This invention relates to a magnetic storage device capable of retaining a plurality of products each having a magnetic affinity. A method of assembling the magnetic storage device is also taught.
Today, there are many different types of magnetic storage devices that are used to hold a plurality of products. Some such storage devices include a magnetic strip or a plurality of spaced apart magnetic discs used to attach the storage device to a magnetically attractive surface. Examples of such devices are taught in U.S. Pat. No. 5,460,305 issued to Ahearn, and U.S. Pat. No. 5,056,661 issued to Balzano. The magnetically attractive surface can be a metal wall, a ferrous surface of a motor vehicle, a metal cabinet, a metal tool box, the metal part of a work bench, etc. Such storage devices usually have a plurality of indentations, cavities, pockets, openings, clips, sleeves, etc. into which one or more individual products can be inserted. The products can vary in type, kind and design. The products can include tools including but not limited to: different size wrenches, screwdrivers, various size socket heads which can be sequentially attached to a socket wrench, drills, drill bits, Allen wrenches, any tool having a stem or a shank, etc. The products can also include sporting goods, such as fishing lures, fishing hooks, fly fishing lures and hunting accessories. The products can further include medical implements, surgical tools, dental tools, small parts, etc. The total number of products capable of being held in such storage devices can vary from a few items to many items.
Other storage devices are also known which utilize one or more magnets to temporarily hold a plurality of products, each constructed from a ferrous metal and having a magnetic affinity, to the storage device. In these storage devices, one or more magnetic strips or discs are incorporated into the storage device such that they are exposed and can exert a magnetic attraction for the plurality of products inserted or placed therein. Examples of some such devices are taught in U.S. Pat. No. 2,893,564 issued to Gearhart; U.S. Pat. No. 5,025,966 issued to Potter; U.S. Pat. No. 5,080,230 issued to Winnard, and in U.S. Patent Publication 2007/0074985 to Evans.
Furthermore, there even exists some storage devices that use one or more magnetic members to temporality hold a plurality of products in place while using the same or different magnetic members to attach the storage device to a magnetically attractive surface. Examples of some of these kinds of devices are taught in U.S. Pat. No. 3,405,377 issued to Pierce; U.S. Pat. No. 5,301,822 issued to Coleman et al.; U.S. Pat. No. 5,500,631 issued to Negus; U.S. Pat. No. 5,669,516 issued to Horn and U.S. Pat. No. 5,743,394 issued to Martin.
It is well known that some manufacturers sell a plurality of products, each of which has a magnetic affinity, in a single package. Batteries are a common example wherein 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 18, 20 or more batteries are retained in a single package. The batteries can be identical or different in size, diameter, shape, etc. In addition, a plurality of identical, similar or different types of products, some of which may vary in shape can also be retained in a single package. For example, a package of screws, hooks, nuts, bolts, washers, roll pins, dowel pins, pins, nails, or a combination thereof, can be retained in a single package. Also, various metal products and/or parts, including ball bearings, clips, snaps, connectors, pins, hinges, etc. can be retained in a single package. Furthermore, some sets of tools, such as a set of different size wrenches, screw drivers, pliers, sockets, drills, drill bits, etc. are sold in a single package. By including a magnetic member in the package, one can retain and arrange a plurality of products and/or parts in a desired orientation.
In certain situations, it is advantageous to display such products and/or parts, each of which has a magnetic affinity, in a conspicuous manner. For example, by displaying identical size batteries in a transparent plastic package, a consumer can readily ascertain what size he or she needs and select the proper package. In addition, the plurality of batteries retained in a single package can be positioned such that the name of the manufacturer as well as the size of each battery can be visually noticeable. This will assist a consumer in purchasing the correct size batteries that are needed without having to manipulate the package or having to open the package. By including a magnetic member in the package, one can accomplish this. The magnetic member can also be used to retain the package in any desired orientation, even when the package is inverted.
Another desired feature is that some manufacturers would like the packages to also serve as a storage device for the plurality of products contained therein. For example, when a person purchases a package of identical size batteries, it is highly unlikely that all of the batteries will be used at once. Many times, only one or two of the batteries will be used immediately. The remaining batteries will be left in the opened package so that they can be used in the future. Many manufacturers are requiring that the original package can also serve as a storage device wherein the remaining products can be easily identified and be retrieved by the consumer. By including a magnetic member in the package, this can be accomplished.
