This disclosure pertains to manipulation of liquids on surfaces, particularly to methods and systems for creating an icephobic surface that is resistant to the formation of ice even at low temperatures as well as specialized surfaces that are thermally-activated, self-healing and that allow for remote droplet manipulation using any source of thermal actuation.
The formation of ice on surfaces negatively impacts many aspects of life, from the operation of cars, planes, trains, and ocean-going vessels, to roads, power lines, transmission towers, turbines, wind mills, and roofs of all types of structures. Thus, the problems caused by ice formation produce difficulties in most major sectors of society. It has been reported that about 40 percent of road accidents in winter were related to wetness, ice, or snow. Icing on the wings and surfaces of aircrafts may cause accidents. Aircrafts intercept super cooled water droplets when flying through clouds or encountering freezing rain and the impacting water freezes rapidly to form an ice accretion. The ice accretion results in drag increase and sometimes may lead to dangerous loss of lift force, which may cause tragic accidents.
Icephobic surfaces are characterized by their reduced median nucleation temperature and increased average ice nucleation delay time. These surfaces are being developed for a wide range of applications including solar panels, wind turbines, aircraft, automobiles and roofs. It is important to develop universal icephobic surfaces that are durable and effective in each of these applications. Therefore, the surfaces must withstand a wide range of weathering conditions. In general, icephobic surfaces must be scalable, environmentally friendly, and mechanically durable.
Making surfaces that is completely ice repellant under any circumstance is an unmet challenge. Several surfaces have been investigated in order to increase ice repellency. For instance, micro-nanostructured surfaces, slippery liquid infused surfaces (SLIPS), and superhydrophobic surfaces have been proposed.
Droplet manipulation on a surface is a crucial phenomenon in a broad spectrum of disciplines from energy and water systems, chemical micro-reactors, droplet-based microfluidics to biosciences. In these embodiments, droplet manipulation is required for transporting, guiding, removing, splitting, merging, or trapping of droplets for intended physical and chemical interactions. A variety of approaches have been developed for controlled droplet manipulation including surface tension-driven convection (thermal, chemical and electrical), vibration, dielectrophoresis (DEP), superhydrophobic tracks, electrically-tunable defects, acoustic droplet actuation, optoelectrowetting, and vapor-assisted motion.
Although in these previously existing approaches, surface characteristics are tuned to control the droplet motion, droplet manipulation could be achieved through tuning the surface features of the moving droplet as well. Liquid marbles, which are liquid droplets encapsulated by liquid-repellant particles, have shown low-friction motion on a surface. Furthermore, magnetic type of these liquid marbles are developed to be manipulated by a magnetic field. However, there are several limitations on these approaches including custom fabrication of the solid surface (e.g. physical or chemical modification and micro/nano fabrication) and enhanced friction by pinning and hysteresis of the droplet on a solid surface. To reduce friction during droplet motion on a surface and fast propulsion of a droplet, liquid platforms are suggested, in which the droplet rolls or moves on a layer of immiscible fluid. Recently, this form of low-friction motion has been shown on heater-embedded solid substrate and light-activated liquid marbles. The physics behind droplet motion by both of these approaches is surface tension driven convection. Similar to the solid substrates for droplet manipulation, these liquid-based approaches require either custom-fabrication of the solid substrate or inclusion of hydrophobic particles for the liquid marbles.
Ideally, a method for remote droplet manipulation should allow for high mobility that is independent of the viscosity of the liquid droplet and does not require custom fabrication of the surface.
The present disclosure relates generally to surfaces having anti-icing characteristics and high mobility for liquid and ice droplets. In particular, the present disclosure pertains to a surface that includes a thin film of magnetic liquid on a magnetic solid substrate. The present disclosure also pertains to surfaces that are icephobic and that allow for remote droplet manipulation.
