1. Field of the Invention
The present invention is broadly concerned with magnetic switch devices operable to detect relative movement between first and second members, and as proximity detectors. The switches include a switch assembly for mounting to a first member and an attractive component being either itself the component to be detected or for mounting to the second member. The switch assembly preferably includes first and second spaced switch elements and an electrically conductive body shiftable between a first position in simultaneous contact with the first and second switch elements and a second position out of such simultaneous contact. The first switch element is formed of a magnetically attractive material, while the shiftable body is preferably permanently magnetized. When the first and second members are located so that the attractive component is proximal to the switch assembly, the shiftable body is moved to one of its position by virtue of the magnetic attraction between the body and the attractive component. However, when the members are positioned so that the attractive component is remote from the switch assembly, the body is moved to the other of its positions because of the magnetic attraction between the body and the first switch element. Hence, the body remains in contact with the first switch element when the body is in either of its positions, because of the magnetic attraction between the body and the first switch element. In other embodiments, a magnetic switch may be provided having three or four switch elements.
2. Description of the Prior Art
Prior art security alarm systems often make use of magnetic switches attached to doors and windows and integrated with the system for detecting unauthorized openings. One common type of magnetic switch used in these situations is a so-called reed switch. It has been found that reed switches are subject to unauthorized manipulation through use of an external magnet. Specifically, an intruder can hold a relatively strong magnet adjacent the reed switch which will then be operated (to either, open or close depending on the control scheme). With this accomplished, an intruder can open the door or window without triggering the alarm system.
A number of magnetic switches have been proposed in the past to overcome the inherent deficiencies of reed switches. U.S. Pat. Nos. 5,997,873, 5,530,428, 5,332,992, 5,673,021, 5,880,659, 6,506,987 and 6,603,378 describe switches of this type. These switches typically include a pair of spaced apart switch elements with a shiftable body (e.g., a spherical ball) movable between a first position where the ball is in simultaneous contact with both elements and a second position out of such simultaneous contact. An alarm circuit is operatively coupled with the switch elements so as to detect movement of the body. These switches represent a very significant advance in the art.
The present invention is directed to improved magnetic switches of the type described above, but are less costly to produce and maintain. Broadly speaking, a magnetic switch in accordance with the invention for detecting relative movement between first and second members (e.g, a door and door frame or a window and window frame). In one embodiment, the switch comprises a switch assembly for mounting to the first member, including a first switch element, a second switch element in spaced relationship to the first element, and an electrically conductive, shiftable body. The body is shiftable between a first position where the body is in simultaneous contact with the first and second switch elements, and a second position where the body is out of the simultaneous contact with the first and second switch elements. The overall switch further includes an attractive component for mounting to the second member. The first switch element is formed of electrically conductive material which magnetically attracts the shiftable body. Correspondingly, the shiftable body is formed of electrically conductive, permanently magnetized material which is magnetically attracted to the first switch element and to the attractive component. The first switch element, attractive component and body are selected and located so that, when the first and second members are in an initial relative orientation where the attractive component is proximal to the switch assembly, the body will be shifted to one of the first and second positions thereof by virtue of a magnetic attraction between said body and the attractive component, and so that, when the first and second members are in a different relative orientation wherein the attractive component is remote from the switch assembly, the body is shifted to the other of the first and second positions thereof by virtue of a magnetic attraction between the body and the first switch element. Thus, the shiftable body remains in contact with the first switch element when the body is in either of the first of second positions thereof, by virtue of the magnetic attraction between the body and the first switch element.
In preferred forms, the switch assembly is made up of a closed, magnetic or non-magnetic metallic housing having a non-conductive cover so that the housing forms the first switch element; the second switch element includes an elongated, rod-like component which may be formed of high magnetic permeability nickel alloy having a relative magnetic permeability of at least 600; alternately, the component may be formed of iron, cobalt or an alloy of nickel, iron and cobalt. The attractive component may be formed of partially annealed steel or it may be formed of permanently magnetized material.
