The present disclosure relates to cable connectors, and more specifically, to power cable plugs and sockets.
Many power connection standards require safety features to prevent accidental shock. These features may be implemented in the plug, the socket, or both. Many power plugs require substantial force to connect or disconnect to/from a corresponding socket, which can lead to wear and tear on both the plug and the socket over time. Degradation of the plug or socket over time can result in problems such as loose plugs, poor connections, and failure of safety features.
Some embodiments of the present disclosure can be illustrated as an apparatus. The apparatus may comprise a socket including one or more receptacles and a shield. The shield may be moved between a first shield position and a second shield position. When the shield is in the first shield position, it may at least partially cover at least one receptacle. When the shield is in the second shield position, it may not cover any receptacles. The shield may be biased towards the first shield position. The socket may further comprise a socket magnet. The socket magnet may be operably coupled to the shield, and the socket magnet may be moved between a first socket magnet position and a second socket magnet position. Moving the socket magnet to the first socket magnet position may result in moving the shield to the first shield position. Moving the socket magnet to the second socket magnet position may result in moving the shield to the second magnet position. The socket magnet may be biased towards the first socket magnet position.
Some embodiments of the present disclosure can be illustrated as a plug apparatus. The plug apparatus may comprise one or more electrically conductive prongs and a plug magnet having a first polarization.
Some embodiments of the present disclosure can be illustrated as a system. The system may comprise a socket and a plug. The socket may include one or more receptacles and a shield. The shield may be moved between a first shield position and a second shield position. When the shield is in the first shield position, it may at least partially cover at least one receptacle. When the shield is in the second shield position, it may not cover any receptacles. The shield may be biased towards the first shield position. The socket may further comprise a socket magnet. The socket magnet may be operably coupled to the shield, and the socket magnet may be moved between a first socket magnet position and a second socket magnet position. Moving the socket magnet to the first socket magnet position may result in moving the shield to the first shield position. Moving the socket magnet to the second socket magnet position may result in moving the shield to the second magnet position. The socket magnet may be biased towards the first socket magnet position. The plug may include one or more prongs, where the prongs may conductively couple with contacts of the receptacles. The plug may further include a plug magnet, where the plug magnet may be magnetically attracted to the socket magnet when the plug is inserted into the socket.
The above summary is not intended to describe each illustrated embodiment or every implementation of the present disclosure.
The drawings included in the present application are incorporated into, and form part of, the specification. They illustrate embodiments of the present disclosure and, along with the description, serve to explain the principles of the disclosure. The drawings are only illustrative of certain embodiments and are not intended to limit the disclosure. Features and advantages of various embodiments of the claimed subject matter will become apparent as the following Detailed Description proceeds, and upon reference to the drawings, in which like numerals indicate like parts, and in which:
While this disclosure is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the disclosure to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure.
Aspects of the present disclosure relate to a magnetic power plug and socket system. More particular aspects relate to a system including a socket having a shield to cover at least a live wire receptacle, the shield operably coupled to a magnet. The magnet may be coupled to a first spring such that the magnet is biased into a first position, wherein when the magnet is in the first position, the shield is engaged to cover the live wire receptacle.
Throughout this disclosure, reference is made to power “plugs” and “sockets.” As used herein, a power plug refers to a “male” end of a power cable, typically including one or more “prongs” configured to be inserted into a “socket.” As used herein, a “socket” includes one or more “receptacles” to receive the prongs of the plug. The “socket” also includes a “shield,” where the shield prevents unwanted objects from accessing at least one of the receptacles.
Throughout this disclosure, reference is made to “receptacles.” As used herein, a “receptacle” may refer to a component of a socket configured to receive a prong of a plug. A “receptacle,” as used herein, includes a conductive contact and a negative space to allow physical insertion of a prong of a plug. The act of inserting a plug into a socket (or “plugging in” the plug) includes inserting prongs of the plug into receptacles of the socket, allowing the conductive contacts to conduct electricity. For example, many power sockets in North America typically include three receptacles; a “hot” receptacle, a “neutral” receptacle, and a “ground” receptacle. Some sockets omit one of these receptacles, typically the “ground” receptacle. Some power plugs (and some sockets) include additional receptacles. Power connectors (including plugs and sockets) typically comply with one or more standards, such as, for example, the United States National Electrical Manufacturers Association (NEMA).