Lastly, some consumers are asking that manufacturers package their products in packages that can be attached, nested, connected or be interlocked to another package so that two or more packages can be retained in a specific location. For example, a parent may want to keep a package of triple A size batteries together with a package of double A size batteries in a single location, say on the outside of the refrigerator door. When the kids need a battery, they can simply go over to the refrigerator door and retrieve the proper size and number of batteries needed. This saves the parent time and effort in searching in a kitchen drawer for the right number and size of batteries.
Now a magnetic storage device has been invented which can accomplish all of the above mentioned desired features. In addition, a method of assembling a magnetic storage device has also been invented.
Briefly, this invention relates to a magnetic storage device which is capable of retaining a plurality of products each having a magnetic affinity. The magnetic storage device includes a base, a tray, a magnetic member and a cover. The base is attached to the tray and serves to secure the magnetic member therebetween. The tray is configured to support a plurality of products each having a magnetic affinity. The plurality of products can be displayed in any desired manner for easy identification and purchase. The cover is removeably attached to either the base and/or the tray. The cover serves to retain the products in the tray such that the products cannot be removed from the magnetic storage device until the cover is opened.
The base, tray and/or the cover can be shaped and configured to enable a magnetic storage device to be attached, connected, nested or interlocked to one or more magnetic storage devices. This allows a consumer to group and retain several magnetic storage devices together or in close proximity to one another. By doing so, one can easily and readily retrieve the proper number and size of products needed in an efficient manner.
A method of assembling the magnetic storage device is also taught. The method includes the steps of forming a base, a tray, a removable cover and a magnetic member. The base and the tray are assembled with the magnetic member positioned therebetween. The magnetic member can be secured to either the base or the tray prior to assembly of the base to the tray. A plurality of products, each having a magnetic affinity, can then be positioned in the tray. The magnetic member will cause the plurality of products to acquire or retain a predetermined orientation. The removable cover is then secured to the base and/or to the tray. The method also includes opening the cover and removing one or more of the plurality of products from the tray and then closing the cover so that the magnetic device acts as a storage unit.
The general object of this invention is to provide a magnetic storage device capable of retaining a plurality of products each having a magnetic affinity. A more specific object of this invention is to provide a method of forming the magnetic member.
Another object of this invention is to provide a magnetic storage device which can retain a plurality of products while mounted in any orientation, even when inverted.
A further object of this invention is to provide a magnetic storage device that can hold a plurality of products and also serve as a storage device for the unused products.
Still another object of this invention is to provide a magnetic storage device which can retain a set of identical or different size products, each having a magnetic affinity, such as batteries.
Still further, an object of this invention is to provide a magnetic storage device that can be easily and economically manufactured.
Other objects and advantages of the present invention will become more apparent to those skilled in the art in view of the following description and the accompanying drawings.
Referring to
The magnetic storage device 10 includes a three-dimensional (3D) tray 14 with a longitudinal central axis X-X, a transverse central axis Y-Y and a vertical central axis Z-Z. The tray 14 is capable of holding or retaining one or more of the articles 12. Desirably, the tray 14 can retain a plurality of articles 12. Each of the articles 12 can be identical, similar or different in size, shape, type, kind and/or construction. In
Typically, one or more articles 12 will be packaged in the magnetic storage device 10. Desirably, two or more articles 12 will be packaged in the magnetic storage device 10. Even more desirably, several articles 12 will be packaged in the magnetic storage device 10. Most desirably, a plurality of articles 12 will be packaged in the magnetic storage device 10. The actual number of articles 12 retained, housed or stored in the magnetic storage device 12 can vary from one article to many articles. In some instances, the magnetic storage device 10 can hold a dozen or more articles 12, and in some instances, the magnetic storage device 10 can hold over a hundred small articles 12 depending upon the size and configuration of the particular articles 12.
