NiFe alloy, when the percentage of Fe is decreased, the saturation magnetic flux density value also decrease in line with that, and accordingly, if the first magnetic layer has a composition range of Ni100-xFex (18≦x≦70 wt %), the saturation magnetic flux density of the entire magnetic pole is also lowered, which may cause O/W performance deterioration. However, at this time, it has been understood that although the coercivity becomes lower as the percentage of the first magnetic layer relative to the magnetic pole is increased, when the percentage of the first magnetic layer exceeds a predetermined value (approximately 40%), the coercivity levels off. Accordingly, both pole erasure prevention and O/W performance enhancement can be achieved by restraining the percentage of the first magnetic layer having a composition range of Ni100-xFex (18≦x≦70 wt %), and enhancing the percentage of the second magnetic layer having a large impact on the saturation magnetic flux density of the entire magnetic pole.
Furthermore, an additional feature of the aforementioned magnetic head, in which the first magnetic layer has a composition of CoxNiyFez (x+y+z=100, 0<y≦10, 0<x≦33 wt %), and the second magnetic layer has a composition of FexCo100-x (65≦x≦75 wt %), is preferable.
As a result of the first magnetic layer having a composition of COxNiyFez (x+y+z=100, 0<y≦ 10, 0<x≦33 wt %), the coercivity of the magnetic pole can be restrained to 800 A/m or less and pole erasure can reliably be prevented.
An additional feature of the aforementioned magnetic head, in which the first magnetic layer has a composition of FexCo100-x (75≦x wt %), and the second magnetic layer has a composition of FexCo100-x (65≦x≦75 wt %), is preferable.
As a result of the first magnetic layer having a composition of FexCo100-x (75≦x wt %), the magnetostriction can be restrained, and the coercivity can be lowered, thereby preventing pole erasure.
Furthermore, an additional feature of the aforementioned magnetic head, in which the first magnetic layer has a composition of CoxNiyFez (x+y+z=100, 64≦x≦68, 15≦z≦20 wt %), and the second magnetic layer has a composition of FexCo100-x (65≦x≦75 wt %), is preferable.
When the first magnetic layer has a composition of CoxNiyFez (x+y+z=100, 60≦x≦80, 10≦z≦20 wt %), pole erasure can also efficiently be prevented.
Furthermore, an additional feature of the aforementioned magnetic head, in which the first magnetic layer and the second magnetic layer of the magnetic pole are formed by plating, is preferable.
In the basic feature of the magnetic head, as materials for forming the first magnetic layer and the second magnetic layer, a combination of magnetic materials with saturation magnetic flux densities that are different from each other may be employed, and both of them may also be ferromagnetic materials. Accordingly, the range of material selection becomes wider and a combination of materials that can be deposited by plating, which is favorable in cost efficiency and mass productivity, can be employed.
Furthermore, an additional feature of the magnetic head, in which the magnetic pole has a cross-sectional surface along the surface of the recording medium, the cross-sectional surface being narrow at a front part of the movement and being wide at a rear part of the movement, is preferable.
As a result of employing the magnetic pole with a cross-sectional surface along the surface of the recording medium, the cross-sectional surface being narrowed at a front part of the movement and being widened at a rear part of the movement, the failure of the front side of the magnetic pole running over to an adjacent track upon occurrence of a skew angle during the driving of the head can be prevented, thereby preventing side erasure which erases recorded information.
Furthermore, an additional feature of the magnetic head, in which the magnetic pole meets a relationship of S2/(S1+S2)>0.35 where the area of a surface of the first magnetic layer facing the surface of the recording medium is S1, and the area of a surface of the second magnetic layer facing the surface of the recording medium is S2, is preferable.
As a result of providing S2/(S1+S2)>0.35, the write core width can be narrowed while the O/W performance being maintained, making it possible to reliably preventing pole erasure.
Furthermore, an additional feature of the magnetic head, in which the magnetic pole has a saturation magnetic flux density greater than 2.1 T and a coercivity lower than 800 A/m for the entire layers included in the magnetic pole, is preferable.
As a result of employing the magnetic pole having a saturation magnetic flux density greater than 2.1 T and a coercivity lower than 800 A/m, both pole erasure prevention and a high recording density can reliably be achieved.
