Information
-
Patent Grant
-
6477749
-
Patent Number
6,477,749
-
Date Filed
Thursday, November 9, 200024 years ago
-
Date Issued
Tuesday, November 12, 200222 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 024 303
- 024 661
- 292 2515
- 248 2065
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International Classifications
-
Abstract
A magnetic tack for fastening items to a metal magnetic surface. The magnetic tack includes a knob connected to a body consisting of a plate, a magnet and a non-magnetic cover.
Description
BACKGROUND
The present invention relates to a magnetic tack for fastening items to soft-magnetic surfaces. Soft-magnetic materials are known in the field of magnetism to be ones onto which a permanent magnet (called a hard-magnetic material) will stick.
Magnetic snap fasteners are known for use as closures. U.S. Pat. Nos. 5,722,126 and 5,933,926, issued to Applicant, entitled “Magnetic Snap Fasteners”, relate to magnetic snap fasteners of different configurations. These fasteners comprise a male and a female section which are magnetically coupled at a single position. These fasteners have projections or rivets on each section which engage to assist in the magnetic attraction between the male and female sections by closing a magnetic circuit. The projection or rivets may have holes extending therethrough.
U.S. Pat. No. 4,453,294, issued to Morita, entitled “Engageable Article Using Permanent Magnet”, as reexamined and confirmed under Reexamination Certificate B1 U.S. Pat. Nos. 4,453,294, and 4,021,891, also issued to Morita, entitled “Magnetic Lock Closure,” as reexamined and confirmed under Reexamination Certificate B2 U.S. Pat. No. 4,021,891, relate to a magnetic closure wherein a solid projection on a first half of the closure engages a solid projection on a second half of the closure, which also contains a circular magnet. The Morita '294 and Morita '891 patents essentially describe the same product. These patents show solid projections or rivets. Further, British Patent Specification No. 1,519,246, published Jul. 26, 1978, discloses a magnetic closure, wherein the projections are partially hollow. None of these prior patented devices are practical for use by themselves to attach items to a soft magnetic surface, such as a wall, since they do not have a convenient means for grasping the fastener to put it on or remove it from the wall. The backs of these devices have attachment means for mounting the fasteners to handbags and the like in male/female pairs. These attachment means are not suited to grasping by a hand.
It also is known to use flat magnets, usually containing an advertising gimmick, to fasten items to soft-magnetic surfaces. These flat magnets generally do not possess enough magnetic force to fasten and support more than a single sheet of paper to a surface.
Conventional thumb tacks can, of course, be used to fasten paper items to non-metallic surfaces. Thumb tacks pierce the documents being tacked and damage them. Their dangerous sharp points are a hazard to children and adult users. Also, conventional thumb tacks are not designed with the ability to support and fasten large packs of paper to a surface and cannot be used to fasten paper items to a metallic surface, such as a refrigerator, or white board.
OBJECTS AND SUMMARY OF THE INVENTION
In view of the aforementioned shortcomings of conventional flat magnets, thumb tacks and magnetic snap fasteners, it is an object of the present invention to provide a magnetic tack for fastening items to soft-magnetic surfaces.
It is another object of the present invention to provide a magnetic tack with the utility and ability to support packs of paper and without damaging the paper.
It is also an object of the invention to provide a child proof and safe tack.
To these and other ends, the present invention contemplates a magnetic tack for fastening an item, such as paper, to a soft-magnetic surface, such as a white board, home refrigerator, wall strip, or other magnetically attractable apparatus or device to which the magnetic tack can stick. The tack includes a plate of soft-magnetic material and a non-magnetic cover which encase a magnet. A knob is secured to the plate to assist in handling the tack. A pin or projection can extend through a hole in the magnet to create a magnetic circuit that will channel magnetic flux in such a manner that the magnet will use its power with improved efficiency. The projection may be hollow or solid. The pin can connect the knob to the magnetic tack. Alternatively, the plate can incorporate sidewalls which conduct magnetic flux to create a magnetic circuit that will channel magnetic flux in such a manner that there will be reduced loss of magnetic power due to flux leakage. As another alternative, the magnetic tack can incorporate both a pin and sidewalls. The knob can be joined to the encased magnet in a variety of ways which may include rivets, screws, glue, solder, welding, or any other form of joining.
