This invention relates to a method and apparatus for sealing containers and in particular, for sealing vessels by a pulsed magnetic force (PMF).
A vessel such as a container, canister, tank, flask, etc. used, for example, for gas and/or liquid storage is usually produced by manufacturing a vessel body portion and a cover portion separately. For sealing the vessel, welding or crimping methods can be used for coupling the cover portion to the vessel body portion. Welding hereinafter refers to a process in which two opposite surfaces of first and second workpieces form a physical joint, thereby become integrated with one another owing to mutual diffusion of their atoms. In turn, crimping refers to such joining of two workpieces, when a surface of at least one of the workpieces becomes wavy, bent, or pinched so as to provide a “pure” mechanical joint between the two workpieces without interpenetration of the atoms of the first workpiece into the body of the second workpiece.
The crimping is usually made by stamping or rolling. However, various crimping techniques are also known in the art which utilize the force generated by a transient magnetic field for sealing vessels.
For example, U.S. Pat. No. 3,581,456 to Gere describes a method for forming a closure on the neck finish of a filled container which utilizes the force generated by a transient magnetic field. The skirt of a cap, positioned on the neck of the container, is urged by the field against the neck finish so as to cause the skirt to conform to the contours of the neck finish and to thereby hold the cap in engagement with the neck finish upon the neck of the container.
U.S. Pat. No. 3,957,005 describes a method for making a metal can end that includes a body portion of substantially uniform metal thickness and a peripheral flange of reduced metal thickness. The can end is formed from relatively thin sheet material, such as aluminum sheet or the like, by punching or shearing a blank or disc from the sheet and forming the disc into a cup which is subjected to an ironing operation to reduce the thickness of the peripheral portion thereof and increase its projecting length. The ironed cup is then subjected to mechanical pressing, or magnetic discharge forming, to shape the peripheral portion into a curvilinear flange which is adapted to be double seamed to the can body.
U.S. Pat. No. 4,934,552 to Koide et al. describes a method for producing a sealed vessel including a cylindrical body portion having an open end, and a cover fitting in the open end of the body portion. The sealed vessel is produced by pressing the open end of the body portion from the outside of the body portion to an outer peripheral surface of the cover provided with at least one of annular grooves around the outer peripheral surface of the cover. In the case of using an electromagnetic force as the means for press-working, a part of the body portion is strictly and air-tightly fixed to the annular grooves in a moment and thus the sealed vessel is produced.
U.S. Pat. No. 5,191,775 to Shiina et al. describes a technique for sealing a refrigerating-medium storage vessel which comprises a tubular body having a bottom and an open upper end portion, and a closure fitted in the open end portion. The open end portion is constricted and crimped by electromagnetic forming and is thereby secured to the closure by beading and matching groove. U.S. Pat. No. 5,191,775 states that the method does not employ welding for joining the closure to the body.
U.S. Pat. No. 5,671,522 to Aronne describes another crimping technique for sealing a container by magnetic pulse forming techniques. The container is closed by means of a pair of specially constructed end caps each having annular recesses formed around their circumference. The ends of the container are engaged within the recess and joined by magnetic pulse forming. The magnetic pulse force is asserted radially inward against a mandrel which mates with a depression formed in the caps.
The conventional welding is usually carried out by a gas welding apparatus, laser or any other conventional welding technique. It is known in the art that the gas welding techniques suffer from different disadvantages, e.g., the vessel body must be made of a heatproof material, etc.
It is known in the art (see, for example, U.S. Pat. No. 5,824,998 to the Assignee of this application) that pulsed magnetic forming techniques can also be used for cold welding two metal workpieces.
Despite the prior art in the area of sealing containers by magnetic pulse forming techniques, there is still a need in the art for, and it would be useful to have, a novel method and apparatus for sealing vessels by utilizing magnetic pulse force (PMF). It would be advantageous to facilitate joining a vessel body and a cover by cold welding providing mutual diffusion of their atoms.