Furthermore, an additional feature of the magnetic head, in which the magnetic pole has an alloy film having a composition different from the compositions of the first magnetic layer and the second magnetic layer between the underlayer, and the first magnetic layer and the second magnetic layer, is preferable.
Furthermore, an additional feature in which the magnetic pole has a non-magnetic underlayer, and the first magnetic layer and the second magnetic layer are formed on the underlayer by plating, is preferable, and an additional feature in which the underlayer of the magnetic pole contains at least one kind of element from among Ru, Pd, Pt, Rh, Au, Cu, NiP, NiMo and NiCr, is further preferable.
In perpendicular head processing, when an unwanted plated underlayer portion is removed by means of ion milling after a magnetic pole is formed by plating, the removed underlayer portion may reattach to the magnetic pole side wall. When the plating underlayer is formed of a magnetic material, the re-adhesion layer has magnetism and thus it also functions as a portion of the magnetic pole, causing a problem in that the magnetic pole width increases and the cross-sectional surface shape deforms. As a result of forming the plating underlayer from a non-magnetic conductive material, the re-adhesion layer becomes non-magnetic, thereby the magnetic pole width increase and magnetic pole cross-sectional surface shape deformation due to the re-adhesion layer can be prevented. Also, when the underlayer is non-magnetic, the underlayer does not function as a part of the magnetic pole, and accordingly, the trouble of removing only an unwanted portion of the underlayer with high accuracy to conform to the magnetic pole width and shape, which become thinner toward to its tip, can be saved.
Furthermore, an additional feature of the magnetic head, in which the underlayer of the magnetic pole consists of Ru, is preferable.
The crystal structure of a magnetic film with a high percentage of Fe and a high saturation magnetic flux density is a body-centered cubic lattice, and the coercivity of a magnetic film with a body-centered cubic lattice can be lowered by controlling the magnetic film to have a (110) orientation. As a result of using Ru as an underlayer, a magnetic film with a body-centered cubic lattice can be controlled to have a (110) orientation, making it possible to lower the coercivity. Also, a magnetic film having a crystal structure of a face-centered cubic lattice tends to have a lowered coercivity irrespective of the underlayer, and even when using Ru as the underlayer, a low coercivity can also be obtained.
When using Ru as the underlayer, a volatile oxide easily is formed on the surface and a failure easily occurs during plating, and accordingly, it is preferable to form a thin conductive film such as NiFe on the Ru.
Furthermore, an additional feature of the magnetic head, in which the magnetic pole has a magnetic underlayer, and the first magnetic layer and the second magnetic layer are formed on the underlayer by plating is preferable, and an additional feature in which the underlayer of the magnetic pole contains at least one kind of element from among Ni, Fe and Co is further preferable.
A basic feature of an information storage device according to another aspect of the present invention, which accesses a recording medium for information storage and retrieval using a magnetic field, includes: a magnetic pole that faces a surface of the recording medium and produces a line of magnetic force intersecting the surface of the recording medium; a coil that excites the magnetic pole; and a movement mechanism that moves the magnetic pole relative to the surface of the recording medium in a direction along the surface, wherein the magnetic pole includes a laminate with a coercivity of 800 A/m or less, the laminate including two or more layers stacked in a direction along the movement relative to the surface of the recording medium, the two or more layers including a first magnetic layer located at a frontmost position of the movement, and a second magnetic layer located at a rearmost position of the movement, the second magnetic layer having a saturation magnetic flux density higher than a saturation magnetic flux density of the first magnetic layer.
According to the information storage device basic feature, it is possible to prevent pole erasure and record information with a high recording density.
Also, an additional feature of the aforementioned information storage device, in which the first magnetic layer has a composition of Ni100-xFex (15≦x wt %), and the second magnetic layer has a composition of FexCo100-x (65≦x≦75 wt %), is preferable.
According to this additional feature of the preferable information storage device, since the first magnetic layer has in-plane anisotropy, it is possible to lower the coercivity, preventing pole erasure. Also, as a result of the second magnetic layer having a composition of FexCo100-x (65≦x≦75 wt %), a high saturation magnetic flux density can be achieved and the O/W performance can be enhanced.