The articles 12 can be formed, molded, manufactured, assembled and/or constructed such that at least a portion of each article 12 is formed from or contains a metal, such as iron or a metal oxide. Each article 12 could also contain a ferric or ferrous substance, include ferrous oxide or some other metal oxide, or be ferromagnetic. By “ferric” it is meant of or relating to, or containing iron, especially with a valence of 3 or a valence higher than in a corresponding ferrous compound. By “ferrous” it is meant of or relating to, or containing iron, especially with a valence of 2 or a valence lower than in a corresponding ferric compound. Alternatively, a portion of the outer periphery of an article 12 can contain a metal coating. Still further, a metal chip could be partially or fully inserted into each article 12 so that it has an affinity to a magnet.
Each article 12 has a magnetic affinity. By “magnetic affinity” it is meant the article 12 has a natural attraction to a magnet or magnetic member or magnetic substance. Each of the articles 12 can have a magnetically attractive portion or surface. Desirably, each of the articles 12 is constructed partially or totally out of metal or steel, or includes a metal chip, or contains a metal coating. The amount of metal from which each of the articles 12 is formed, or the amount of metal inserted into each of the articles 12, or the amount of metal coated onto each of the articles 12 can vary. Desirably, each article 12 has a metal content that is equal to at least about 5% of the article's total weight. When a metal coating is utilized which is sprayed, brushed, coated or somehow adhered to at least a portion of the outer periphery of the article 12, the actual amount of metal present can be even less than about 5% of the article's total weight. For example, the metal coating may constitute only about 3% of the article's total weight. Desirably, the amount of metal contained in each of the articles 12 or the amount of metal coating adhered to each of the articles 12 will range from between about 3% to about 100% of the article's total weight. More desirably, the amount of metal contained in each of the articles 12 or the amount of metal coating adhered to the articles will range from between about 5% to about 100%. Even more desirably, the amount of metal contained in of each of the articles 12 or the amount of metal coating adhered to the articles will range from between about 10% to about 100%.
When the article 12 is a tool, such as a wrench, the article 12 can contain from about 25% to about 100% metal. Desirably, when the article 12 is a tool, the article 12 can contain from about 50% to about 100% metal. More desirably, when the article 12 is a tool, the article 12 can contain from about 75% to about 100% metal.
Still referring to
Alternatively, the magnetic storage device 10 could be made from a single material embedded with a permanent magnet or a permanent magnetic powder. The material would likely be considered a binder, such as an epoxy. The combination of magnetic material and binder could be molded, machined or die-pressed into a desired shape.
Still referring to
The upper surface 22 of the tray 14 can be flat, planar, curved or arcuate, or be irregular in profile. The upper surface 22 can be completely flat or have one or more indentations, cavities, depressions, channels, etc. extending downward therefrom. The upper surface 22 can also have one or more humps, bumps, protrusions, extensions, etc. extending upward therefrom. The one or more indentations, cavities, depressions, channels, etc. and/or the one or more humps, bumps, protrusions, extensions, etc. can function to influence the position, alignment and/or spatial orientation of each of the articles 12 on the tray 14. The primary functions of the indentations, cavities, depressions, channels, humps, bumps, protrusions and extensions is to limit the movement of each of the articles 12 and to orient or establish the position of each of the articles 12 on the tray 14. The indentations, cavities, depressions, channels, humps, protrusions and extensions limit the movement of the articles 12 in one or more directions. The articles 12 can be positioned and retained in a set orientation relative to the X-X, Y-Y and Z-Z axes.
The articles 12 can be spaced away from the lower surface 24 by any desired distance. Any single indentation, cavity, depression, channel, hump, bump, protrusion or extension can be designed to influence the position and specific orientation of one or more of the articles 12 such that their magnetic affinity is aligned in a predetermined direction. Likewise, multiple indentations, cavities, depressions, channels, humps, bumps, protrusions or extensions can be designed to influence the position and specific orientation of a single article 12.