In a typical plug and socket, the contacts of a receptacle are, at rest, in a “clamped” state wherein they are biased inwardly toward one another. Thus, insertion of a plug causes the contacts of typical receptacles to bend outward, which they resist. The plug is retained within the socket via a clamping/friction effect that resists insertion of the plug in a similar manner as it resists removal of the plug. Contacts of receptacles consistent with some embodiments of the present disclosure may not be biased into a “clamped” state (whereas typical receptacles are); thus, insertion of a plug into a socket comprising such receptacles may advantageously require significantly less force and result in less wear and tear on both prongs of the plug and the receptacles of the socket.
Throughout this disclosure, reference is made to one or more possible “states” of both sockets and shields. As used herein, a socket is generally referred to as being in one of three possible socket states. A first socket state, referred to as an “unplugged and shielded” state, describes a state wherein a plug is not connected to a socket and at least one receptacle of the socket is at least partially shielded (meaning obscured, blocked, or otherwise covered) by a shield. A second socket state, referred to as an “unplugged and unshielded” state, describes a state wherein a plug is not connected to a socket but no receptacles are shielded. A third socket state, referred to as a “plugged” state, describes a state wherein a plug is connected to a socket (i.e., prongs of the plug are inserted into and in conductive contact with receptacles of the socket).
A “shield” is a physical barrier that prevents unwanted objects from entering into receptacles of a power socket. This advantageously increases safety of the power socket. As used herein, a shield is generally referred to as being in one of two shield positions. A first shield position, referred to as a “shielding” position, describes a position wherein the shield is at least partially obscuring, blocking, or otherwise covering at least one receptacle of a socket. A shield being in a “shielding” position implies that a socket is in an “unplugged and shielded” state. A second shield position, referred to as an “unshielding” position, describes a position wherein the shield does not cover the receptacles of the socket, meaning it does not physically prevent objects such as, for example, prongs of a plug, a paper clip, an eating utensil, etc. from being inserted into receptacles of a socket.
Throughout this disclosure, reference is made to components being “biased,” particularly a socket magnet and shield of a socket. As used herein unless stated otherwise, “bias” refers to an equilibrium state or position of a component as a result of forces exerted upon the component by other components of the socket (i.e., excluding forces acting upon the component originating from sources external to the socket). For example, a magnet within a socket may be “biased” towards a first point by one or more forces (by, for example a spring), but a second, external magnet may be positioned such that the two magnets exert a magnetic attraction force on each other that overcomes the bias of the internal magnet, causing the first magnet to move away from the point towards which it is biased. Notably, as used herein, this does not affect the “bias” of the first magnet; even if the magnet is pulled by an overwhelming force away from the point or direction toward which it is said to be biased, it is still referred to as “biased” towards the point for purposes of this disclosure.
Notably, the specific force exerted by biasing component 210 on socket magnet 204 and the specific force exerted by biasing component 112 on shield 108 may vary. For example, in some embodiments, biasing component 210 may “push” on socket magnet 204 (i.e., apply a force to the left or in the negative x-direction on socket magnet 204), but shield 108 may still be biased into the shielding position by, for example, biasing component 112. In other words, biasing components 210 and 112 may “oppose” each other; while this may not necessarily be preferable, shield 108 may still be biased into the shielding position as a net result of their contributions. For example, if both biasing components 210 and 112 comprise springs, shield 108 may be biased into the shielding position even if spring 112 exerts an opposing (e.g., downward) force on shield 108; in such an example, spring 210 may pull socket magnet 204 to the right with a significantly stronger force such that the corresponding upward force connector 206 exerts on shield 108 overcomes the relatively weak downward force spring 112 exerts on shield 108. Note that “bias” refers to the overall equilibrium position of shield 108 and/or socket magnet 204 resulting from biasing components 210 and 112; if, for example, a weak spring 210 pushes socket magnet 204 to the left and a strong spring pushes shield 108 upward such that socket magnet's 204 equilibrium position is at a relative maximum x-position (in spite of spring 210's force), socket magnet 204 is still referred to herein as “biased to the right.”
For example, biasing component 210 may either pull socket magnet 204 to the right or push socket magnet 204 to the left. Similarly, biasing component 112 may either pull shield 108 down or push shield 108 up. However, when their effects are combined (via connector 206), the end result is that shield 108 is biased into the shielding position (discounting forces originating outside of socket 100).
Biasing components 210 and 112 may comprise, for example, a spring, a stretchable material (such as rubber), and the like. Biasing components 210 and 212 are not necessarily the same type of component; for example, biasing component 210 may comprise a stretchable material while biasing component 212 may comprise a spring.
In some embodiments, one of biasing components 210 or 112 may be omitted. For example, if biasing component 112 is omitted, shield 108 may still be biased into the shielding position due to biasing component 210's effect on socket magnet 204. For ease of discussion, biasing components 210 and 112 will be referred to throughout this disclosure as “springs.” Where the term “spring” is used, it is assumed to refer to a spring or other type of biasing component that is consistent with the purpose and nature of the embodiment being discussed.
