This art relates to a magnetic recording medium, a method for making the magnetic recording medium, and a magnetic recording apparatus.
Recently, magnetic recording media such as hard disks are widely used as recording media for personal computers, game machines, and the like. Research and development for increasing the density of magnetic recording media including perpendicular magnetic recording media is being pursued.
Examples of arts related to the magnetic recording medium, the method for making the medium and the magnetic recording apparatus are disclosed in Japanese Laid-open Patent Publication Nos. 2004-327006, 2006-155865, 2006-309925, and 2004-348849.
According to an aspect of an embodiment, a magnetic recording medium includes a soft under layer, a seed layer containing an alloy, placed over the soft under layer, a ruthenium containing layer containing crystalline Ru, directly placed on the seed layer, and a recording layer placed over the ruthenium containing layer, the alloy containing metal atoms bonded to one another with a minimum distance of adjacent atoms, the difference between the minimum distance of the alloy and that of the crystalline Ru being 2% or less.
A perpendicular magnetic recording medium has a magnetic recording layer and a soft under layer (SUL). A nonmagnetic intermediate layer is provided between the magnetic recording layer and the soft under layer to magnetically isolate the magnetic recording layer from the soft under layer and to thereby reduce noise. A Ru layer is usually provided as the nonmagnetic intermediate layer. In some perpendicular magnetic recording media, a Ta layer, a Pt layer, a Pd layer, a Ti layer, a Ni—Fe layer, a Ni—Fe—Cr layer, a Ni—Cr layer, or the like is disposed between the Ru layer and the soft under layer so as to serve as a seed layer.
In order to improve the recording density of the perpendicular magnetic recording head, it is important that the crystals of the substance constituting the magnetic recording layer be uniformly oriented so that the coercive force is high. For example, when the magnetic recording layer is composed of Co—Pt, it is important that the (0002) miller index faces of the crystals of Co—Pt denoted as Co—Pt (0002) be aligned in the plane of the magnetic recording layer. In order to yield such a state, it is essential to improve the crystallinity of the intermediate layer located immediately under the magnetic recording layer. To achieve the same in the existing perpendicular magnetic recording media, the thickness of the Ru layer is set to 20 nm or more. However, since Ru is an expensive metal, a reduction in the amount of Ru used is desirable to reduce the cost.
On the other hand, it is also important for development of perpendicular magnetic recording media to improve writability. Writability is an index indicating how accurate data can be rewritten. However, at higher recording densities, use of high anisotropic material is inevitable and it will be difficult for existing perpendicular magnetic recording media to achieve satisfactory writability.
Accordingly, it is an object of the present invention to provide a magnetic recording medium that has improved writability while maintaining high coercive force and that contains a smaller amount of Ru, a method for manufacturing such a magnetic recording medium, and a magnetic recording apparatus.
Embodiments will now be described with reference to the attached drawings.
A first embodiment will now be described.
According to the first embodiment, as shown in
A plastic substrate, a crystallized glass substrate, a tempered glass substrate, a Si substrate, an aluminum alloy substrate, or the like may be used as the substrate 1.
The amorphous ferromagnetic layers 2 and 4 are ferromagnetic layers (soft magnetic layers) in an amorphous state containing Fe and Co and/or Ni and may further contain Cr, B, Cu, Ti, V, Nb, Zr, Pt, Pd, and/or Ta. Incorporation of one or more of these elements stabilizes the amorphous state and improves the magnetic properties better than when only Fe and Co and/or Ni are incorporated. The amorphous ferromagnetic layers 2 and 4 may further contain Al, Si, Hf, and/or C. Considering the strength of the recording magnetic field, layers composed of a soft magnetic material having a saturation magnetic flux density Bs of 1.0 T or more are preferred. In order to achieve satisfactory writability at a high transmission rate, the high-frequency permeability is preferably high. Examples of such a layer include an FeCoB layer, an FeSi layer, an FeAlSi layer, an FeTaC layer, a CoZrNb layer, a CoCrNb layer, and a NiFeNb layer. The amorphous ferromagnetic layers 2 and 4 may be formed by plating, sputtering, vapor-depositing, or chemical vapor deposition (CVD), for example. When DC sputtering is employed, the atmosphere in the chamber may be Ar at a pressure of 0.5 Pa to 2 Pa, for example. The thickness of the amorphous ferromagnetic layers 2 and 4 is adjusted to 5 nm to 25 nm each, for example.