The one or more indentations, cavities, depressions, channels, etc. and/or the one or more humps, bumps, protrusions, extensions, etc. can also immobilize each of the articles 12 in an orderly and organized manner. In
The lower surface 24 of the tray 14 is relatively flat or planar although it could be somewhat irregular, if desired. The lower surface 24 can also be slightly concave or convex. The lower surface 24 could also be textured, if desired. Desirably, the lower surface 24 is relatively flat so that it can rest against another flat surface. The outer perimeter of the lower surface 24 can be of any desired geometrical shape. The outer perimeter of the lower surface 24 can be identical, similar or different in size and/or shape from the outer periphery of the upper surface 22. The lower surface 24 is designed to contact and be magnetically attracted to a metal member. The metal member can be a stationary or movable member. The metal member should be at least partially constructed from a ferric or ferrous substance, such as a metal or steel, and have a magnetic affinity. The metal member can be any one of various items including but not limited to: a metal storage cabinet; a steel cabinet, a metal appliance, such as a door or a side of a refrigerator; a tool box; a wheeled tool cart; a tool chest; a sliding drawer constructed from metal; a vehicle fender, outer body or bumper, such as the outer surface of a car, truck, van, bus, motorcycle, etc.; a metal post; a metal beam; etc.
Referring now to
The magnetic member 32 can be fully enclosed in the tray 14 by forming the tray 14 from two or more sections. There are a variety of possible embodiments where two or more sections are used to enclose or surround the magnetic member 32. One way to visualize these embodiments is to picture a shell surrounding the magnetic member 32. The shell can be divided many different ways. For example, the shell can be divided into top and bottom members, left and right members, major and minor members, etc. The two or more sections can be assembled around the magnetic member 32 and fastened to one another in a variety of ways, including but not limited to: using a press fit, a snap fit, using molded-in-threads (helix threads), fasteners such as screws, pins, rivets, using solvent bonding, adhesive bonding, ultrasonic welding, vibration welding, spin welding, electromagnetic welding, induction welding, hot platen or hot plate welding, staking, brazing, soldering, crimping, sewing, etc.
Referring now to
Alternatively, the lower surface 24 of the tray 14′ can contain a recess 36 which surrounds the magnetic member 32 and a base (not shown) can be secured to the tray 14′ so as to enclose the recess 36.
Turning now to
The magnetic member 32 also has a width w which can also vary. The width w of the magnetic member 32 can range from between about 0.1 inches to about 2 inches. Desirably, the width w of the magnetic member 32 ranges from between about 0.2 inches to about 1.5 inches. More desirably, the width w of the magnetic member 32 ranges from between about 0.3 inches to about 1.25 inches. Furthermore, the magnetic member 32 has a thickness t which can vary as well. The thickness t of the magnetic member 32 can range from between about 0.01 inches to about 0.5 inches. Desirably, the thickness t of the magnetic member 32 ranges from between about 0.05 inches to about 0.3 inches. More desirably, the thickness t of the magnetic member 32 ranges from between about 0.1 inches to about 0.25 inches.
The magnetic member 32 can be purchased from a variety of commercial vendors. One such company that sells magnets is Bunting Magnetic Company of Newton, Kans. The magnetic member 32 can be formed from any suitable magnet material, including ceramic, metallic and flexible magnetic materials. The magnetic member 32 can be a discrete ceramic or ferrite elements in a discoidal or substantially rectangular shape. Alternatively, the magnetic member 32 can be cut from a magnetic sheet into a smaller shape and size. Multiple smaller magnetic members can be cut to form a series of discrete magnets.
The magnetic member 32 can also be formed from a homogeneous material which is magnetized with one pole along one surface and an opposite pole along an opposite surface to form north-south regions. Likewise, the magnetic member 32 can be formed from a conventional flexible magnet of the sort having magnetizable barium ferrite particles dispersed in a rubbery matrix. Such materials are available from Arnold Engineering Company and RJF International Corporation. The magnetic member 32 can further be formed from a suitable powdered metallic material such as iron oxide.
The magnetic member 32 can be held in place in any suitable manner. For example, the magnetic member 32 can be secured to the tray 14 or 14′ by glue, an adhesive, by an epoxy, by a silicone adhesive, by a cyanoacrylate adhesive, or by some other adhesive known to those skilled in the adhesive art. Alternatively, the magnetic member 32 could be inserted into the recess 36 and be held in place by a tight, friction or interference fit. Still further, the magnetic member 32 could be secured to the tray 14 or 14′ by a mechanical device or be secured using a tongue and groove structure.
