The present disclosure generally relates to elevators, including systems and mechanisms for stabilizing magnetic tape that is suspended within an elevator hoistway and that provides a reference for positions of elevator cabs.
One aspect of safely operating an elevator system requires sensing a position of an elevator cab within a hoistway and determining deceleration and stopping points. One known approach to sensing the position of the elevator cab involves causing a sensor disposed typically on a side of the elevator cab to detect magnets embedded in tape that extends between a top and a bottom of the hoistway. The tape remains vertically stationary in the hoistway and may pass through one or more guides disposed on or adjacent to the sensor on the elevator cab. Hence the elevator cab, the sensor, and the guides travel vertically in the hoistway relative to the vertically stationary tape. Each magnet embedded in the tape may produce a unique electromagnetic field. And because the tape is vertically stationary within the hoistway, an elevator controller can determine the elevator cab's position relative to various parts of the hoistway such as floor levels and door zones when the sensor detects these unique electromagnetic fields and relays that information to the elevator controller. In some cases, calibration may be required whereby the elevator controller associates each unique electromagnetic field with a specific position in the hoistway. In addition or in the alternative to magnets, the tape may contain other forms of indicia such as holes, for example, that one or more sensors disposed on the elevator cab can detect so as to identify the position of the elevator cab, as disclosed more fully in U.S. Pat. No. 4,798,267 entitled “Elevator System Having an Improved Selector,” which is incorporated herein by reference in its entirety.
One problem with this approach is that the suspended tape may sway, at times considerably, within the hoistway. This problem is only exacerbated in tall buildings. The tape may sway for a variety of reasons, such as because of air pressure, wind, and/or temperature differentials in the hoistway; forces that the guides exert on the tape, which in some instances are due to friction between the guides and the tape; and so on. Swaying tape can interfere and/or become entangled with other cables and objects in the hoistway. Tape may sway even more if tension on the tape is loose. Swaying tape can even become dislodged from the guides on the elevator cab, particularly where the tape is entangled with a nearby object as the guides and the sensor on the elevator cab approach. For example, tape that sways can become entangled with or stick to magnetic objects; electrical boxes; and/or traveling cables such as electrical, communication, governor, and/or counterweight cables.
Thus a need exists for systems and mechanisms that stabilize tape suspended within a hoistway and prevent such tape from interfering and/or becoming entangled with other objects and traveling cables in the hoistway.
An example stabilizing system may include a stabilizing mechanism that can be fixed in an elevator hoistway and a roller cam that can be fixed on an elevator cab. The stabilizing mechanism may include a telescoping member, a mount for the telescoping member, and a guide attached to the telescoping member. The guide and the telescoping member may be positionable in a retracted position and in an extended position relative to the mount. The guide may be biased in the extended position so as to partially surround and stabilize tape that is suspended in the hoistway. The tape may have magnets or other indicia that serve as positional references to a sensor disposed on the elevator cab. Further, the roller cam may force the guide and the telescoping member from the extended position into the retracted position when the roller cam engages with the stabilizing mechanism. Such engagement may occur when the elevator cab passes the stabilizing mechanism in the hoistway. Furthermore, in the retracted position, the guide is spaced horizontally apart from the tape and, in some cases, a plumb line of the tape too.
In some examples, the mount may comprise a first tube, and the telescoping member may comprise a second tube. The second tube may be positioned at least partially within the first tube. Thus the first and second tubes may be concentric. A spring may force the second tube away from the first tube, thus biasing the second tube into the extended position when the stabilizing mechanism and the roller cam are disengaged.
Some example roller cams may have an upper portion, a central portion, and a lower portion. The central portion may extend vertically alongside the elevator cab, and the upper and lower portions may be oriented at obtuse angles relative to the central portion. To prevent any contact between the roller cam and the tape, the roller cam may have open-ended slots at its top and bottom through which the tape may pass.
In addition, one or more tape guides may be disposed adjacent to or on the sensor on the elevator cab. The tape guides may guide the tape across the sensor. Typically, the sensor is disposed between the elevator cab and the roller cam such that the roller cam protects the sensor from the stabilizing mechanism as the elevator cab, sensor, tape guides, and the roller cam pass the stabilizing mechanism in the hoistway. In some instances, the tape guides may be spaced horizontally apart from the plumb line of the tape.
