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Not applicable.
This invention relates to a magnetic safety device for food processing machines. More specifically, it refers to a magnetic safety device specially designed for general-purpose food processing machines structured on the basis of a removable pin, which allows the cover and its components to be removable and the cover itself to be removable with respect to the processing cuvette, and that are associated with a motor axis which allows the processing cuvette to be removable from the motor block. In addition, it consists of interchangeable processing accessories carrying cutting discs, grating discs and ejection accessories for processed foods, etc. The activation of the machine is given by the ignition of the motor block that drives the rotating motor axis and that will be activated only when the permanent magnet of the cover is oriented or aligned with the paramagnetic transmitter housed in the cuvette and this in turn is aligned with the auto-switch housed in the motor block. The opening for the introduction of food into the machine of the invention is made by means of a rocking movement of the rotary downholder, which houses the magnetic safety device on its axis. In this type of food machines, safety is essential, since the user comes into contact with cutting elements, which is why the safety and hygiene standard EN 1678:1998+A1:2010 is applicable, among others: “Machinery for food processing. Vegetable cutting machines. Safety and hygiene requirements”. This rule in favor of safety, reduces the opening range of the cover, preventing the insertion of the user's hand when the machine is operating and its processing accessories are in operation. For this purpose, the norm estimates a maximum opening between the rotary downholder and the insertion mouth of 60 mm. By means of the present invention, the problem is solved, proposing a magnetic safety system, which allows a greater working range of the machine and a faster activation of the same, maintaining said safety limits in the maximum opening of the rotary downholder of the cover. In other words, the performance of the machine is maximised while respecting the safety standard. On the other hand, the conceived safety device has been designed to be reversible by means of a simple angular rotation of the processing cuvette, that is, the processing cuvette, and consequently the food insertion mouth and the outlet mouth, it has several positions for the user to orient it more comfortably in their work environment and allowing the machine to be housed in any position. Additionally, the magnetic device of the present invention allows the elements that compose it; cover, rotary downholder, tilt positioner body to be removable, as they are all inserted on the same axis, which allows good hygiene thereof, cleanliness being essential in this type of machines working with foodstuffs.
In the current state of the art, devices and machines are known which are intended for operations related to food processing, such as cutting vegetables, grating bread, emulsifying food and other kinds of a similar nature. In general, known machines of the type mentioned above mainly consist of a motor block, which houses a vertically-arranged motor axis and processing accessories for food treatment whose structural characteristics depend on the specific application for which they are intended. These accessories are generally inserted on the motor axis inside the cuvette in which the grating blades or discs are housed, as well as a rotating pusher or downholder element located on the cover intended to close the processing cuvette and push the introduced food. In said cuvette, the foodstuff is introduced through the hole in the cover and thus the food is processed by keeping in contact with the cutting or grating elements by the force exerted by the rotary downholder. Usually this type of machine, which works with food products, has safety devices that, when the various components of the machine are in their respective operating positions, allow the machine to operate. These safety systems are related to the operation of the rotary downholder by the user, so that only the cutting or grating is allowed when the rotary downholder is completely closed. For this purpose, the processing cuvette incorporates a magnet or paramagnetic transmitter that, when detected by the magnetic detector located on the motor block, will allow the machine to start up safely as long as it is in contact with the magnet in the total closure of the rotary downholder.
Thus, there already exist safety devices for cutting machines, such as the one described in utility model U201100601, which develops an additional safety system directly linked to the end of the pusher member by the user of the machine. This device only allows cutting or grating, that is, starting the machine when the cover is perfectly closed. Thus, it has a duplicating system that multiplies the movement exerted with the rotation of the rotary downholder by means of a lever system, which prevents the connection of the magnet with the detector of the cuvette with any small opening or closing rotary movement exerted on the rotary downholder resulting in an operating path of the small machine and performance of work under the same, as food processing is disabled with a minimal opening of the rotary downholder preventing optimization of food processing. On the other hand, said machine allows a single arrangement of the processing machine for work, so the user only has the option of a single working position, which reduces the comfort in using the machine and limits its position to a single position in professional kitchens. The safety device described also does not allow the components of the cover and its own magnet to be removable for their hygiene or replacement.
Another known security system for this type of machine is by means of a processing activation switch that the user must keep activated, that is to say, that in order to start the cutting machine, the user must be constantly pressing the switch. This safety device is known generally as a “dead man” device, because if the user of the cutting machine suffer some kind of accident during the operation thereof, he would automatically and naturally cease to operate the switch so that the cutting machine would immediately disconnect. The disadvantage of this security system is that the user must constantly keep pressing the switch, detracting from the ergonomics of the handling of the cutting machine and not optimizing the working capacity of the machine.
