This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2008-290353, filed Nov. 12, 2008, the entire contents of which are incorporated herein by reference.
1. Field
One embodiment of the present invention relates to a magnetic storage medium that is incorporated in a magnetic storage apparatus, and has a servo pattern in which magnetic bodies magnetized to a south pole (S-pole) or a north pole (N-pole) are discretely arranged in a non-magnetic substance at least in a line direction of a recording track.
2. Description of the Related Art
Magnetic storage medium such as a bit-patterned media are widely known. In such magnetic storage media, when a servo pattern is set up, magnetic bodies are arranged in a non-magnetic substance with any pattern. The magnetic bodies are magnetized in a unidirectional magnetic field. In a servo pattern, magnetic pole of the magnetic bodies is adjusted to one of the magnetic poles (see, for example, Japanese Patent Application Publication (KOKAI) No. 2008-77772).
When adjacent magnetic bodies are magnetized in an opposite direction to each other, the magnetic field circulates. Therefore, the magnetization is less likely to be reversed. On the other hand, when adjacent magnetic bodies are magnetized in the same direction to each other, the magnetization is likely to be reversed. When the magnetization of the servo pattern is reversed, servo pattern cannot be read correctly in the tracking servo control.
A general architecture that implements the various features of the invention will now be described with reference to the drawings. The drawings and the associated descriptions are provided to illustrate embodiments of the invention and not to limit the scope of the invention.
Various embodiments according to the invention will be described hereinafter with reference to the accompanying drawings. In general, according to one embodiment of the invention, a magnetic storage apparatus comprises a magnetic storage medium that comprises a servo pattern in which magnetic bodies magnetized to one of an S-pole and an N-pole are discretely arranged in a non-magnetic substance at least in a recording track line direction, an electromagnetic conversion element configured to output a reproduction signal according to a magnetic field leaking from the magnetic bodies, a rectifier circuit configured to receive the reproduction signal swinging from positive to negative and vice versa corresponding to a magnetic pole, and generate a reproduction signal swinging to either a positive or negative direction according to the reproduction signal, and a control circuit configured to cause the electromagnetic conversion element to be positioned to a single recording track on the magnetic storage medium according to the reproduction signal generated in the rectifier circuit.
According to another embodiment of the invention, a manufacturing method of a magnetic storage medium comprises magnetizing, in a servo pattern of the magnetic storage medium, magnetic bodies that are discretely arranged in a non-magnetic substance at least in a recording track line direction with a high-frequency write signal.
In the housing space, one or more magnetic disks 14 are arranged. The magnetic disk 14 is an example of a magnetic storage medium. The magnetic disk 14 is mounted on a spindle hub of a spindle motor 15. The spindle motor 15 can rotate the magnetic disks 14 at a high speed of, for example, 5400 rpm, 7200 rpm, 10000 rpm, or 15000 rpm. The individual magnetic disks 14 are recognized as so-called bit patterned media, which will be described later.
A carriage 16 is also housed in the housing space. The carriage 16 comprises a head stack assembly 17. The head stack assembly 17 is rotatably connected to a spindle 18 that extends vertically from a bottom plate of the base 13. A plurality of carriage arms 19 that horizontally extends from the spindle 18 is partitioned in the head stack assembly 17. The head stack assembly 17 may be formed by, for example, extruding aluminum (Al) .
A head suspension 21 is mounted on a tip of each of the carriage arms 19. The head suspension 21 extends in the forward direction from the tip of the carriage arm 19. A flexure is attached to a tip of the head suspension 21. The flexure supports a floating head slider 22. The floating head slider 22 can change its position with respect to the head suspension 21 by using the flexure. The floating head slider 22 has thereon a head element, i.e., an electromagnetic conversion element (not depicted).
The electromagnetic conversion element comprises a write head element and a read head element. The write head element has a so-called single-pole-type head. The single-pole-type head generates a magnetic field with its thin film coil pattern. The magnetic field is applied to the magnetic disk 14 from the vertical direction orthogonal to the surface of the magnetic disk 14 according to the effect of the main magnetic pole. This magnetic field enables to write information to the magnetic disk 14. On the other hand, the read head element is a giant magneto resistive (GMR) element or a tunneling magneto resistive (TMR) element. With the GMR element or the TMR element, a resistance change of a spin-valve film or a tunnel junction film occurs depending on a direction of the magnetic field from the magnetic disk 14. With such resistance change, information can be read out from the magnetic disk 14.