The magnetic member 32 can produce a magnetic flux. The magnetic flux serves two purposes. First, the magnetic flux will attract and secure the lower surface 24 of the tray 14 or 14′ to a metal member (not shown). The magnetic flux is of sufficient force that the magnetic storage device 10 or 10′ will resist movement relative to the metal member. Second, the magnetic flux will hold each of the articles 12 in position adjacent to the upper surface 22 of the tray 14 or 14′, or in one of the indentations, cavities, depressions, channels, or on one of the humps, bumps, protrusions or extensions. When the articles 12 are positioned or placed within one of the indentations, cavities, depressions, channels, or on one of the humps, bumps, protrusions, extensions, the user of the magnetic storage device 10 or 10′ will have to exert a slight force in order to remove each of the articles 12 from its original position. The magnetic flux insures that vibration, bumping or jarring of the magnetic storage device 10 or 10′ will not cause the articles 12 to dislodge from the respective indentations, cavities, depressions or channels, or from the humps, bumps, protrusions or extensions. The magnetic flux also assures that each of the articles 12 can be removed from the magnetic storage device 10 or 10′ without disturbing the position of the magnetic storage device 10 or 10′ relative to the metal member.
The magnetic flux is not so strong that it prevents or hinders a person, such as a mechanic, in removing and/or replacing an article 12 from and then back into the magnetic storage device 10 or 10′. Desirably, a person should be able to remove or replace an article 12 using only one hand. The magnetic storage device 10 or 10′ facilitates the utilization of a set of tools, i.e. socket wrench heads, especially when the mechanic is in an awkward position such that a one-handed operation is essential. Likewise, the magnetic flux is not so strong that it prevents or hinders a person from removing the magnetic storage device 10 or 10′ from the metal member.
The magnetic member 32 exerts a sufficient magnetic attraction on the articles 12 when each is positioned on the upper surface 22, or is placed in one of the indentations, cavities, depressions or channels, or is placed on one of the humps, bumps, protrusions or extensions. This magnetic attraction will temporarily retain the articles 12 therein. The magnetic member 32 exerts a sufficient magnetic attraction such that the articles 12 will be retained on the upper surface 22, or in one of the indentations, cavities, depressions or channels, or on one of the humps, bumps, protrusions or extensions even when the magnetic storage device 10 or 10′ is placed at a steep angle, for example, at 90 degrees to the ground or floor, or is inverted (turned upside down).
As stated above, the magnetic member 32 also simultaneously exerts a sufficient magnetic flux or attraction through the lower surface 24 or through its exposed surface 34 to releasably attach the magnetic storage device 10 or 10′ to a metal member. The magnetic member 32 will secure the magnetic storage device 10 or 10′ to any ferrous metallic surface, such as a metallic work bench or shelf, a motor vehicle, or any other suitable location. For example, the magnetic storage device 10 or 10′ can be used by a mechanic working in the engine compartment of a motor vehicle. The magnetic storage device 10 or 10′ can be magnetically attached to any portion of the metal surface of the vehicle. The orientation of the magnetic storage device 10 or 10′ is not important since it can be attached to a metal surface of the vehicle even while inverted or on its side. The placement of the magnetic storage device 10 or 10′ close to the area being worked upon increases the efficiency of the mechanic and generally makes the job a lot easier.
There may also be times when a mechanic does not know the exact diameter of a particular socket wrench head which is needed to fit onto the head of a bolt, which is to be removed or tightened. In this situation, the mechanic will try to match up a socket wrench head to test the size of the bolt. The mechanic may have to try two or three socket wrench heads before he finds the correct diameter. Having the magnetic storage device 10 or 10′ located adjacent to his work area will make this whole process quicker and more efficient. The mechanic will not be required to reach for another socket wrench head which may be located several feet away.
Referring now to
The magnetic storage device 10″ has a longitudinal central axis X2-X2, a transverse central axis Y2-Y2, and a vertical central axis Z2-Z2. The magnetic storage device 10″ includes a three dimensional (3D) tray 40 having an upper surface 42, a lower surface 44 and a height h1 therebetween. The tray 40 has one or more cavities 46 formed therein. Desirably, the tray 40 has two or more cavities 46 formed therein. More desirably, the tray 40 has a plurality of cavities 46 formed therein. Ten cavities are depicted in
The plurality of cavities 46 formed in the tray 40 can be of any desired geometrical shape. As depicted, each of the plurality of cavities 46 has an elongated, semi-circular configuration with opposite ends. Multiple cavities 46 form an undulating surface having a scallop appearance. The opposite ends of each of the plurality of cavities 46 can be at least partially surrounded by a pair of raised abutments 48, 48. The pair of raised abutments 48, 48 is shown being located at opposite ends of each of the semi-circular cavities 46. Alternatively, one could utilize a single raised abutment 48 which is located at one end of each of the semi-circular cavities 46.