The advantages of the invention will become apparent from the detailed description and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of one embodiment of a magnetic tack in accordance with the invention.
FIG. 2
is an exploded view of the magnetic tack of FIG.
1
.
FIGS. 3
a
and
3
b
are a top view and a side cut-away view, respectively, of the circular magnet used in FIG.
1
.
FIGS. 4 and 5
are a top view and a side cut-away view, respectively, of the non-magnetic cover used in FIG.
1
.
FIG. 6
is a cross-sectional view of a part of the magnetic tack of FIG.
1
.
FIG. 7
is an elevational view of the knob used in FIG.
1
.
FIG. 8
is a cross-sectional view of another embodiment of a tack with a projection which may be press fitted to the body of the tack.
FIG. 9
is a cross-sectional view of a tack with a projection which may be screwed into the body of the tack.
FIG. 10
is a cross-sectional view of a tack with a projection which may have a crush rivet for attachment to the body of the tack.
FIG. 11
is a cross-sectional view of an alternative embodiment of the tack incorporating a plate with side walls.
FIGS. 12
a,
12
b
and
12
c
are a top view and cross-sectional views of another alternative embodiment of the tack incorporating a plate with side walls, and a center pin.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
Preferred embodiments of the present invention are described below with reference to the accompanying drawings, in which like reference numerals represent the same or similar elements.
As shown in
FIGS. 1 and 2
, magnetic tack
1
includes a knob
10
, a non-magnetic cover
16
secured to a circular plate
14
, and a circular magnet
15
contained between plate
14
and cover
16
. Pin or projection
20
connects to knob
10
.
As shown in
FIG. 2
, circular plate
14
may be made of a ferromagnetic material and includes central hole
14
a,
top side
14
b,
and bottom side
14
c.
As shown in
FIGS. 2 and 7
, knob
10
has a knob head
11
and knob body
12
. Knob
10
is positioned against circular plate
14
. Knob
10
can be of any convenient shape. Knob
10
may be made of any material.
As shown in
FIGS. 2
,
3
a,
and
3
b,
circular magnet
15
is toroidal in shape and has a central hole
15
a.
Magnet
15
may be made of any “hard” (permanent) magnetic material. Circular magnet
15
is encased by plate
14
and by non-magnetic cover
16
as shown in
FIGS. 2
,
4
,
5
, and
6
.
Cover
16
has top side
16
d
and side wall
17
and circumscribes magnet
15
. Flange
16
c
on bottom side
16
b
of cover
16
helps contain circular magnet
15
. Continuous flange
18
on top side
16
d
also maintains magnet
15
in place relative to plate
14
. The continuous flange
18
holds the magnet
15
in place more securely than if prongs or tabs are used. However, it is within the scope of the invention to use a plurality of prongs or tabs. Preferably, continuous flange
18
extends about the entire periphery of non-magnetic cover
16
. Non-magnetic cover
16
and circular magnet
15
have central holes
16
a
and
15
a,
respectively, which are substantially axially aligned with center hole
14
a
of washer plate
14
.
A projection or pin
20
extends through magnet
15
and is secured to knob body
12
from the bottom side
14
b
of plate
14
. The pin
20
shown in
FIG. 8
is press fitted into knob body
12
. Projection or pin
20
, sometimes called a rod, rivet or screw, is made of a soft-magnetic material. The existence of pin
20
serves to facilitate the magnetic attraction of the device to a soft-magnetic surface by making a magnetic circuit that channels magnetic flux from magnet
15
. Pin
20
may be solid or hollow, that is, having an interior bore. The advantage of using a solid pin is explained in U.S. Pat. Nos. 4,021,891 and 4,453,294. The advantages of using a hollow pin are explained in U.S. Pat. Nos. 5,722,126 and 5,933,926. The disclosures of those patents are incorporated herein by reference. It is also within the scope of the invention to use a partially hollow pin as shown, for example, in British Patent Specification No. 1,519,246. Some of the components used in the magnetic tack may be interchangeable with those used in the magnetic snaps shown in the aforesaid patents. The top surface of pin
20
a
should preferably extend through the magnet annulus
15
a
and cover
16
and be flush with bottom surface of cover
16
b
but this is not required.