When the magnetic disk 14 is rotated, air current is generated on the surface of the magnetic disk 14. Then, due to the air current, a positive pressure, that is an ascending force, and a negative pressure are applied on the floating head slider 22. The ascending force and the negative pressure balance with a pressing force of the head suspension 21, and thus, the floating head slider 22 can keep floating at a relatively high rigidity while the magnetic disk 14 is rotated.
To the head stack assembly 17, a voice coil motor (VOM) 23 is linked. The voice coil motor 23 allows the head stack assembly 17 to rotate about the spindle 18. This rotation of the head stack assembly 17 enables the carriage arms 19 and the head suspension 21 to swing. While the floating head slider 22 floats, when the carriage arm 19 swings about the spindle 18, the floating head slider 22 can move along a radius line of the magnetic disk 14. As a result, the electromagnetic conversion element mounted on the floating head slider 22 can traverse the concentric recording track between the innermost recording track and the outermost recording track. Thus, the electromagnetic conversion element can be positioned on a desired recording track according to the movement of the floating head slider 22.
At the tip of the head suspension 21, a load tub 24 extending forward therefrom is partitioned. The load tub 24 can move in the radial direction of the magnetic disk 14 by the swinging of the carriage arm 19. On the moving path of the load tub 24, a ramp member 25 is disposed outside the magnetic disk 14. The ramp member 25 is secured on the base 13 and receives the load tub 24. The ramp member 25 may be formed from a hard plastic material, for example.
The ramp member 25 has a ramp 25a extending along the moving path of the load tub 24. The ramp 25a, when moving away from the rotation axis of the magnetic disk 14, moves away from a virtual plane comprising the surface of the magnetic disk 14. Accordingly, when the carriage arm 19 rotates about the spindle 18 to move away from the rotation axis of the magnetic disk 14, the load tub 24 moves upward on the ramp 25a. Then, the floating head slider 22 is removed from the surface of the magnetic disk 14 to move outside the magnetic disk 14 and rest. On the other hand, when the carriage arm 19 swings about the spindle 18 to move toward the rotation axis of the magnetic disk 14, the load tub 24 moves downward on the ramp 25a. Then, the ascending force due to the rotation of the magnetic disk 14 is applied to the floating head slider 22. The ramp member 25 and the load tub 24 cooperate together to establish a so-called load/unload mechanism.
As illustrated in
Data areas 29 are formed between adjacent servo sector areas 28. In the data areas 29, the electromagnetic conversion element is positioned according to the servo pattern and travels on the recording tracks. Along the recording tracks, the write head element of the electromagnetic conversion element writes magnetic information, while the read head element of the electromagnetic conversion element reads magnetic information therealong.
As illustrated in
An underlayer 35 extends on the front surface of the substrate 34. The underlayer 35 may be formed with a soft magnetic substance, such as an iron-cobalt-tantalum (FeCoTa) film or a nickel-iron (NiFe) film. The underlayer 35 has therein an easily-magnetizable axis in an in-plane direction parallel to the surface of the substrate 34.
A non-magnetic intermediate layer 36 extends on the front surface of the underlayer 35. The non-magnetic intermediate layer 36 may be formed with a tantalum (Ta) adhesion layer laminated on the front surface of the underlayer 35 and a ruthenium (Ru) layer laminated on the front surface of the tantalum adhesion layer, for example.
A recording layer 37 is formed on the front surface of the non-magnetic intermediate layer 36. The recording layer 37 comprises the magnetic dots 31 disposed on the front surface of the non-magnetic intermediate layer 36. The magnetic dots 31 are formed of a cobalt-iron (CoFe) alloy. Each of the magnetic dots 31 has therein an easily-magnetizable axis in the vertical direction orthogonal to the surface of the substrate 34. The magnetic dots 31 each have a downward magnetization toward the surface of the substrate 34 and an upward magnetization away from the surface of the substrate 34 so as to record binary information. A space between the magnetic dots 31 is filled with the non-magnetic substance 32. The non-magnetic substance 32 is formed of silicon dioxide (SiO2) , for example. The magnetic dots 31 and the non-magnetic substance 32 form a flat surface. The flat surface, i.e., the front surface of the recording layer 37 is coated with a protective film 38 such as a diamond-like carbon (DLC) film, and a lubricating film 39 such as a perfluoropolyether (PFPE) film. Similarly, on the back surface of the substrate 34, the underlayer 35, the non-magnetic intermediate layer 36, the recording layer 37, the protective film 38, and the lubricating film 39 are laminated in this order.