The pair of raised abutments 48, 48 are spaced apart and aligned parallel to one another. Each of the pair of raised abutments 48, 48 is located adjacent to an end of each of the plurality of cavities 46. Each of the pair of raised abutments 48, 48 has an upper surface 50, 50. The upper surface 50 of each of the pair of raised abutments 48, 48 can vary in configuration. For example, the upper surface 50 can be planar, concave, convex, irregular, curved, etc. The upper surface 50 can also vary in height along its length. Desirably, the height of the upper surfaces 50, 50 will be constant throughout their lengths. The upper surface 50 of each of the pair of raised abutments 48, 48 is located below the upper surface 42 of the tray 40. The upper surface 50 of each of the pair of abutments 48, 48 is positioned above the lowest point of each of the plurality of cavities 46. The upper surface 50 of each of the pair of abutments 48, 48 extends upward to a height that is less than half of the thickness or diameter of one of the batteries 38 positioned in one of the plurality of cavities 46.
The upper surface 50 of each of the pair of abutments 48, 48 can have a height that intersects the thickness or diameter of each of the batteries 38 such that from about 1% to about 50% of the thickness or diameter of each battery 38 is at or below the upper surface 50. Another way of stating this is to say that less than about 50% of the thickness or diameter of each battery 38 is positioned in one of the plurality of cavities 46. Desirably, less than about 45% of the thickness or diameter of each battery 38 is positioned in one of the plurality of cavities 46. More desirably, less than about 40% of the thickness or diameter of each battery 38 is positioned in one of the plurality of cavities 46. Even more desirably, less than about 35% of the thickness or diameter of each battery 38 is positioned in one of the plurality of cavities 46. Most desirably, less than about 30% of the thickness or diameter of each battery 38 is positioned in one of the plurality of cavities 46. The reason for this size difference is to allow a person to easily retrieve a battery 38 from the tray 40. By limiting the height of the pair of abutments 48, 48, one can quickly and readily remove each of the batteries 38 from their respective cavities 46 or return a battery to a cavity 46.
The magnetic storage device 10″ further includes a nesting, overlapping or locking feature which enables one magnetic storage device 10″ to be positioned adjacent to or be conterminously aligned with another like magnetic storage device 10″. This feature can be accomplished several ways. One way is to construct the tray 40 with a flange 52. The flange 52 terminates into an outer periphery 54. The flange 52 can extend horizontally outward to the outer periphery 54, see
The amount the flange 52 extends outward from the outer periphery 54 of the tray 40 can vary from between about 0.05 inches to about 1 inch or more. Desirably, the flange 52 extends outward from the outline of the upper surface 42 of the tray 40 from between about 0.1 inches to about 0.75 inches. The flange 52 can extend outward parallel to the longitudinal central axis X-X and/or parallel to the transverse central axis Y-Y.