It is appreciated that springs are generally capable of pushing or pulling towards an equilibrium point. However, for ease of discussion, elements of socket 100 are described herein as being biased in a particular direction (e.g., to the right, in a positive x-direction, upward, in a positive y-direction, etc.) by biasing components 210 and 112 (which may comprise springs). As will be appreciated by one of ordinary skill in the art, where an element of socket 100 (such as, for example, socket magnet 204) being biased in a particular direction is discussed, it is assumed to refer to being biased towards an equilibrium point disposed in that particular direction. For example, a statement that socket magnet 204 is biased to the right refers to socket magnet 204 being biased towards an equilibrium point, where that equilibrium point is located to the right of socket magnet 204.
It is fully appreciated that, in some embodiments, it may be possible for an element to translate “past” the equilibrium point, in which instance it may be biased in an opposite direction. For example, in some embodiments wherein biasing components 210 and 112 are springs, it may be possible for socket magnet 204 to move “too far” to the right, in which case spring 210 may exert a force on socket magnet 204 to the left. This may occur, for example, if spring 112 is significantly stronger than spring 210. Regardless, spring 210 still anchors socket magnet 204 toward anchor 214, so socket magnet 204 is still considered “biased to the right.”
In some embodiments, anchor 214 may comprise a component of a wall in which socket 100 is installed. In some embodiments, anchor 214 comprises a back surface of socket 100. Similarly, depending upon embodiment, anchor 116 may comprise a floor, a lower portion of socket 100 or faceplate 101, etc.
While
As shown socket magnet 204 is biased via spring 210 in a first direction toward anchor 214. For ease of description, this first direction is referred to herein as a “positive x-direction,” meaning parallel to an X-axis. Thus, in embodiments wherein socket 100 is installed in a wall (for example, to act as a wall power outlet), the positive x direction may be perpendicular to the plane of the wall, meaning socket magnet 204 is biased “deeper” into the wall, away from a front face of socket 100. Socket magnet 204 may comprise a “permanent” magnet (such as, for example, a neodymium magnet) or an electromagnet.
Shield 108 is biased via elements of socket 100 (including at least spring 112) into a “shielding” position. For ease of description, this is referred to as shield 108 being biased in a second direction, also referred to herein as a “positive y-direction,” meaning parallel to a Y-axis. As used herein, the x and y axes are relative to the socket. Thus, in embodiments wherein socket 100 is installed in a floor, the positive y direction may be perpendicular to a gravitational force.
In some embodiments, socket 100, connector 206 and biasing components 210 and 112 are configured such that, as socket magnet 204 translates in the positive or negative x-direction, shield 108 translates in the positive or negative y-direction, respectively. Thus, shield 108 is movable, in that it can be moved by exerting a force on socket magnet 204. Further, shield 108 is designed to physically prevent objects external to socket 100 from making contact with one or more of receptacles 102 while shield 108 is in a first position. This first position of the shield is referred to herein as the “shielding” position. As described above, when shield 108 is in the shielding position, socket 100 is referred to herein as being in the “unplugged and shielded” or “safe” state.
Since socket magnet 204 is biased in the positive x-direction, shield 108 is biased to be in the “shielding” position. Further, applying a strong-enough magnetic force to socket magnet 204 would translate socket magnet 204 in the negative x-direction, causing shield 108 to be moved away toward an “unshielding” position, enabling access to the one or more previously shielded receptacle(s) 102. Thus, placing a plug (such as, for example, plug 520 of
Thus, placing the plug near socket 100 may change socket 100 from an “unplugged and shielded” state to an “unplugged and unshielded” configuration. This may enable prongs of the plug (such as, for example, prongs 522 of
Socket magnet 204 is configured to be pulled in the negative x-direction when an external magnet of sufficient strength is brought near. However, if socket magnet 204 is able to translate enough to make physical contact with the external magnet, the attractive force may become so strong at to make separation of the two magnets difficult. Thus, in some embodiments, socket 100 includes a barrier (not shown) to prevent socket magnet 204 from directly contacting another magnet (such as, for example, plug magnet 524 of
In some embodiments, shield 108 may be mounted on a track or pressed up against a surface (not shown) of socket 100 to prevent it from translating in the X-Z plane. However, in some embodiments, rather than translating along the Y axis, a portion of shield 108 may be pinned to enable shield 108 to rotate about an axis of rotation, where the axis of rotation is substantially parallel to the X axis. Thus, shield 108 may be moved into and out of a “shielding” position via rotation (still caused by translation of socket magnet 204 via connector 206), rather than translation.