In preferred embodiments of the surface, a thin film of magnetic liquid provides an intrinsically smooth and defect-free surface down to molecular scale. A magnetic solid substrate imposes a volumetric force to the thin film to lock this film on the surface. In preferred embodiments, the induced magnetic field by the solid may be as low as a few mT. The use of magnetic liquids, such as but not limited to ferrofluids, is ideal because (1) it provides a magnetic volumetric force once exposed to a magnetic field to lock the thin film; (2) magnetic liquids are self-healing in the presence of a magnetic field; (3) volumetric force ensures durability of these surfaces under high shear stresses; (4) oil-based magnetic liquids have a very low evaporation rate allowing for longevity; and (5) a magnetic thin film can be applied to a wide range of surfaces (metals, ceramics, and polymers) with no required micro/nano fabrication, thereby lowering production costs.
The surfaces described herein are able to manipulate liquids that come into contact with the surfaces in a number of different ways. In certain examples, the modified surfaces can be icephobic and can reduce the formation of ice on the surfaces. In additional examples, the modified surfaces can be used to remotely manipulate liquid droplets on the surfaces with high mobility through gravitational or thermal stimulus.
In some embodiments, the modified surfaces described herein can be universally applicable icephobic surfaces that take advantage of magnetic fluid and liquid-liquid interactions to dramatically reduce the median nucleation temperature of ice and increase the freezing delay time of water. The surface or substrate upon which the magnetic fluid is placed has no effect on performance. Thus, the magnetic icephobic surfaces are universally applicable.
In preferred embodiments, the surfaces of the present disclosure include a surface or substrate material, a magnetic field, which may be generated through the use of a magnet placed beneath the surface or substrate, and a ferrofluid film deposited in a layer on the top of the surface or substrate, on the side where the surface is expected to encounter freezing water. With increased magnetic field, the median nucleation temperature for water placed on the magnetic icephobic surface is decreased and the average freezing delay is increased. Due to the liquid nature of the ferrofluid, water is moved away from the surface or substrate, and the slightest force or degree of surface tilt removes any ice that forms.
Existing icephobic surfaces typically require micro or nano-texturing to achieve icephobicity. The present modified surfaces are easily manufactured and do not require such texturing. The present surfaces utilize a liquid layer, but they do not use micro or nano-texturing to hold the liquid layer in place. The present magnetic icephobic surfaces utilize interactions between two liquids, whereas other icephobic surfaces depend upon the interaction between a solid and a liquid. Without wanting to be bound by theory, the liquid-liquid interaction between the oil-based ferrofluid and water is believed to be the reason why the present surfaces are able to obtain remarkably low nucleation temperature and extended freezing delays. The surfaces are universally applicable. The surface or substrate upon which the magnetic fluid is placed has no effect on performance. The present surfaces are also easily manufactured. Any liquid can be manipulated using the modified magnetic surfaces, regardless of viscosity.
Furthermore, while most icephobic surfaces have a limited lifespan due to the micro or nano-texturing being mechanically damaged, or due to the depletion of liquid layers held in by the texturing, the present surfaces have a much longer lifespan than these existing textured technologies. The present surfaces can withstand high shear stresses and are self-healing, meaning that any damage done to the magnetic fluid is repaired without external interaction due to the existence of a magnetic field.
The surfaces described herein offer a robust and durable approach to icephobicity that can be applicable in various operations and infrastructures including transportation, power transmission lines, energy systems, and roofing. The present surfaces have achieved record low nucleation temperatures and freezing delays well over twenty-four hours. Thus, the present surfaces provide superior icephobicity relative to existing icephobic surfaces. Ice formation can be effectively prevented by incorporating the present surfaces into any cold surface or any surface in a cold environment.
In additional embodiments, the surfaces can also be utilized for the high mobility remote manipulation of liquid droplets. Once an immiscible droplet sits on the modified surface, the upward volumetric force on the magnetic liquid film does not allow impregnation of the droplet in the thin film and formation of solid-liquid interface. Thus, the droplet floats on the thin magnetic liquid film and a liquid-liquid interface is formed which has extremely low friction. Once a local heat source is brought close to the modified surface, through radiation and conduction, a temperature gradient is developed. This temperature gradient leads to a gradient in surface tension and consequently a motion is induced at the surface (Marangoni convection). This motion of magnetic liquid at the surface carries the droplet away from the local heat source. That is, motion of the droplet on the surface requires only a temperature gradient, which is introduced by a remote heat source. It should be emphasized that a laser can also act as the heat source. Note that no prior surface treatment of solid is required for the modified magnetic surface.