In other embodiments, a magnetic switch is provided including a switch assembly for mounting to the first member, including a housing formed of magnetic or non-magnetic electrically conductive material and presenting a chamber with a circumscribing sidewall and a bottom wall, and a top cover having a portion thereof formed of non-electrically conductive material. The housing defines a second switch element, and the assembly also has a plurality (usually 2 or 3) spaced apart switch elements each in the form of an elongated, rod-like component and extending through the non-conductive portion of the top cover into the chamber. A shiftable body is within the chamber and is formed of an electrically conductive permanently magnetized material. An attractive component for coupling to said second member also forms a part of the magnetic switch. The plural switch elements, the attractive component and the body are selected and located so that, when the first and second members are in the first adjacent position, the body will be in simultaneous contact with at least one of the plural elements and the second switch element by virtue of a magnetic attraction between said body and the attractive component; moreover, when the first and second members are in the second separated position, the body will be in simultaneous contact with one or more of the plural switch elements by virtue of a magnetic attraction between the body and the associated rod-like switch elements.
The switch assemblies of the invention may also be used as proximity detectors, particularly for detecting the presence of nearby ferrometallic objects. In such a utility, a switch assembly of the type described above is located in an area for proximity detection. When a ferromagnetic object is not present, the body of the switch assembly is in one position thereof. However, when a ferrometallic object is positioned close to the switch assembly, the magnetic attraction between the shiftable body of the switch assembly and the object causes the body to move to a different switch position. The switch assembly then generates a signal indicative of the proximity of the ferrometallic object.
Embodiment of
Turning now to the drawing,
The switch 10 (
The assembly 20 also includes an elongated, depending, substantially upright first switch element 40 which as shown is elongated and rod-like and extends downwardly through plug 38 to a point spaced above bottom wall 28, so that the housing 26 serves as the second switch element for the assembly.
A shiftable body 44 is located within housing 24 and is formed of electrically conductive material which is also permanently magnetized. Preferred configurations of body 44 include arcuate objects such as substantially spherical balls or cylinders.
As illustrated, the housing 24 may be located within housing box 48 positioned within an appropriately sized recess in frame 12. However, such a mounting arrangement is not essential.
The attractive component 22 is mounted to door 14, preferably along a horizontal vertical edge thereof near the top of the door. When the door 14 is closed relative to frame 12, it will be seen that the component 22 is directly in juxtaposition to housing 24. Obviously, when the door 14 is opened, the component 22 is spaced from the housing 24.
The first switch element 40 is formed of electrically conductive material which has sufficient relative magnetic permeability (μr) such that the element 40 is attractive to body 44. Thus, the element 40 may be fabricated from any permanently magnetized material or from an appropriate nickel, iron or cobalt alloy having the requisite relative magnetic permeability. Such relative magnetic permeability should be at least about 600, more preferably at least about 5,000, and most preferably about 10,000.
The attractive body 22 may be formed of a permanently magnetized material or may simply be magnetically attractive (e.g., partially annealed steel) in that it will be attracted by a magnet. In preferred forms, the body 22 is fabricated from a permanently magnetized material.
The first switch element 40, housing 24, attractive component 22 and body 44 are selected and located in the switch 10 so that when the door 14 and frame 12 are in an initial closed orientation where the attractive component 22 is proximal to the switch assembly 20, the body 44 will be shifted to the dotted line position illustrated in
It will be understood that the body 44 presents a N-S polar axis, and that the element 40 also has a N and S end. Accordingly, one end of the body's polar axis (shown as “N” in
It will thus be appreciated that if an intruder uses an external magnet in an attempt to defeat switch 10 while door 14 is closed, the body 44 is moved because of the magnetic attraction between such external magnet to the open position. Specifically, a magnet placed adjacent frame 12 in proximity to switch assembly 20 when door 14 is closed will have the effect of shifting body 44 to the
Embodiments of
The assembly 52 includes a housing 56 having a circumscribing annular sidewall 58, an integral, concavo-convex bottom wall 60 and a top cover 62. Preferably, the housing 56 presents a circumscribing flange 64 and is formed of a suitable electrically conductive magnetic or non-magnetic stainless steel such as 304 or copper. The top cover 62 includes an outboard flange 66 adapted to mate with flange 64, and a central glass or ceramic nonconductive plug 68. The flange 66 is preferably formed of stainless steel or copper and is welded to flange 64. This forms an internal chamber 69 which is usually filled with inert gas, e.g., argon.