Connector 206 is configured to cause socket magnet 204 and/or shield 108 to translate depending upon one another. For example, as socket magnet 204 translates in the positive x-direction, connector 206 exerts a force on shield 108 in the positive y-direction. In some embodiments, connector 206 may comprise a rigid member (for example, a bar, a strut, etc.), such that motion in any direction of either socket magnet 204 or shield 108 results in connector 206 exerting a corresponding force on the other. For example, moving socket magnet 204 to the right causes connector 206 to exert a corresponding upward force on shield 108. Similarly, moving shield 108 down causes connector 206 to exert a corresponding leftward force on socket magnet 204. In some embodiments, connector 206 may comprise a relatively thin plate.
In some embodiments, connector 206 may comprise a string, cable, rope, or similar structure, such that connector 206 may exert a pulling force on socket magnet 204 (i.e., in the negative x-direction) if shield 108 translates in the negative y-direction or may exert a pulling force on shield 108 (i.e., in the positive y-direction) if socket magnet 204 translates in the positive x-direction. However, a “string” embodiment of connector 206 may not exert any substantial force on shield 108 as socket magnet 204 translates in the negative x-direction (because the string would simply slacken). Similarly, a string embodiment of connector 106 may not exert any substantial force on socket magnet 204 as shield 108 translates in the positive y-direction.
In some embodiments, socket 100 may include additional receptacles 102. In some embodiments, socket 100 may include fewer receptacles 102. For example, in some embodiments socket 100 may only include receptacles 102B and 102C. Number, shape, orientation and position of receptacles 102 may vary depending upon local power outlet and cable standards.
Springs 310 and 312 exert forces on socket magnet 304 and shield 308, respectively, such that shield 308 is biased by components of socket 300 into a “shielding” position in the absence of other non-negligible forces (such as a magnetic attraction force from a nearby external magnet). When shield 308 is in the shielding position, at least receptacles 302B and 302C are at least partially covered. In some embodiments, shield 308 may fully cover one or more of receptacles 302 while shield 308 is in the shielding position. As shield 308 is biased into the shielding position, if shield 308 is moved (i.e., into a different “unshielding” position), forces exerted upon shield 308 as a result of springs 310 and 312 will act upon shield 308 so as to push shield 308 back into the shielding position.
With shield 308 in an “unshielding” position, receptacles 302 are exposed, allowing objects such as prongs of a plug to be inserted. Further, if external magnet 404 is contained within a plug (such as plug magnet 524 of plug 520 as depicted in
In this unshielded state of socket 300, spring 312 may be compressed and spring 310 may be extended. Thus, this state is generally unstable, in that without an external force (such as magnetic attraction force 406), springs 310 and 312 would naturally exert forces to return socket magnet 304 and shield 308 to their previous positions depicted in
The layout of receptacles 302 of socket 300 as depicted in
In some embodiments, plug 520 may include one or more plug-supporting magnets (not shown) positioned to align with corresponding socket-supporting magnets on or within a socket when plug 520 is oriented appropriately (i.e., to enable prongs 522 to enter receptacles such as receptacles 102). These supporting magnets may serve to help guide and/or keep plug 520 into the appropriate orientation. Supporting magnets may have an opposite orientation (with respect to magnetic polarity, i.e. North/South) as plug magnet 524 to prevent plug magnet 524 from pulling on the supporting magnets.
Plug 520 may be advantageously simple to use with a socket such as, for example, socket 100. However, plug 520 may not be restricted to use with correspondingly-designed sockets; rather, in some embodiments plug 520 may be fully compatible with typical existing sockets. In some use cases, for example, sockets without a socket magnet and/or socket supporting magnets may still accept plug 520, retain prongs 522 and conduct electricity as with any other plug. However, use of plug 520 with a typical socket (i.e., one lacking socket magnet(s)) may suffer the same disadvantages as use of a typical plug. In other words, a user may have more difficulty plugging plug 520 into a typical socket than into a magnetically-enabled socket such as socket 100, though no more than when plugging a typical plug into the typical socket.