In preferred embodiments, the modified surfaces of the present disclosure include a surface or substrate material, a magnetic field, which may be generated through the use of a magnet placed beneath the surface or substrate or by the substrate itself, and a magnetic liquid deposited in a layer on the top of the surface or substrate, on the side where the surface will encounter the liquid.
The present disclosure relates to surfaces and particularly to modified magnetic surfaces that use a magnetic field and ferro-material. The surfaces can be icephobic surfaces and can also allow for remote liquid droplet manipulation with high mobility.
The present surfaces include a magnetic fluid coated surface, which utilizes the interaction of liquid-liquid interfaces, and a magnetic field. In some embodiments, the magnetic fluid is a ferrofluid. In additional embodiments, the magnetic fluid is any non-Newtonian fluid, such as a ferrogel. Ferrofluid is a fluid containing a magnetic suspension that can be manipulated by a magnetic field in the same way iron can be manipulated by a magnetic field. A ferrofluid becomes strongly polarized or magnetized in the presence of a magnetic field. When ferrofluid is exposed to a magnetic field, due to magnetic force, this liquid is attracted to the magnet. The ferrofluid useful in the present modified surfaces includes nanoparticles suspended in a carrier fluid that is oil-based and hydrophobic. The nanoparticles in ferrofluid are typically particles of magnetite, hematite, or other compounds that contain iron, and have diameters that are 10 nanometers or less. They are dispersed within the carrier fluid through the use of a surfactant, making the ferrofluid a colloidal suspension. Any type of ferrofluid can be used with the present surfaces. In other embodiments, the magnetic fluid is not a ferrofluid and may be a magnetic ionic liquid, ferrogel, or other suitable magnetic fluid.
In preferred embodiments, the modified surfaces can be magnetic icephobic surfaces.
A large freezing delay is observed when a magnetic field is applied to the ferrofluid. In comparison, when no magnetic field is applied, there is almost no delay in freezing.
The magnetic surfaces of the present disclosure are a combination of a magnetic field, a substrate, and oil-based magnetic liquid. The surfaces can be classified and adjusted based on three primary criteria: (1) the type of magnetic liquid, (2) the thickness of the magnetic liquid layer, and (3) the normal magnetic field. Any type of magnetic liquid can be used, so long as it is capable of being attracted to a magnet. The thickness of the magnetic liquid layer can be anywhere between about 10 nm and about 10 mm. The magnet can be any suitable type of magnet that provides a magnetic field, including permanent magnets and electrical coils and the magnetic field can be anywhere between about 1 mT and about 10 T. The magnet is placed at a desired distance underneath or above the substrate. The distance between the substrate and magnet is important, but only as it relates to producing the magnetic field. The distance specifies the strength of magnetic field the magnetic liquid will experience. In some embodiments, a magnetic substrate is used. After the magnet and substrate are in place, a desired amount of magnetic fluid is added. By adjusting these criteria, the characteristics of the magnetic surfaces can be effectively tuned.
Preferred embodiments of the present disclosure relate to a modified surface that includes a substrate having an upper surface, a layer of magnetic fluid located on the upper surface of the substrate, and a magnet located beneath the substrate, wherein the magnet produces a magnetic field that contacts the layer of magnetic liquid. In additional preferred embodiments, the magnet is located above the substrate. In further preferred embodiments, a magnetic substrate is used rather than a separate magnet and substrate. In additional preferred embodiments, the magnetic fluid is a ferrofluid. In additional embodiments the ferrofluid is oil-based. In further preferred embodiments, the layer of magnetic liquid has a thickness of about 10 nm to about 10 mm. In further preferred embodiments of the modified magnetic surface, the magnetic field has a strength of about 1 mT to about 10 T.