A nonmagnetic metal layer containing Ru and Cu and/or Cr is formed as the spacer layer 3, for example. The spacer layer 3 may be from one or more of the rare earth metals such as Rh and/or Re. The spacer layer 3 can be formed by plating, sputtering, vapor-depositing, chemical vapor deposition (CVD), or the like. When DC sputtering is employed, the atmosphere of the chamber may be Ar at a pressure of 0.5 Pa to 2 Pa, for example. The thickness of the spacer layer 3 is adjusted so that antiparallel magnetic coupling occurs between the amorphous ferromagnetic layer 2 and the amorphous ferromagnetic layer 4 (e.g., a thickness of 0.3 nm to 3 nm). In other words, the magnetization directions of the amorphous ferromagnetic layers 2 and 4 are opposite to each other, and the amorphous ferromagnetic layers 2 and 4 are antiferromagnetically coupled. Moreover, the relationship Ms2×t2=Ms4×t4 is established, where Ms2 is the saturation magnetization and t2 is the thickness of the amorphous ferromagnetic layer 2 and Ms4 is the saturation magnetization and t4 is the thickness of the amorphous ferromagnetic layer 4. Accordingly, the residual magnetization of the soft under layer 11 is zero.
In this embodiment, a seed layer 5a is formed on the soft under layer 11, and a Ru layer 5b is formed on the seed layer 5a. The seed layer 5a and the Ru layer 5b constitute an intermediate layer 5.
The seed layer 5a is composed of an alloy having a face-centered cubic (fcc) crystal structure. In this embodiment, the Miller index of the surface of the seed layer 5a is (111). Moreover, inside the seed layer 5a, the distance between the centers of the adjacent atoms is about 2.70 Å. Examples of such an alloy include Ni—Pt and Ni—Pd. The alloy may further contain SiO2, TiO2, Cr, B, Zr, Ta, W, Mn, C and/or Nb, for example. Incorporation of these elements and compounds tends to stabilize the phase of the seed layer 5a, provide finer crystal grains, suppress corrosion, and increase the sputtering rate. However, the amount in which these elements and compounds are added is preferably less than 20 atomic percent. The seed layer 5a may be made by plating, sputtering, vapor-depositing, chemical vapor deposition, or the like. Examples of the alloy constituting the seed layer 5a include Cu—Pd, Cu—Pt, Ni—Au, Cu—Au, and Cu—Al.
Ruthenium has a hexagonal close-packed (hcp) crystal structure, and the “a” parameter is about 2.70 Å. The Miller index of the surface of the Ru layer 5b is (0002) in this embodiment. Accordingly, in this embodiment, the close-packed faces of the crystals constituting the seed layer 5a are parallel to the close-packed faces of Ru constituting the Ru layer 5b, and the distance between the centers of the nearest neighbor atoms or lattice matching is near perfect between the seed layer 5a and the Ru layer 5b. The Ru layer 5b can be formed by plating, sputtering, vapor-depositing, CVD, or any other suitable method. When DC sputtering is employed, the atmosphere in the chamber may be Ar at a pressure of 0.5 Pa to 8 Pa, for example.
A recording layer 6 is formed on the Ru layer 5b. For example, a ferromagnetic layer mainly composed of Co and Pt is formed as the recording layer 6. The recording layer 6 may further contain Cr, B, SiO2, TiO2, CrO2, CrO, Cu, Ti, CoO, Mn, W and/or Nb. For example, a layer in which Co—Cr—Pt crystal grains are isolated from one another by SiO2 may be used. The recording layer 6 may have a multilayer structure. The recording layer 6 can be formed by, for example, plating, sputtering, vapor-depositing, or CVD. When DC/RF sputtering is employed, the atmosphere in the chamber may be Ar at 0.5 Pa to 6 Pa. In such a case, gas, 0.5% to 10% of which is oxygen, may be used. The thickness of the recording layer 6 is, for example, 8 nm to 20 nm.