Plug 320 is depicted as having prongs 322 in a configuration compatible with sockets of, for example North America. However, embodiments including different prong layouts, such as those compatible with sockets based on standards of other nations or regions, are fully contemplated herein. For example, plug 520 of
Plug 620 includes prongs 622A and 622B (collectively, “prongs 622”), as well as plug magnet 624. Plug 620 and socket 600 are configured such that prongs 622 may be inserted into receptacles 602 (for example, prong 622A may be inserted into receptacle 602A and prong 622B may be inserted into receptacle 602B). When prongs 622 make contact with contacts of receptacles 602, electricity is conducted between prongs 622 and the contacts of receptacles 602 (and thus, electricity is conducted between plug 620 and socket 600). This state, where prongs 622 are conductively coupled with receptacles 602, is referred to herein as a “plugged” state. A state where prongs 622 are not inserted into receptacles 602 (such as the state depicted in
While
Socket 600 is configured such that, as socket magnet 604 translates in the negative x-direction, a force is exerted on shield 608 in the negative y-direction, and vice versa (as magnet 604 translates in the positive x-direction, a force is exerted on shield 608 in the positive y-direction). Socket magnet 604 causes forces to be exerted upon shield 608 via one or more connectors 606. The one or more connectors 606 may be similar to connectors 106, 206, and/or 306 of
A position of plug 620 relative to socket 600 can be described in terms of distance 614 between socket magnet 604 and plug magnet 624. In the “unplugged and shielded” state depicted in
While in this “unshielded” position, forces on shield 608 are sufficient to overcome the “biasing” forces exerted on shield 608 resulting from biasing spring 612 and biasing spring 610, shield 608 is still described herein as being “biased” in the positive Y-direction. This is because, as described above, the term “biased” refers to an effect resulting from biasing components 610 and 612. Similarly, though socket magnet 604 may be pulled and held in the negative X-direction, socket magnet 604 is still described as “biased” in the positive X-direction.
Depending upon strengths of magnets 604 and 624, once a user has partially inserted plug 620 into socket 600, socket magnet 604 may be pulled farther in the negative x-direction, increasing the magnetic attraction force and therefore assisting a user in inserting plug 620. This may result in a “locking” effect, where once plug 620 is fully inserted into socket 600, distance 614 is at a minimum and thus the magnetic attraction force between magnets 604 and 624 is at a maximum. In a typical plug and socket, the plug is retained within the socket via a clamping/friction effect that resists insertion as strongly as it resists removal. Since receptacles 602 are not biased into a “clamped” state (whereas typical receptacles are), insertion of plug 620 into socket 600 advantageously requires significantly less force and results in less wear and tear on both prongs 622 and receptacles 602. Further, while plug 620 may be much easier to insert into socket 600 than a normal plug and socket system, once plugged in, plug 620 may still be difficult enough to remove so as to prevent accidental unplugging.
This also means that if magnets 604 and 624 are extremely powerful, it may be particularly difficult to remove plug 620 from socket 600. However, a user only needs to overcome the magnetic attraction force enough to increase distance 614 past a certain threshold. When distance 614 is great enough (for example, greater than two inches), the biasing forces (stemming from spring 610 and/or 612) acting in the positive x direction on socket magnet 604 are stronger than the magnetic attraction force acting in the negative x-direction. Thus, once distance 614 is greater than this threshold, socket magnet 604 may be pulled/pushed back in the positive x-direction, further increasing distance 614 and therefore further reducing the magnetic attraction force. Thus, while typical plugs are retained via friction (requiring a relatively steady force to remove from a typical socket), plug 620 may resist removal from socket 600 only briefly before suddenly becoming advantageously easy to remove. This generally means that plug 620 may be more resistant to accidentally coming unplugged from socket 600 by being bumped, etc. (if the strength of magnets 604 and 624 are sufficient such that the net forces are stronger than typical friction-based retention forces). Further, if a user intends to unplug plug 620 from socket 600, while this action may require a greater initial force, once distance 614 is large enough, removing plug 620 becomes easier.
In some embodiments, receptacles 602 and interface segments 603 may comprise a material and/or be shaped such that the bend resistance of the contacts of receptacles 602 applies sufficient force (via interface segments 603) on socket magnet 604 in the positive x-direction so as to make spring 610 unnecessary. In other words, as an illustrative example, if receptacles 602 and interface segments 603 made a wedge shape such that the farther to the left socket magnet 604 is, the more bent receptacles 602 are. Thus, socket magnet 604 may be pressed toward the right (in the positive x-direction) simply by the contacts of receptacles 602 “trying to un-bend,” which could suffice as a biasing force in lieu of a spring 610. In some embodiments, this wedging force may supplement a spring 610 rather than replace it.
The descriptions of the various embodiments of the present disclosure have been presented for purposes of illustration but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen to explain the principles of the embodiments, the practical application or technical improvement over technologies found in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
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Number | Date | Country | |
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20210159628 A1 | May 2021 | US |