Similarly, in the servo mark address 42, magnetic bodies 47 in plural lines are arranged in the non-magnetic substance 46. The individual magnetic bodies 47 extend in the radial direction of the magnetic disk 14. The magnetic bodies 47 are each magnetized to an N-pole or an S-pole. A size of the magnetic bodies 47 is determined based on a magnitude of the magnetic field produced by the write head element of the electromagnetic conversion element or material characteristics of the magnetic bodies 47. The magnetization direction of each single magnetic body 47 is uniformed. With this arrangement of the magnetic bodies 47, a specific magnetic pattern is set up on the single recording track 33. Magnetic patterns are different from one recording track 33 to another, and reflect track numbers. At the same time, a specific magnetic pattern common to the recording tracks 33 is set up. This magnetic pattern reflects sector numbers.
Similarly, in the amplitude/burst 43, magnetic bodies 48 in plural lines are arranged in the non-magnetic substance 46. The individual magnetic bodies 48 extend in the radial direction of the magnetic disk 14. The magnetic bodies 48 are sectioned into a track width of the recording track, i.e., a track pitch Tp, in the radial direction of the magnetic disk 14. A prescribed number of the magnetic bodies 48 form a single burst group 48a. In a first area 49a of the uppermost stream, two adjacent burst groups 48a have an interval therebetween of a track pitch Tp in the radial direction of the magnetic disk 14. Similarly, in a second area 49b that is downstream of the first area 49a and adjacent thereto, two adjacent burst groups 48a have an interval therebetween of a track pitch Tp in the radial direction of the magnetic disk 14. The burst groups 48a in the second area 49b and the burst groups 48a in the first area 49a are displaced by one track pitch Tp in the radial direction of the magnetic disk 14. Similarly, in a third area 49c that is downstream of the second area 49b and adjacent thereto, two adjacent burst groups 48a have an interval therebetween of a track pitch Tp in the radial direction of the magnetic disk 14. The burst groups 48a in the third area 49c and the burst groups 48a in the second area 49b are displaced by a half track pitch Tp in the radial direction of the magnetic disk 14. Similarly, in a fourth area 49d that is downstream of the third area 49c and adjacent thereto, two adjacent burst groups 48a have an interval therebetween of a track pitch Tp in the radial direction of the magnetic disk 14. The burst groups 48a in the fourth area 49d and the burst groups 48a in the third area 49c are displaced by one track pitch Tp in the radial direction of the magnetic disk 14. The electromagnetic conversion element moving along the central line of the recording track 33 passes the burst groups 48a in the first area 49a and the second area 49b sequentially. Then, in both areas, the magnetic fields at the same level of strength are detected, and reproduction signals at the same level of intensity are sequentially output. When the electromagnetic conversion element deviates from the central line of the recording track 33, magnetic field of the first area 49a or the second area 49b increases in strength. The other magnetic field of the first area 49a and the second area 49b than the one increased in strength decreases in strength. A difference occurs between the levels of reproduction signals subsequently output based on the amount of difference between the strengths. This difference is used to perform tracking control of the electromagnetic conversion element.
In the recording/reproducing timing mark 44, magnetic bodies 51 in plural lines are arranged in the non-magnetic substance 46. The individual magnetic bodies 51 extend in the radial direction of the magnetic disk 14, for example. The magnetic bodies 51 are each magnetized to an N-pole or an S-pole. According to an arrangement of the magnetic bodies 51, a specific magnetic pattern is set up on the single recording track 33. A size of the magnetic bodies 51 is determined based on a magnitude of the magnetic field produced by the write head element of the electromagnetic conversion element or material characteristics of the magnetic bodies 51. The magnetization direction of a single magnetic body 51 is uniformed. Thus, the recording/reproducing timing mark 44 ensures the timing of the read and write operations by the electromagnetic conversion element.
As illustrated in
To a write head element 55 and a read head element 56 of the electromagnetic conversion element, a preamplifier 57 is connected. To the preamplifier 57, a read/write channel circuit 58 is connected. The read/write channel circuit 58 modulates and demodulates a signal according to a predetermined modulation/demodulation method. When the electromagnetic conversion element passes the data area 29, which is out of the servo sector area 28, a modulated signal, i.e., a write signal is supplied to the preamplifier 57. The preamplifier 57 converts the write signal to the write current signal. The converted write current signal is supplied to the write head element 55. Similarly, when the electromagnetic conversion element passes the data area 29, a read signal output from the read head element 56 is amplified by the preamplifier 57 to supply the signal to the read/write channel circuit 58. The read/write channel circuit 58 demodulates the read signal.