Referring now to
The cavity 60 formed in the base 56 can vary in size; shape and location. Desirably, the cavity 60 is an elongated opening that extends downwardly from the upper surface 58 and has a longitudinal axis which is aligned parallel with the longitudinal axis X2-X2. The cavity 60 is designed to receive, partially or fully, a magnetic member 62. The magnetic member 62 can be similar to the magnetic member 32, explained above with reference to
The magnetic storage device 10″ can further include a cover 64 which is sized and configured to fit over the tray 40 and can rest against the upper surface 58 of the base 56. The cover 64 can be constructed from a clear or transparent material, such as clear plastic, so that the articles 12 positioned on the tray 40 are visible to the naked eye. The cover 64 can be constructed so that it can be completely removed from the tray 40, as depicted in
The cover 64 has an upper surface 66 and a lower surface 68. The cover 64 also has a hollow cavity 70 which is open to the lower surface 68. The hollow cavity 70 is sized and configured to fit over the tray 40 and contact the flange 52. Desirably, the hollow cavity 70 is sized and configured to mate with at least a portion of the outer periphery 54 of the tray 40. The upper surface 66 of the cover 64 forms a plateau 72 having side walls 74. Four sidewalls 74, 74, 74 and 74 are present in
The four sidewalls 74, 74, 74 and 74 extend downward a desired amount and terminate at a flange 76. The flange 76 can vary in size and shape. The amount the flange 76 extends horizontally outward from one or more of the sidewalls 74, 74, 74 and 74 can also vary. Typically, the amount that the flange 76 can extend outward from at least one of the sidewalls 74, 74, 74 and 74 will range from between about 0.1 inches to about 6 inches or more. In the embodiment shown in
In
Referring to
Referring again to
The magnetic storage device 10″ also includes a second attachment mechanism 84 formed on the flange 52 of the tray 40. The second attachment mechanism 84 can vary in size, shape and configuration but has to be sized, shaped and configured to mate with one of the first attachment mechanisms 82. The second attachment mechanism 84 is shown as a hollow protrusion which projects upward from the flange 52. The second attachment mechanism 84 has a closed top surface 85 and an open bottom surface (not visible in
Referring now to
Still referring to
Although one specific way to connect or mesh two or more magnetic storage devices 10″, 10″ has been described above using the second attachment mechanisms 84, one skilled in the art will understand that a variety of ways exist to connect or interlock two or more of the magnetic storage devices 10″, 10″ together. For example, one can fit, mesh or connect two or more of the magnetic storage devices 10″, 10″ together using mechanical connections. Two or more of the magnetic storage devices 10″, 10″ can be mated together by using press fits, such as a plug engaging a hollow socket; a snap fit; an interference fit, such as a ball and socket arrangement; an overlapping mechanism, such as a pintle and hook, a plug and yoke; as well as intermeshing mechanisms, such as puzzle piece connections, male and female threads, etc. Furthermore, one can insert or position a magnet in the tray 40 or base 56 portions of a magnetic storage device 10″ such that it will magnetically be attracted to another magnetic storage device 10″. Those skilled in the fastening or mating art will be aware of still other ways to provide an association between two or more of the magnetic storage devices 10″, 10″.
Referring now to
With reference to
In addition, the method can further include securing a removable cover 64 onto the tray 40 so that the articles 12 are enclosed between the cover 64 and the tray 40. The cover 64 is preferably constructed from a transparent material, such as plastic, so that one can see through the cover 64 and identify the articles 12 positioned on the tray 40.
A flange 52, 63, 76 can be formed on each of the tray 40, the base 56 and the cover 64, respectively. In addition, a first attachment mechanism 82 can be formed on the flange 63 of the base 56 and a second attachment mechanism 84 can be formed on the flange 52 of the tray 40. The first and second attachment mechanisms, 82 and 84 respectively, are capable of securing the tray 40 to the base 56. In addition, the second attachment mechanism 84 provides a means for securing a second magnetic storage device 10″ to the magnetic storage device 10″.
The method can further include securing a third magnetic storage device 10″ to the second magnetic storage device 10″ or securing the third magnetic storage device 10″ to the initial magnetic storage device 10″. Furthermore, the method can also include securing a fourth magnetic storage device 10″ to one of the other second magnetic storage devices 10″. Multiple magnetic storage devices 10″, 10″, etc. can be grouped or attached in this manner.
Lastly, the method can further include forming or attaching a printable surface 78 onto the flange 76 of the cover 64. The printable surface 78 can be in the form of an adhesive backed paper 78. The adhesive side is to secure the paper to the flange 76. The printable surface 78 should allow one to write, print, type, etc. one or more words, numbers, symbols, photos, images, etc. thereon. The information presented on the printable surface 78 can relate to the plurality of batteries 38 retained in the magnetic storage device 10″.
While the invention has been described in conjunction with several specific embodiments, it is to be understood that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, this invention is intended to embrace all such alternatives, modifications and variations which fall within the spirit and scope of the appended claims.
This application claims priority under 35 U.S.C. §120 to application Ser. No. 61/401,402, filed Aug. 11, 2010, which is incorporated herein by reference in its entirety.
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