Thus, according to one broad aspect of the invention there is provided a method of sealing a vessel, comprising:
(a) providing a vessel's body having at least one open end;
(b) providing a cover having a welding part, where said welding part has a diameter less than the inner diameter of the vessel's body;
(c) placing the cover within said at least one open end of the vessel's body, thereby an air gap is formed between said vessel's body and the welding part of said cover;
(d) providing a welding induction coil around said vessel's body at the place where the welding part of the cover is located; and
(e) energizing said welding induction coil to generate a pulsed magnetic force sufficient to cause bending a portion of the vessel's body in a radially inward direction around the cover in said air gap, said pulsed magnetic force has such a value so to provide mutual diffusion of atoms of the vessel's body and the cover at their impact, thereby welding said vessel's body and the cover to each other.
According to another broad aspect of the present invention, there is provided a sealed vessel comprising:
a vessel's body, where said vessel's body had at least one open end before the vessel was sealed;
a cover having a welding part, where said welding part has a diameter less than the inner diameter of the vessel's body, thereby an air gap was provided between said vessel's body and the welding part of said cover placed within the said at least one open end of the vessel's body before the vessel was sealed,
wherein said cover being welded to the vessel's body by a pulsed magnetic force causing bending a portion of the vessel's body in a radially inward direction around the cover in said air gap, said pulsed magnetic force has such a value so to provide mutual diffusion of atoms of the vessels body and the cover at their impact.
When require, the cover can include also a brim part, where a value of a diameter of the cover at the brim part is about the value of an inner diameter of the vessel's body, thereby to provide holding the cover within the vessel's body.
According to yet another broad aspect of the present invention, there is provided a welding induction coil comprising at least a one-turn coil having two electrodes configured for applying pulsed high voltage thereacross,
wherein said welding induction coil is configured for use with an apparatus for sealing a vessel having:
wherein said welding induction coil is capable to generate a pulsed magnetic force causing bending a portion of the vessel's body, placed within a working zone of said welding induction coil, in a radially inward direction around the cover in said air gap, said pulsed magnetic force has such a value so to provide mutual diffusion of atoms of the vessel's body and the cover at their impact, and thereby to weld said cover to the vessel's body.
There has thus been outlined, rather broadly, the more important features of the invention in order that the detailed description thereof that follows hereinafter may be better understood. Additional details and advantages of the invention will be set forth in the detailed description, and in part will be appreciated from the description, or may be learned by practice of the invention.
In order to understand the invention and to see how it may be carried out in practice, a preferred embodiment will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which:
The principles and operation of a method and an apparatus according to the present invention may be better understood with reference to the drawings and the accompanying description, it being understood that these drawings are given for illustrative purposes only and are not meant to be limiting. The same reference numerals will be utilized for identifying those components which are common in the vessel and the working coil shown in the drawings throughout the present description of the invention. Dimensions of vessel, thickness of the walls of the vessel and cover as well as gaps between the vessel and cover and their portions may be exaggerated for clarity.
Referring to
The vessel 10 may be constructed of any suitable metal material having the required strength and forming characteristics for the particular application. It should be appreciated that the vessel's body 11 and the cover 13 can be made of the same material or different materials. Examples of the metal materials from which the vessel's body 11 and the cover 13 are made include, but are not limited to, aluminum, low carbon steel, brass, copper. It should be appreciated that alloys of these and other materials can also be used.