Compared to the state of the art described above, the present invention has as its object a magnetic safety device for food processing machines, which are made up of a motor block containing a motor axis, a processing cuvette, which incorporates a paramagnetic transmitter and a cover on which a rotary downholder rotates through an opening-closing axis and which incorporates an insertion mouth, and with a magnetic detector in the motor block, and which has the magnetic safety device, a tilting positioner body that at one end includes a permanent magnet and at the opposite end a rotating bushing capable of receiving the opening-closing axis, and in the broken central part of the tilting positioner body contains at least one protrusion stopper that in its free rotation abuts against at least one abutting and pushing projection of the rotary downholder. With this configuration, the magnetic safety device of the invention allows, during both the opening and closing process, a greater operating performance of the machine, backed by the mandatory safety standard, EN 1678:1998+A1:2010: “Machinery for food processing. Vegetable cutting machines. Safety and hygiene requirements”, which establishes that the maximum opening between the rotary downholder and the insertion mouth must be 60 mm to prevent the insertion of the hand by the user and thus avoid cutting when the machine is activated. Due to the tilting of the tilting positioner body of the permanent magnet, a greater range of activation of the machine is achieved, which will not require a complete closing of the rotary downholder for its operation, which means the possibility of introducing a greater number of foods to be processed in the insertion mouth and a quick and almost instantaneous activation of the machine. Thus, when the foodstuff to be processed is introduced in the maximum opening range, when the rotary downholder is at an angle of 53° with respect to the insertion mouth of the processing cuvette, the rotary downholder being at its maximum opening of 60 mm, the machine is inactive. This is because the abutting and pushing projections the cover are in contact with the abutting protuberances of the tilting positioner body, blocking the free rotation of the tilting positioner body, which due to the action of the force of gravity will wish to rotate in the opposite direction and ensure the containment of the tilting positioner body so that it does not face the paramagnetic transmitter at its maximum opening point. As it is not aligned therewith, the machine is not activated at its 60 mm opening, ensuring that the processing accessory does not function when the user could put his hand through the insertion mouth.
However, when the rotary downholder is located at less than 53° with respect to the processing cuvette's insertion mouth (normally from 50°), the magnetic detector housed in the motor block detects that the tilting positioner body situates the permanent magnet, orienting it vertically relative to the paramagnetic transmitter attached in the processing cuvette and at this moment the operation of the machine starts without the need for a complete closure of the rotary downholder on the cover. This will provide a faster activation of the machine, which, despite not having its rotary downholder completely closed, and since all its activation elements are sufficiently oriented and magnetically connected, they will allow the motor axis to rotate. Therefore, the permanent magnet, the paramagnetic transmitter and the magnetic detector will be connected, the machine activating from <53° of opening of the rotary downholder with respect to the insertion mouth, having its maximum connection (being perfectly aligned) at 27° of opening, which maximizes the working capacity of the machine with optimum safety for the user. This is because of the tilting configuration of the tilting positioner body housing the permanent magnet and the guiding and stop performed by the abutting and pushing projections with the abutting protuberances of the tilting positioner body, and that will allow the permanent magnet to be oriented with the paramagnetic transmitter before, the rotation of the tilting positioner body not being linked to the rotation of the rotary downholder of the cover; and allowing its magnetic capacity to come into contact earlier with the paramagnetic transmitter. Furthermore, due to the broken configuration of the central part of the tilting positioner body, it is ensured that the maximum area of the permanent magnet is facing the paramagnetic transmitter since, with the angulation of said jog, the angulation of said jog also counteracts the opening and closing angulation of the rotating downholder of the cover, optimizing the orientation of the permanent magnet surface with the paramagnetic transmitter. With complete closure, i.e. the rotary downholder being at 0° relative to the insertion mouth of the cover, the abutting and pushing projections of the cover stop cease to be in contact with the abutting protuberances of the tilting positioner body, and there is total closure, while the machine is already operative from at least 50° of opening. At this moment of complete closure, the tilting positioner body positions the permanent magnet by aligning vertically with the paramagnetic transmitter by gravity and by rotation of the tilting positioner body on the opening-closing axis that takes place freely. Thanks to all the aforementioned, an additional functioning range of operation of the machine is achieved in the cover closing process (from 50° to 0°) and in summary, this allows a greater insertion of food to be processed and greater efficiency of the machine while maintaining the safety of the user. On the other hand, the configuration of the magnetic safety device inserted in the opening-closing axis allows all the elements that compose it to be removable, which facilitates their cleaning and replacement. Another characteristic advantage of the invention is that the motor block shall have more than one magnetic detector capable of facing the paramagnetic transmitter in various angular positions of the processing cuvette with respect to the motor block. This is the great advantage of making the machine reversible, that is, thanks to the addition of magnetic detectors in different positions on the motor block, the processing cuvette can also be placed in different angular positions, and this means that the user can configure the processing cuvette, adapting it to the area of work, providing versatility and ergonomics of the machine, since, by rotating with the processing cuvette's motor axis, there can be a different orientation of the processing cuvette's outlet mouth and, consequently, of the foodstuffs' insertion mouth.
Another characteristic advantage of the invention is that the magnetic detector is preferably of two diametrically opposed to perform the reversibility of the machine which provides comfort and ergonomics to the user, as mentioned above. The increasingly reduced dimensions of professional kitchens must be taken into account, as well as the fact that many types of machines are used simultaneously, which determines the need for the machines to be used in different positions to ensure space optimization and the simultaneous use with other stations or processing machines that makes space limited.