In another embodiment, as shown in
FIG. 9
, knob body
12
is affixed to the cover/magnetic/plate assembly by pin
30
that is screw-fitted into knob body
12
.
In another embodiment, as shown in
FIG. 10
, knob head
10
has an internal undercut
50
. Knob body
12
is affixed to the cover/magnetic/plate assembly by a kwik rivet stem pin
40
. The kwik rivet stem pin
40
is crush fitted into knob body
12
.
An alternative embodiment shown in
FIG. 11
depicts a magnetic tack with solid magnet
22
, soft magnetic material plate
23
with side walls
23
a,
cover
24
, and knob
10
. The side walls
23
a
serve to facilitate the magnetic attraction of the device to a soft-magnetic surface by making a magnetic circuit that channels magnetic flux from magnet
22
. Knob
10
is attached by an appropriate means, such as gluing, soldering, or welding.
Another embodiment is shown in
FIGS. 12
a
and
12
b.
It is similar to the embodiment of
FIG. 11
except that non-magnetic cover
25
is attached to plate
23
having side walls
23
a.
This embodiment has a series of tabs
26
extending through slots
27
in plate
23
. Tabs
26
are folded over to fasten the cover to the plate
23
. Knob
10
is attached by an appropriate means, such as gluing, soldering, or welding. In place of the tabs shown, the cover can be press fit into side walls
23
a,
or it can be glued, soldered, or welded in place to side walls
23
a.
Still another embodiment combines both side walls and a pin, as shown in
FIGS. 11
,
12
a,
12
b
and
12
c.
Cover
28
can attach either inside or outside the side walls
23
a.
Knob
10
can be attached by any of the methods previously described.
Various changes and modifications may be effected by one skilled in the art without departing from the spirit or scope of the invention as defined in the appended claims. As an example, the flange in the non-magnetic cover can be a series of tabs, rather than a continuous piece. As another example, the knob may be welded to the top side of the plate rather than secured to the pin.
Claims
- 1. A magnetic tack for fastening an item to a magnetic surface, comprising:a plate defining a first hole in the center thereof and having a top side and a bottom side; a magnet defining a second hole in the center thereof; a non-magnetic cover defining a third hole in the center thereof, whereby the magnet is secured between the bottom side of the plate and the non-magnetic cover; whereby the first, second and third holes are axially aligned; a knob attached to the top side of the plate; and a pin extending through the first, second and third holes and into contact with the knob to attach the knob to the plate.
- 2. The magnetic tack of claim 1, wherein the pin is fitted through the first, second and third holes and pressed into the knob, to attach the knob to the top side of the plate.
- 3. The magnetic tack of claim 1, wherein the pin is a screw extending through the first, second and third holes into the knob to attach the knob to the top side of the plate.
- 4. The magnetic tack of claim 1, wherein the pin is a rivet fitted through the first, second and third holes into the knob, which when compacted, attaches the knob to the top side of the plate.
- 5. A magnetic tack for fastening an item to a magnetic surface, comprising:a circular plate defining a first hole in the center thereof and having a top side and a bottom side; a circular magnet defining a second hole in the center thereof; a circular non-magnetic cover defining a third hole in the center thereof and having a side wall and a peripheral flange, whereby the circular magnet is secured between the bottom side of the circular plate and the non-magnetic cover by the peripheral flange and whereby the first, second and third holes are axially aligned; a knob attached to the top side of the circular plate; and attachment means extending through the first, second and third holes and into contact with the knob for affixing the knob to the top side of the circular plate.
- 6. The magnetic tack of claim 5, wherein the peripheral flange is continuous and is wrapped about the circular edge of the circular plate.
- 7. The magnetic tack of claim 5, wherein the peripheral flange comprises at least two tabs which are fastened to the circular edge of the circular plate.
- 8. The magnetic tack of claim 5, wherein the attachment means is a pin.
- 9. The magnetic tack of claim 5, wherein the attachment means is a screw.
- 10. The magnetic tack of claim 5, wherein the attachment means is a rivet.
- 11. The magnetic tack of claim 5, wherein the circular plate has peripheral side walls extending therefrom.
US Referenced Citations (19)
Foreign Referenced Citations (2)
Number |
Date |
Country |
1519246 |
Jul 1978 |
GB |
60-5049 |
Feb 1985 |
JP |