In order to provide a force required to weld the cover 13 to the vessel's body 11, a high power pulsed magnetic field is generated around the vessel's body 11 at the place where the cover's welding part 14 is located inside the vessel's body 11. A device suitable for providing a required magnetic pulsed magnetic field is known per se, and therefore its construction and operation will not be expounded herebelow. For example, the device described in U.S. Pat. No. 5,824,998 to the Assignee of this application, incorporated herein by reference, can be used for the purpose of the present invention. Such a device includes a welding induction coil, which can be configured in accordance with a specific application. In
Referring to
The process of welding the vessel 10 for sealing thereof includes energizing the welding induction coil 18 to produce the pulsed magnetic force F for bending the vessel's welding portion 19 in a radially inward direction around the cover's welding part 14. The welding starts at the moment when an edge 20 of the welding portion 19 contacts the surface 17 of the cover's welding part 14 (see
It should be understood that in order to provide the welding of the vessel's body and the cover owing to the mutual diffusion of the atoms, the pulsed magnetic force F should have a predetermined value. More specifically, the pulsed magnetic force F must have such a value so that the vessel's welding portion 19, during its movement in the gap 16 towards the surface 17 of the cover's welding part 14, could attain a speed sufficient for welding the vessel's body to the cover. For example, the applicants found that the welding can be established when an effective speed value of the vessel's welding portion 19 at the impact is in the range of 250 m/sec-500 m/sec and the apparent tangential speed Vt of the front line 21 is in the range of 1000 m/sec-2500 m/sec.
Referring to
In this case, when the width of the metal material between the inner surface 44 of the openings 43 and the surface 17 of the cover's welding part 14 is small and/or the strength of the material of the cover is small, the pulsed magnetic force, applied for sealing the vessel as described above, can be high enough in order to cause a collapse of the cover's welding part 14 and to deform the openings 43. In order to avoid this detrimental phenomenon, a technological plug 41 can be utilized together with the cover 13. The technological plug 41 has one or more pins 42 (two such pins 42 are shown in
It should be noted that in accordance with yet an embodiment of the invention, when the technological plug 41 is utilized for preventing deformation of the openings 43, the cover 13 can be without the brim part 15. In such a case, preferably, the diameter of the plug 41 conforms to the inner diameter of the vessel's body 11, thereby holding the plug together with the cover 13 within the vessel's body 11. After the sealing process, the plug 41 is detached from the vessel's body 11.
Referring to
Although no openings are shown in
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The welding induction coil 18 includes two electrodes I and O coupled to an electric power supply source. For example, the power supply source described in U.S. Pat. No. 5,824,998 to Assignee of this application and incorporated herein by reference can be suitable for the purpose of the invention.
In operation, the vessel's body 11 can be placed into a working zone 89 of the welding induction coil 18, preferably, at a distance of about 1-3 mm from an inner surface 90 of the one-turn coil 81. The providing and holding of the vessel's body 11 within the welding induction coil 18 can be done by any appropriate known means. For example, the vessel's body can be driven to the welding zone of the working induction coil by means of a pneumatic cylinder (not shown) or by a hydraulic cylinder (not shown). The working voltage suitable for the purpose of the invention is in the range of about 3 kV to 25 kV. This voltage can provide a pulsed electric current across the one-turn coil 81 having the amplitude of about 10 kA to 1000 kA.
As such, those skilled in the art to which the present invention pertains, can appreciate that while the present invention has been described in terms of preferred embodiments, the concept upon which this disclosure is based may readily be utilized as a basis for the designing of other structures, systems and processes for carrying out the several purposes of the present invention.
It is apparent that although the examples of the vessel of the present invention were shown for the vessel body portion having a circular cross-section, the sealing method of the present invention can be applied, mutatis mutandis, for the sealing of a vessel having an arbitrary cross-sectional shape.
It should be appreciated that the method described above can be used for sealing a pipe from two open sides. The pipe includes a vessel's body having two open ends.
Although an example of the welding induction coil 18 having one-turn coil 81 is described above, it should be apparent that the working induction coil can also be a multi-turn coil equipped with a field-shaper.
Moreover, any reference to a specific implementation in terms of usage of the induction coil is shown by way of a non-limiting example.
Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
In the process claims that follow, alphabetic characters used to designate claim steps are provided for convenience only and do not imply any particular order of performing the steps.
It is important, therefore, that the scope of the invention is not construed as being limited by the illustrative embodiments set forth herein. Other variations are possible within the scope of the present invention as defined in the appended claims and their equivalents.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IL04/00606 | 7/7/2004 | WO | 7/25/2006 |
Number | Date | Country | |
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60484678 | Jul 2003 | US |