The assembly 52 also includes a pair of elongated, depending, substantially upright first and third switch elements 40, 70 which as shown are each elongated and rod-like. The elements 40, 70 extend downwardly through plug 68 into chamber 69 to a point spaced above bottom wall 60, the latter serving as the second switch element for the assembly. It will also be seen that the switch elements 40, 70 are laterally spaced apart and that the element 70 is somewhat shorter in length as compared with element 40 (
The first and third switch elements 40, 70 can each be formed of electrically conductive material which has a high magnetic permeability, as described with reference to element 40 in the
The materials used in fabricating the attractive component 54, switch elements 40, 70, housing 58 and the body 44 can be varied, so long as the operational principles of the switch 10 are maintained. For example, and in preferred forms, the body 44 may be formed of the previously described permanently magnetized material. In such an instance, the attractive component 54 may be formed of steel (e.g., partially annealed steel) or of complementary magnetized material relative to the body 44. Alternately, the component 54 may be formed of permanently magnetized material while the body 44 is formed of any material which is magnetically attracted to the first and second components. As explained, the goal in selecting the materials for the components parts of the switch 50 is to assure that the body 44 may be appropriately magnetically shifted when the door 14 is moved between the closed and open positions thereof.
Specifically, and referring to
When the door 14 is open so that attractive component 54 is remote from the switch assembly 20, the body 44 is magnetically shifted to the full line position thereof, i.e., in contact with the switch elements 40 and/or 70 and out of contact with housing 58. This shifting is effected because of the magnetic attraction between the body 44 and switch elements 40 and 70.
As in the case of the switch assembly 20, the magnetic polarities between the body 44 and switch elements 40, 70 assures that the body 44 is permanently magnetically coupled with the element 40. Thus, it moves between the
Embodiments of
The assembly 74 includes a housing 78 having a circumscribing annular sidewall 80, an integral, concavo-convex bottom wall 82 and a top cover 84. Preferably, the housing 78 presents a circumscribing flange 86 and is formed of a suitable electrically conductive magnetic or non-magnetic stainless steel such as 304 or copper. The top cover 84 includes an outboard flange adapted to mate with flange 64, and a central glass or ceramic nonconductive plug 88. The cover flange is preferably formed of stainless steel or copper and is welded to flange 86. This forms an internal chamber 90 which is usually filled with inert gas, e.g., argon.
The assembly 74 also includes three elongated, depending, substantially upright first, third and fourth switch elements 40, 70 and 92 which as shown are each elongated and rod-like. The elements 40, 70 and 92 extend downwardly through plug 88 into chamber 90 to a point spaced above bottom wall 82, the latter serving as the second switch element for the assembly. It will also be seen that the switch elements 40, 70 and 92 are laterally spaced apart and that the elements 70 and 92 are somewhat shorter in length as compared with element 40; however, elements 40, 70 and 92 may be of the same length. The element 40 serves as the “common” for the switch. The overall switch assembly 74 also includes a shiftable, electrically conductive, permanently magnetized body 44 within the housing 78.
The switch elements 40, 70 and 92 can each be formed of electrically conductive material which has a high magnetic permeability, as described with reference to element 40 in the
The materials used in fabricating the attractive component 76, switch elements 40, 70 and 92, housing 78 and the body 44 can be varied, so long as the operational principles of the switch 10 are maintained. As noted above, the body 44 may be formed of a permanently magnetized material, such as those previously disclosed. The attractive component 76 may be formed of steel (e.g., partially annealed steel) or of complementary magnetized material relative to the body 44. Alternately, the components 76 may be formed of permanently magnetized material while the body 44 is formed of any material which is magnetically attracted thereto. As earlier explained, the goal in selecting the materials for the component parts of the switch 72 is to assure that the body 44 may be appropriately magnetically shifted when the door 14 is moved between the closed and open positions thereof.
Specifically, it will be seen that when the door 14 is closed relative to frame 12, the body 44 is shifted downwardly or laterally by virtue of a magnetic attraction between the second attractive component 76 and the body 44, so as to hold the body 44 in the
When the door 14 is open so that attractive component 76 is remote from the switch assembly 74, the body 44 is magnetically shifted to the
The magnetic polarities between the body 44 and switch elements 40, 70 and 92 assures that the body 44 is permanently magnetically coupled with the elements 40 and 92. Thus, it moves between the
Embodiments of
Attention is first directed to
While the
While the disclosed embodiments have been illustrated in connection with door 14 and frame 12, it will be appreciated that the invention is broadly applicable for detecting movement between first and second members, including doors, windows and gates. Also, the switch assemblies can be used as proximity detectors as discussed with reference to
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Number | Date | Country | |
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20050110600 A1 | May 2005 | US |