Furthermore, an additional feature of the aforementioned information storage device, in which the first magnetic layer has a composition of CoxNiyFez (x+y+z=100, 0<y≦10, 0<x≦33 wt %), and the second magnetic layer has a composition of FexCo100-x (65≦x≦75 wt %), is preferable.
According to this additional feature of the preferable information storage device, the coercivity of the magnetic pole can be restrained to 800 A/m or less, ensuring reliable pole erasure prevention.
Furthermore, an additional feature of the aforementioned information storage device, in which the first magnetic layer has a composition of FexCo100-x (75≦x wt %), and the second magnetic layer has a composition of FexCo100-x (65≦x≦75 wt %), is preferable.
According to this additional feature of preferable information storage device, it is possible to restrain magnetostriction in the first magnetic layer, lowering the coercivity.
For the information storage device, only basic features have been mentioned here, and the information storage device includes not only the above features, but also various features corresponding to the respective features of the magnetic head mentioned above.
As described above, according to the basic features of the magnetic head and the information storage device of the present invention, it is possible to achieve both pole erasure and side erasure prevention, and a high recording density, while curbing a rise in manufacture costs.
Hereinafter, a specific embodiment of the basic features and additional features described above, with reference to the drawings.
The hard disk device 100 shown in
As shown in
A tip of the floating head slider 104 is provided with a magnetic head 109, which is a specific feature of the aforementioned magnetic head and applies a magnetic field to the magnetic disk 1, and the hard disk device 100 records information on the magnetic disk 1 or reads information recorded on the magnetic disk 1, using this magnetic field. In a normal situation, the hard disk device 100 includes plural magnetic disks 1, and is provided with the magnetic head 109 for each of the plural magnetic disks. However, for ease of description, the description of the present embodiment is given focusing on one magnetic disk 1 and one magnetic head 109 provided for the magnetic disk 1.
As shown in
The magnetic head 109 is provided with a main magnetic pole 210 that produces a magnetic flux, coils 250 that generate a magnetic field, an auxiliary magnetic pole 230 that picks up the magnetic flux produced by the main magnetic pole 210 and feeds it back to the coils 250 and the main magnetic pole 210, and a reproducing head 240 that reads information recorded in the magnetic disk 1 in this order from the rear side of the movement direction R′, and it also includes a yoke 220 connecting the main magnetic pole 210 and the auxiliary magnetic pole 230. The main magnetic pole 210 corresponds to an example of the magnetic pole in the aforementioned the information storage device and the basic features of the magnetic head, and a coil 250 corresponds to an example of the coil in the aforementioned information storage device and basic features of the magnetic head.
Also, the magnetic disk 1 has a recording layer 1A in which information is recorded, and a soft magnetic layer 1B formed of a soft magnetic material deposited on a substrate 1C. The magnetic disk 1 corresponds to an example of the recording medium in the aforementioned information storage device and basic features of the magnetic head.
Hereinafter, a method for accessing the magnetic disk 1 will be described using
When writing information on the magnetic disk 1, write information to be recorded in the magnetic disk 1 and a logical address for the write position is sent from the host apparatus 200, which is shown in
The servo control section 112 conveys an instruction to rotate the spindle motor 102, to the spindle motor drive section 114, and conveys an instruction to move the carriage arm 106 (see
When the magnetic head 109 is positioned, the hard disk control section 111 conveys write signals to the read/write channel 116, and the read/write channel 116 applies write current carrying write information to the magnetic head 109.
In the magnetic head 109, the write signals are input to the coils 250, which are shown in
Also, when reading information recorded in the magnetic disk 1, a logical address for the recording position where the information is recorded is sent from the host apparatus 200 shown in
A reproducing element 240a that provides a resistance value according to the magnetic field generated from magnetization is incorporated in the magnetic head 109 shown in
The reproduction signals, after being converted to digital data in the read/write channel 116 shown in
Basically, the magnetic disk 1 is accessed for information storage and retrieval in such a manner as described above.
Next, a further detailed description will be given of the magnetic head 109.