A protective layer 7 is disposed on the recording layer 6. For example, an amorphous carbon layer, a hydrogenated carbon layer, a carbon nitride layer, or an aluminum oxide layer is provided as the protective layer 7. The protective layer 7 can be formed by plating, sputtering, vapor-depositing, CVD, or any other suitable method. When DC sputtering is employed, the atmosphere in the chamber may be Ar at 0.5 Pa to 4 Pa. The thickness of the protective layer 7 is, for example, 1 nm to 5 nm.
Data is written (recorded) on and read (reproduced) from the perpendicular magnetic recording medium having the above-described structure by using a magnetic head such as the one shown in
In this embodiment, as described above, the seed layer 5a having a (111) surface and being composed of an fcc alloy in which the distance between the centers of the adjacent atoms is about 2.70 Å is formed under the Ru layer 5b. Accordingly, in this embodiment, the Miller index of the surface of the Ru layer 5b can be oriented to (0002) without requiring a Ru layer 5b as thick as that in the related art. Moreover, since the thickness of the Ru layer 5b is decreased, satisfactory writability can be achieved. The thin Ru layer 5b also contributes to reducing the size of the crystal grains constituting the recording layer 6. Furthermore, since the amount of Ru used is decreased, the cost can be reduced.
As described above, according to this embodiment, the Ru layer 5b is highly oriented due to the presence of the seed layer 5a. The recording layer 6 is also highly oriented although the Ru layer 5b is not as thick as that in the related art, and thus high coercive force can thus be achieved. Since the Ru layer 5b need not be thick, satisfactory writability can be achieved. In other words, according to this embodiment, the writability can be improved while maintaining high coercive force. It is also possible to reduce the amount of Ru used.
The thickness of the seed layer 5a is preferably 1 nm to 5 nm, for example. If the thickness of the seed layer 5a is less than 1 nm, then the Ru layer 5b may not be highly oriented. If the thickness of the seed layer 5a is at least 5 nm, the degree of orientation of the Ru layer 5b is sufficient. The thickness of the Ru layer 5b is preferably 5 nm to 20 nm, for example. If the thickness of the Ru layer 5b is less than 5 nm, the noise may not be satisfactorily reduced. If the thickness of the Ru layer 5b exceeds 20 nm, sufficient writability may not be obtained. Alternatively, a Ru—X alloy layer (X=Co, Cr, Fe, Ni, and/or Mn) mainly composed of Ru and having a hexagonal close-packed crystal structure may be disposed instead of the Ru layer 5b.
A tape-shaped film may be used as a substrate of the disk-shaped substrate 1. In such a case, the substrate may be composed of polyester (PE), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyimide (PI) having high heat resistant, or any other suitable material.
The compositions of Ni—Pt and Ni—Pd, which are examples of the alloys constituting the seed layer 5a, and the distance between the centers of the nearest neighbor atoms will now be described.
As shown in
Next, the contents and results of the experiments actually conducted by the present inventors are described.
In First Experiment, eighteen types of samples were prepared. All samples were prepared by forming an FeCoZrTa layer having a thickness of 25 nm and serving as the amorphous ferromagnetic layer 2 on a glass substrate, forming a Ru layer having a thickness of 0.5 nm and serving as the spacer layer 3 on the FeCoZrTa layer, forming an FeCoZrTa layer having a thickness of 25 nm and serving as the amorphous ferromagnetic layer 4 on the Ru layer, and forming an amorphous Ta layer having a thickness of 3 nm on the FeCoZrTa layer. Then layers (thickness: 5 nm) composed of different materials were formed on the Ta layers, and the Ru layer 5b was formed on each of the Ta layers. The Ru layer 5b was formed by forming two Ru sublayers each having a thickness of 10 nm. A CoCrPt—SiO2 layer having a thickness of 11 nm and serving as the recording layer 6 was formed on the Ru layer 5b, and a carbon layer serving as the protective layer 7 was formed on the CoCrPt—SiO2 layer.