Another characteristic advantage of the invention is that the abutting and pushing projections are preferably two, which increases the safety at the time of contact of the abutting and pushing projections with the abutting protrusions of the tilting positioner body and ensures correct orientation or vertical alignment of the permanent magnet with the paramagnetic transmitter. Although other embodiments can logically be provided with a single abutting and pushing projection or a single abutting protuberance or even without these with a corresponding abutting configuration of the tilting positioner body itself and the end of the rotary downholder.
Finally, another characteristic advantage of the invention is that the opening-closing axis is made up of a removable pin and an intermediate bushing. This allows all the elements of the cover to be removable, which facilitates the cleaning and hygiene of the machine, which is decisive when dealing with food. Thus, all the elements that come into contact with both the food and the user's hands are removable; processing cuvette, cover, rotary downholder, which facilitates its washing and cleaning. Likewise, and being incorporated in the same opening and closing axis, the tilting positioner body and the rotating downholder, these and their elements; permanent magnet, can be cleaned in case of splashing, for example, or replaced in case of deterioration. Likewise, both the removable pin and the intermediate bushing may be replaced in case of breakage. This rotation bushing inserted into the opening-closing axis is ensured by the intermediate bushing inserted under pressure or in a rotating manner, and any other usual means of binding can be used such as are nuts, screws or plates.
In order to better understand the nature of the invention, an arrangement is presented in the attached drawings which is merely illustrative and non-limiting.
The following references are indicated in these Figures:
1. Food processing machine
2. Motor block
3. Processing cuvette
3
a. Outlet mouth
4. Tilting positioner body
4
a. Permanent magnet
4
b. Abutting protuberance
4
c. Rotating bushing.
4
d. Broken central part
5. Cover
5
a. Rotating downholder
5
b. Abutting and pushing projection
5
c. Insertion mouth
5
d. Removable pin
5
e. Intermediate bushing
6. Magnetic detector
7. Paramagnetic transmitter
8. Processing accessory
9. Opening-closing axis
10. Motor axis
With regard to the above-listed drawings and references, a preferred mode of execution is illustrated in the attached drawings of the object of the invention referred to a magnetic device for the safety of food processing machines (1), which are constituted by a motor block (2) containing a drive shaft (10), a processing cuvette (3), which incorporates a paramagnetic transmitter (7) and a cover (5) on which a rotary downholder (5a) rotates through an opening-closing axis (9) and which incorporates an insertion mouth (5c), and there being in the motor block (2) a magnetic detector (6), having a tilting positioner body (4) that at one end has a permanent magnet (4a) and at the opposite end a rotating bushing (4c) capable of receiving the opening-closing axis (9), and in the broken central part (4d) of the tilting positioner body (4) contains at least one abutting protrusion (4b) that in its free rotation abuts against at least one abutting and pushing projection (5b) of the rotary downholder (5a).
As can be seen in
This can be seen in
In the intermediate opening shown in
Therefore, there will be a rapid and almost simultaneous activation at the beginning of the rotation of the rotary downholder (5a) in the closure of the food processing machine (1), all its activation elements being sufficiently oriented (at less than 53°) or perfectly aligned (at 27°) and magnetically connected; permanent magnet (4a) and paramagnetic transmitter (7) which is detected by the magnetic detector (6), maximizing the worktime of the food processing machine (1) with optimum safety for the user. This is mainly due to the tilting configuration of the tilting positioner body (4) housing the permanent magnet (4a) and because its tilt or rotation is not linked to the rotation of the rotary downholder (5a) and also to the guidance that is performed of the tilting positioner body (4) with the abutting and pushing projection (5b) that will allow the permanent magnet (4a) to be oriented beforehand or aligned in its free rotation with the paramagnetic transmitter (7) and thus also detected beforehand by the magnetic detector (6), and without the rotary downholder (5a) being completely closed. Furthermore, with the configuration of the tilting positioner body (4) it is ensured that the maximum surface area of the permanent magnet (4a) is oriented to the paramagnetic transmitter (7) thanks to the angular configuration of the broken central part (4d) of the tilting positioner body (4), which is reflected in the detail view of
With the complete closure of the rotary downholder (5a), being at 0° with respect to the cover (5) and as shown in
As shown in
Thus, the outlet mouth (3a) of the processing cuvette (3), through which the processed food will be discharged, will be located where it is most convenient depending on the specific location of the machine or the location of the operator who uses it.
In order to ensure the correct orientation or vertical alignment of the permanent magnet (4a) with the paramagnetic transmitter (7) the presence preferably of two abutting and pushing projections (5b) of the cover (5) is foreseen so that if one deteriorates, the other may function.
As can be seen in
Moreover, the processing cuvette (3) is also removable with respect to the block motor (2) and this is due to its insertion through the motor axis (10), which assists complete cleaning and hygiene of the food processing machine (1).
Variations in materials, shape, size and arrangement of the component elements, described in a non-limiting manner, do not alter the essentiality of this invention, this being sufficient to proceed to its reproduction by an expert.
Number | Date | Country | Kind |
---|---|---|---|
202030253 | Mar 2020 | ES | national |