As shown in
Also, as shown in
Also, for the materials for forming the first layers 211A and the second layers 211B, a combination of magnetic materials with saturation magnetic flux densities different from each other can be used, and a combination of materials that can be deposited by plating, which is favorable in cost efficiency and mass productivity, can also be used. In the present embodiment, a thin conductive film (e.g., NiFe) is formed on an underlayer of Ru, which is a non-magnetic material, and the first layers 211A and the second layers 211B are further formed thereon by plating.
As a result of using Ru as the underlayer, a magnetic layer with a body-centered cubic lattice in which the percentage of Fe is high and the saturation magnetic flux density is also high can be controlled to have a (110) orientation, making it possible to reduce the coercivity Hc. Also, as a result of forming a thin conductive film on Ru, a failure in plating can be reduced.
As a shown in
As described above, according to the present embodiment, it is possible to achieve both pole erasure and side erasure prevention and a high recording density, while curbing a rise in manufacture costs.
Although the above description has been given for an example of a main magnetic pole with first layers and second layers alternately deposited in four layers in total, the magnetic pole in the magnetic head and information storage device described in the “SUMMARY OF THE INVENTION” may have a first magnetic layer and a second magnetic layer deposited in two layers. It may also have first magnetic layers and second magnetic layers deposited in four layers or more, or may also have a third layer, which is different from the first magnetic layers and the second magnetic layers. This third layer may be a non-magnetic material if it is formed of a material having conductivity. If this third layer is a magnetic material, it is preferable that its coercivity is as low as possible from the viewpoint of pole erasure and side erasure prevention.
Also, when a first magnetic layer and a second magnetic layers are deposited, the saturation magnetic flux density Bs of the entire magnetic head is a sum of the saturation magnetic flux densities of the individual layers, but the coercivity Hc of the entire magnetic head cannot be determined simply from the coercivities of the individual layers because the coercivities vary depending on their crystallinity, etc. Accordingly, it is preferable that the saturation magnetic flux density of the entire magnetic head is enhanced by making the layer thickness of the second magnetic layer with a high saturation magnetic flux density to be as thick as possible (S2/(S1+S2)>0.35 where the area of the surface of the first magnetic layer facing a surface of the recording medium is S1, and the area of the surface of the second magnetic layer facing a surface of the recording medium is S2).
Also, for the second magnetic layer in the magnetic head and information storage device basic features, FeCo (60<Fe<80 wt %) or FeCoNi (55<Fe<80 at %, 20<Co<45 wt % and 0<Ni<20 wt %), etc., can be employed, and for the first magnetic layer in the magnetic head and information storage device basic features, it is preferable to use an FeNi alloy (Fe>75 wt %) or an FeCo alloy (Fe>75 wt %), a CoNiFe alloy (60≦Co≦80, 10≦Fe≦20 wt %), FeCoNi (55<Fe<80 at %, 20<Co<45 wt % and 0<Ni<20 wt %) etc. Furthermore, if a third layer is deposited between the first magnetic layer and the second magnetic layer, for the third layer, a permalloy, 50%-nickel permalloy, NiP, NiFeMo, NiMo, Ru, Pd, Pt, Rh or Cu, etc., can be used.
Hereinafter, examples of the present invention will be described.
First, a first example will be described.
In
As shown in
In
As described above, in order to prevent pole erasure, it is necessary that the coercivity Hc of the main magnetic pole be no more than 800 [A/m], and furthermore, in order to achieve a high recording density, it is required that the saturation magnetic flux density Bs of the main magnetic pole is not less than 2.1 [T]. As shown in
Next, a second example will be described.
As shown in
As shown in
As shown in
Next, a third example will be described.
In
As shown in
Next, a fourth example will be described.
In
Also, in
Next, a fifth example will be described.
In the fifth example, a first magnetic layer and a second magnetic layer are both made of FeCo alloys, but their percentages of Fe are different from each other. The first magnetic layer has a composition of FexCo100-x (75≦x wt %), and the second magnetic layer has a composition of FexCo100-x (65≦x≦75 wt %). As shown in
It can be understood that as shown in
Next, a sixth example will be described.
In
In
In
As shown in
Number | Date | Country | Kind |
---|---|---|---|
2007-135360 | May 2007 | JP | national |
2008-039541 | Feb 2008 | JP | national |