The present modified surfaces can be icephobic surfaces in preferred embodiments. The modified surfaces use a liquid layer, but instead of using liquid-infused micro/nanostructures, magnetized ferrofluids are used to achieve a supericephobic effect. Oil-based ferrofluids are immiscible with water. The present surfaces offer a wide range of advantages including longevity, applicability to any surface, self-healing, tunability, ease of manufacturing, and ability to withstand high shear stresses. Also, a complete negation of pinning and large freezing delays are observed. The modified surfaces can utilized in conjunction with any surface and will repel water droplets as well as increase the freezing delay of water droplets at cold temperatures. Also, for high magnetic fields, water droplets will not freeze until the temperature drops below −30° C.
Additional preferred embodiments of the present disclosure relate to a method for remote manipulation of a liquid droplet on a surface, comprising the steps of depositing a layer of magnetic liquid on an upper portion of the surface, placing a magnet beneath the surface, wherein the magnet produces a magnetic field that contacts the layer of magnetic liquid, to produce a modified magnetic surface, placing a liquid droplet on the modified magnetic surface, and using a local heat source to induce movement of the droplet without contacting the droplet with the local heat source. In additional preferred embodiments, the magnetic liquid is a ferrofluid. In other embodiments, the ferrofluid is oil-based. In further preferred embodiments, the layer of magnetic liquid has a thickness of about 10 nm to about 10 mm. In further preferred embodiments of the modified magnetic surface, the magnetic field has a strength of about 1 mT to about 10 T. In additional preferred embodiments, the local heat source is a heated pin or heated tweezers. In some embodiments, the local heat source is used to induce movement of the droplet without contacting the layer of magnetic liquid or the droplet.
Median nucleation temperature (TN) was measured in heterogeneous nucleation region for different surfaces that were made for ice repellency. TN is defined as the ice nucleation temperature of a sessile water droplet placed on a surface when the system of droplet, surface and surrounding is cooled with a slow and quasi-equilibrium approach. An exemplary embodiment of the present magnetic icephobic surfaces (referred to in the graph as MAGS) was compared to other icephobic surfaces. The other icephobic surfaces included microstructured silicon, which was a silicon surface containing microstructures made through lithography. The microstructures were square pillars with a height of 30 microns, a pillar width of 40 microns, and a pillar spacing of 60 microns. The superhydrophobic surfaces were made of glass modified with organosilanes, as described in Wong et al., 2013. Pure silicon was a pure silicon surface. Nanostructured silicon surfaces were prepared as described in Eberle et al., 2014 and included a cryogenically etched SiO2 surface with nanostructures. The hierarchical structure was also prepared as described in Eberle, et al. 2014 and included a nanostructured layer deposited on top of a microstructured silicon surface containing micro pillars about 5 μm in diameter. SLIPS refers to slippery, liquid infused porous surfaces (SLIPS) that include a lubricating liquid trapped within a nanostructured matrix, as described in Wilson et al., 2013. Results are shown in
The unprecedented icephobicity of the present surfaces is achieved through formation of a low energy magnetic liquid-liquid interface. In other state-of-the-art surfaces, existence of a solid-water interface limits their icephobicity. The homogeneous limit of ice nucleation in bulk water is −40° C. Also, icephobicity of the present surfaces under heating/cooling cycles was studied and no change in the icephobic characteristics was observed during cyclic performance.