To the motor driver circuit 54 and the read/write channel circuit 58, a hard disk controller (HDC) 59 is connected. The HDC 59 supplies a control signal to the motor driver circuit 54 so as to control the output, i.e., the driving current, of the motor driver circuit 54. Similarly, the HDC 59 transmits an unmodulated write signal to the read/write channel circuit 58, while receiving a demodulated read signal from the read/write channel circuit 58. An unmodulated write signal may be generated with the HDC 59 based on data transmitted from a host computer, for example. Such data may be transmitted to the HDC 59 via a connector 61. To the connector 61, a control signal cable or a power cable (both are not depicted) from a main board of the host computer may be connected, for example. Moreover, the HDC 59 reproduces data based on the demodulated read signal. The reproduced data may be output from the connector 61 to the host computer. The HDC 59, when exchanging data, can use a buffer memory 62, for example. The buffer memory 62 temporarily stores data therein. The buffer memory 62 may comprise a synchronous dynamic random access memory (SDRAM), for example.
To the HDC 59, a microprocessor unit (MPU) 63 is connected. The MPU 63 has a central processing unit (CPU) 65 that runs a computer program stored in a read only memory (ROM) 64, for example. The computer program is a tracking servo control program according to an embodiment. The tracking servo control program may be provided as so-called firmware. The CPU 65 can, for example, obtain data from a flash ROM 66 upon operating. Such a computer program and data can be temporarily stored in a random access memory (RAM) 67. The ROM 64, the flash ROM 66, and the RAM 67 may be directly connected to the CPU 65.
The write head element 55 of the electromagnetic conversion element, when writing data, faces the data area 29 in the magnetic disk 14. The electromagnetic conversion element is positioned in a radial direction of the magnetic disk 14 according to the tracking servo control. Details of the tracking servo control will be described later. At the same time, the recording/reproducing timing mark 44 specifies the write operation timing according to the rotation of the magnetic disk 14. The HDC 59 generates a write signal based on data supplied from the host computer, for example. The write signal is transmitted to the read/write channel circuit 58. The read/write channel circuit 58 modulates the write signal according to a predetermined modulation method. The modulated write signal is converted by the preamplifier 57. The converted write current signal is supplied to the write head element 55. The write head element 55 performs a write operation. The magnetic disk 14 rotates at a constant speed according to the servo control, for example.
Similarly, the read head element 56 of the electromagnetic conversion element, when reading data, faces the data area 29 in the magnetic disk 14. The electromagnetic conversion element is positioned in a radial direction of the magnetic disk 14 according to the tracking servo control. The recording/reproducing timing mark 44 specifies the read operation timing according to the rotation of the magnetic disk 14. The read/write channel circuit 58 supplies a sense current to the read head element 56. A voltage change according to the magnetization direction of the data area 29 is monitored with the sense current. The voltage change is amplified by the preamplifier 57. To the preamplifier 57, a direct current bias is applied through a coupling capacitance. As a result, a positive voltage is output from the preamplifier 57, depending on one of an N-pole and an S-pole. On the other hand, a negative voltage is output from the preamplifier 57, depending on the other pole. That is, the preamplifier 57 outputs a reproduction signal with a voltage change swinging from positive to negative and vice versa. The read/write channel circuit 58 demodulates the reproduction signal. The HDC 59 reproduces data from the demodulated reproduction signal. The reproduced data is output from the connector 61 to the host computer.
A rectifier circuit 71 is connected between the preamplifier 57 and the read/write channel circuit 58. The rectifier circuit 71, according to a reproduction signal swinging from positive to negative and vice versa, generates a reproduction signal swinging only to either the positive or negative direction. That is, a reproduction signal swinging from positive to negative is turned into, for example, a positive reproduction signal regarding the absolute value. The rectifier circuit 71 supplies a rectified reproduction signal to the read/write channel circuit 58.
An offset correction circuit 72 is connected at a preceding stage of the rectifier circuit 71. The offset correction circuit 72 has an amplifier 73 that is connected between the rectifier circuit 71 and the preamplifier 57. To the amplifier 73, the reproduction signal is supplied by the preamplifier 57. An integral circuit 74 is also connected to the amplifier 73. A bias voltage is applied to the amplifier 73 with the integral circuit 74. When the bias voltage is generated, the reproduction signal is supplied to an input terminal of the integral circuit 74 from the preamplifier 57. With the integral circuit 74, a direct current offset and a low-frequency wave component are extracted from the reproduction signal. With the amplifier 73, the direct current offset is eliminated from the reproduction signal swinging from positive to negative and vice versa. As a result, symmetry with respect to the reference voltage of 0 volt (V) is improved. In the rectifier circuit 71, the absolute value is generated according to the corrected reproduction signal. Accordingly, the amplitude fluctuation is eliminated so that amplitude of the output of the rectifier circuit 71 is moderate.