Each sample was analyzed by X-ray diffractometry to determine Δθ50 of the (0002) planes of Ru. The peak (20) of the (0002) planes of Ru was observed at 42.26° when a Cu target was used, and Δθ50 was the half-value width obtained at 2θ=42.260. The results are shown in
As shown in
In Second Experiment, the relationship between the composition of Ni—Pt constituting the seed layer 5a and the coercive force of the recording layer 6 was studied. The relationship between the composition of Ni—Pt and the slope a (4 π×dM/dH) for the coercive force of the M-H curve was also studied. The results are shown in
As shown in
In Third Experiment, the relationship among the composition of Ni—Pt constituting the seed layer 5a, the thickness of the seed layer 5a, and the writability was investigated. The results are shown in
As shown in
In Fourth Experiment, the relationship between the composition of Ni—Pt constituting the seed layer 5a, the thickness of the seed layer 5a, and the write core width (WCW) was investigated. The results are shown in
The results shown in
In Fifth Experiment, the relationship between the composition of Ni—Pt constituting the seed layer 5a, the thickness of the seed layer 5a, and the S/N ratio was investigated. The writing density was 124 kBPI and 495 kBPI. The results are shown
As shown in
In Sixth Experiment, the relationship between the composition of Ni—Pt constituting the seed layer 5a, the thickness of the seed layer 5a, and the coercive force of the recording layer 6 was investigated. The results are shown in
As shown in
In Seventh Experiment, the relationship between the composition of the Ni—Pt constituting the seed layer 5a, the thickness of the seed layer 5a, and the slope α for the coercive force of the M-H curve was investigated. The results are shown in
As shown in
In Eighth Experiment, the relationship between the composition of Ni—Pt constituting the seed layer 5a, the thickness of the seed layer 5a, and the nucleation field required for magnetic reversal was investigated. The results are shown in
As shown in
In Ninth Experiment, the relationship between the composition of Ni—Pt constituting the seed layer 5a, the thickness of the seed layer 5a, and the saturation magnetic field was investigated. The results are shown in
As shown in
A second embodiment will now be described.
In the second embodiment, as shown in
The recording layer 6 has a hexagonal close-packed (hcp) crystal structure, and the length of the “a” parameter is about 2.67 Å. In this embodiment, the Miller index of the surface of the recording layer 6 is (0002). Thus, in this embodiment, the close-packed faces of the crystals constituting the seed layer 5c are parallel to the close-packed faces of the crystals constituting the recording layer 6, and the distance between the centers of the nearest neighbor atoms is substantially the same between the seed layer 5c and the recording layer 6. As in the first embodiment, a ferromagnetic layer mainly composed of Co and Pt is formed as the recording layer 6.
The seed layer 5c magnetically isolates the soft under layer 11 from the recording layer 6. In other words, the seed layer 5c also functions as an intermediate layer. The rest of the structure of the perpendicular magnetic recording medium is the same as that of the first embodiment.
According to the second embodiment, (0002) faces are aligned in the surface of the recording layer 6 without requiring the Ru layer 5b. Moreover, since the Ru layer 5b is omitted, excellent writability is achieved. Accordingly, the second embodiment achieves the same advantages as the first embodiment.
The thickness of the seed layer 5c is preferably about 1 nm to about 20 nm. If the thickness of the seed layer 5c is less than 1 nm, the recording layer 6 may not be satisfactorily oriented and the noise may not be satisfactorily reduced. If the thickness of the seed layer 5c exceeds 20 nm, sufficient writability may not be achieved.
A hard disk drive, which is one example of a magnetic recording apparatus incorporating the perpendicular magnetic recording medium of this embodiment, will now be described.
The hard disk drive 100 includes a housing 101. The housing 101 accommodates a rotatable magnetic disk 103 mounted on a rotating shaft 102, a slider 104 that includes a magnetic head that writes information on or reads information from the magnetic disk 103, a suspension 108 that holds the slider 104, a carriage arm 106 that moves along the surface of the magnetic disk 103 about an arm shaft 105 and that has the suspension 108 fixed thereto, and an arm actuator 107 for driving the carriage arm 106. The perpendicular magnetic recording medium described in the aforementioned embodiment is used as the magnetic disk 103.
According to the aforementioned embodiments, a seed layer having an appropriate center-to-center distance between nearest neighbor atoms is interposed between the soft under layer and the recording layer. Thus, the coercive force can be maintained high without having to increase the thickness of the Ru or Ru alloy layer. Thus, writability can be improved while maintaining high coercive force.
Number | Date | Country | Kind |
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2007-119401 | Apr 2007 | JP | national |