An additional figure of merit for icephobic surfaces, in addition to median nucleation temperature (TN) and average ice nucleation delay time (τav) is ice adhesion strength on the surface. The ice adhesion strength on the present surfaces is measured through the required shear force for sliding of ice on the surface. The low value of shear force is induced by tilting the surface after ice formation. Results are shown in
Motion of water droplets on embodiments of the present surfaces (MAGSS) at a temperature of −26° C. in an ambient environment was examined, as shown in
The motion of droplets on embodiments of the modified surfaces was studied at a range of surface temperature. The magnetic liquid used for all experiments was an oil-based ferrofluid from CMS Magnetics (Garland, Tex., Part Number: FERRO-2OZ). The density of ferrofluid used was 1064 kg/m3. This ferrofluid was chosen for its high saturation magnetization and was used at a thickness of about 100 μm. The magnetic field was introduced through ferrite magnetic tape from McMaster-Carr (Elmhurst, Ill.) and Eclipse Magnetics (Sheffield, England) with magnetic field of 20 mT. Temperature of the surface was measured with IR camera (Xenics Co., Leuven, Belgium, Gobi-640-GigE). The substrate in these examples was silicon.
The displacement of the droplet was measured as a function of time in
The surface tension of the studied ferrofluid as a function of temperature is shown in
The induced temperature gradient on the modified surface led to a gradient in the surface tension of ferrofluid and consequently a shear stress at the ferrofluid-air interface. This shear stress (τ), which causes a forward motion, is written as
τ=∇γ(T).ix (1)
where γ(T) denotes the surface tension of ferrofluid and ix is the unity vector in the direction of droplet motion. The induced temperature gradient on the modified surface was measured along the droplet as the droplet moved over the surface, as shown in
Given the total force, the terminal velocity can be calculated through solution of the motion equation
m{umlaut over (x)}+ξ{dot over (x)}−F=0 (2)
where m denotes mass of the droplet, x displacement of the droplet, and ξ friction coefficient. This coefficient is written as
where η denotes dynamic viscosity of ferrofluid, A basal area of the droplet, and t thickness of the ferrofluid thin film, which is 100 The dynamic viscosity of the ferrofluid was measured and was 5.89 mPa·s. The calculated terminal velocity was compared with the measured velocity as shown in
For a droplet with volume of 20 μl, similar calculations of terminal velocities were conducted.
The present modified magnetic surfaces can be implemented in a wide range of droplet manipulation systems.
Frictionless motion of droplets was also studied on these surfaces. Droplets with dynamic viscosity in the range of 1-104 mPa·s show exceptional mobility on the surfaces. As the droplet manipulation is caused by the flow of the ferrofluid film, the motion of a droplet on the modified surfaces should be independent of viscosity of the droplet. To show this characteristic, three droplets with dynamic viscosity of 1, 5 and 104 mPa·s were placed simultaneously on the modified surface and applied a temperature gradient in the x-direction. The first droplet was water, the second droplet was polymer-modified water and the last droplet was honey. All three droplets attained approximately the same terminal velocity as shown in
Applicability of this platform was also studied for biomedical applications, namely remote manipulation of human blood. Peripheral Whole Blood (PB) from a healthy donor was collected in a 10 mL sterile vacutainer containing sodium heparin anticoagulant. All work outlined in this report was performed according to protocols approved by the Institutional Review Board at the University of Houston (14545-Ex). A blood droplet was deposited on an embodiment of the modified surface and a hot pin was used to manipulate the droplet on the modified surface. As shown in
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This application claims priority to U.S. Provisional Patent Application No. 62/313,893, entitled “Magnetic Icephobic Surfaces,” filed on Mar. 28, 2016, and U.S. Provisional Patent Application No. 62/410,199, entitled “Systems and Methods for Remote Droplet Manipulation,” filed on Oct. 19, 2016, the entire contents of which are hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2017/023338 | 3/21/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/172409 | 10/5/2017 | WO | A |
Number | Name | Date | Kind |
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20060197052 | Pugel | Sep 2006 | A1 |
20060246224 | Neitzel | Nov 2006 | A1 |
20130034695 | Smith | Feb 2013 | A1 |
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Notification of Transmittal of the International Preliminary Report on Patentability for PCT/US2017/023338 dated Oct. 11, 2018 from the International Bureau of WIPO, containing the Written Opinion of the International Searching Authority—Korea, dated Jun. 20, 2017, 13 pages. |
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20200126699 A1 | Apr 2020 | US |
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