As is evident from
Following is a scenario of the tracking servo control. The read head element 56 of the electromagnetic conversion element faces the servo sector area 28 in the magnetic disk 14. When the magnetic disk 14 rotates, the read head element 56 passes through the preamble 41, the servo mark address 42, the amplitude/burst 43, and the recording/reproducing timing mark 44, in this order. A voltage change according to the magnetization direction of the magnetic body is monitored with the sense current. The voltage change is amplified by the preamplifier 57. A reproduction waveform swinging from positive to negative and vice versa with respect to the reference voltage of 0 V, as illustrated in
The reproduction waveform swinging from positive to negative and vice versa is concurrently supplied to the integral circuit 74. As illustrated in
As illustrated in
As illustrated in
Moreover, as illustrated in
A manufacturing method of the magnetic disk 14 will now be simply explained. The substrate 34 is prepared first. The substrate 34 is mounted on a sputtering apparatus having a chamber in which a vacuum environment is established. In the chamber, a FeCoTa target is set, for example. The underlayer 35 is formed on the substrate 34. The non-magnetic intermediate layer 36 is formed on the underlayer 35. The sputtering apparatus is used to form the layers. In the sputtering apparatus, a tantalum target or a ruthenium target is similarly set.
Then, as illustrated in
Then, as illustrated
After the magnetic dots 31, and the magnetic bodies 45, 47, 48, and 51 are formed, a filler is applied to coat the non-magnetic intermediate layer 36. The filler comprises a silicon dioxide. A spin-coat method is employed for the coating. Once the filler is cured, a planarization polishing process is performed. As a result, as illustrated in
Ion injection may be employed to form the magnetic dots 31 and the magnetic bodies 45, 47, 48, and 51. Once the ion is injected into the magnetic film 91, the magnetic film 91 is converted to a soft magnetic substance. The ion nullifies the magnetic coercive force of the magnetic film 91. Therefore, the non-magnetic substance 32 can be formed. This ion injection can improve the surface flatness of the recording layer 37.
The servo sector area 28 is established in the magnetic disk 14. When establishing the servo sector area 28, the recording layer 37 of the magnetic disk 14 is exposed to a high-frequency write signal. The magnetic disk 14 may be mounted on a servo track writer (STW), or incorporated in the HDD 11. The write head element 55 of the electromagnetic conversion element faces the magnetic disk 14. In synchronization with the rotation of the magnetic disk 14, a high-frequency signal is supplied to the write head element 55. According to the high-frequency signal, the magnetic field to be applied to the write head element 55 is alternated between an N-pole and an S-pole at a predetermined period. As a result, the N-pole and the S-pole are randomly arranged on a recording track, as illustrated in
In the magnetic bodies, the high-frequency write signal is used to magnetize the servo sector area 28 in which the N-pole and the S-pole are randomly arranged. In the magnetic bodies 45, 47, 48, and 51 with the N-pole and the S-pole adjacent to each other, the magnetization is stable, resulting in avoiding the magnetization reversal. In particular, when the intervals among the magnetic bodies 45, 47, 48, and 51 and a half-cycle of the high-frequency write signal correspond to one another, the number of combinations of adjacent N-pole and the S-pole is reliably increased. Therefore, the possibility of the magnetization reversal is dramatically decreased.
In the conventional bit-patterned media, all the magnetic bodies 45, 47, 48, and 51 are unidirectionally magnetized. Therefore, the servo sector area 28 with one pole is positioned in the non-magnetic substance 46. Accordingly, only the unidirectional reproduction signal is supplied to the HDC 59 upon tracking servo control. As described-above, if a unidirectional reproduction signal is generated due to the rectifier circuit 71, the HDC 59 can perform the signal processing as in the conventional one. Upon tracking servo control process, the HDC 59 can also perform the process same as that of the conventional HDC. Moreover, the tracking servo control process can be used for the conventional bit-patterned media. Even though the magnetization reversal is induced by heat fluctuation or aging deterioration, only the unidirectional reproduction signal is supplied to the HDC 59.
As described above, a magnetic storage medium in an embodiment has a servo pattern with which magnetization is reliably maintained.
The various modules of the systems described herein can be implemented as software applications, hardware and/or software modules, or components on one or more computers, such as servers. While the various modules are illustrated separately, they may share some or all of the same underlying logic or code.
While certain embodiments of the inventions have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2008-290353 | Nov 2008 | JP | national |