Moreover, in some examples the guide may comprise a U-shaped channel that has two opposing flanges. The flanges may be connected by a planar member. The flanges and the planar member may limit sway of the tape within the hoistway. The stabilizing mechanism may further include in some cases one or more cams that are disposed on the guide. The cam(s) may roll along the roller cam when the stabilizing mechanism and the roller cam are engaged. The cams may be positioned on external sides of the two opposing flanges.
The stabilizing mechanism may be secured to a sidewall of the hoistway or to a beam in the hoistway, for example, by way of an adjustable support. The adjustable support may be attached to the stabilizing mechanism with one or more fasteners that extend through one or more slotted apertures. Fixing the stabilizing mechanism within the hoistway in this manner permits adjustment of the position of the stabilizing mechanism so that the stabilizing mechanism can be positioned optimally with respect to the suspended tape.
In some examples, the stabilizing mechanism may include means for selectively moving the telescoping member between the retracted position and the extended position without any need for a roller cam. For instance, the stabilizing mechanism may include a solenoid that is capable of rapidly moving the telescoping member and the guide between the retracted and extended positions. The means may be configured to move the telescoping member into the retracted position when the elevator cab passes the stabilizing mechanism. In such examples, one or more sensors may be utilized to determine proximity of the elevator cab relative to the stabilizing mechanism.
Although certain example methods and apparatuses are described herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatuses, and articles of manufacture fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents. Moreover, those having ordinary skill in the art will understand that reciting “a” element or “an” element in the appended claims does not restrict those claims to articles, apparatuses, systems, methods, or the like having only one of that element, even where other elements in the same claim or different claims are preceded by “at least one” or similar language. Similarly, it should be understood that the steps of any method claim need not necessarily be performed in the order in which they are recited, unless so required by the context of the claims. In addition, all references to one skilled in the art shall be understood to refer to one having ordinary skill in the art. With respect to the drawings, it should be understood that not all components are drawn to scale. Furthermore, those having ordinary skill in the art will understand that the various examples disclosed herein should not be considered in isolation. Rather, those with ordinary skill in the art will readily understand that the disclosure relating to some examples may be combined with and/or equally applicable to the disclosure relating to other examples.
The telescoping assembly 104 may include a first tube 112 that is attached to the base 102. The telescoping assembly 104 may also include a second tube 114 that is configured to translate relative to the first tube 112. The first and second tubes 112, 114 shown in the figures are cylindrical with a circular cross-section, but are not so limited and may have different cross-sections in other examples such as rectangular, square, triangular, or elliptical, for instance. The example second tube 114 shown in
A spring 120 may be compressed and housed within the first tube 112 in a manner such that the spring 120 pushes the second tube 114 away from the first tube 112. In a similar vein, the telescoping assembly 104 may be configured via the spring 120 to force the second tube 114 at least partially out of the first tube 112 into an extended position when external forces are not acting on the telescoping assembly 104, as in
In general, though, the first tube 112 is merely one example type of “mount” for the second tube 114, which operates as a “telescoping member.” Those having ordinary skill in the art will appreciate that the present disclosure contemplates a multitude of variations to this example telescoping assembly 104. For instance, other example telescoping assemblies may include more than one or two slots and more than one pin. Similarly, other example telescoping assemblies may involve a mount and a telescoping member disposed side-by-side, as opposed to concentrically.
The guide 106 may be formed integrally with the telescoping member (i.e., the second tube 114 in this example) or may be attached to the telescoping member by way of a weld, a fastener, or other attachment. Moreover, the guide 106 may be configured to receive tape that is suspended in the hoistway. For instance, in some cases the guide 106 may be, for example and without limitation, a V-shaped channel or a U-shaped channel 126 as shown in
Referring now to
To this end, the base 102 of the stabilizing mechanism 100 may be attached to the second member 186 of the adjustable support 180 with fasteners 188, 190 that extend through the apertures 108, 110 of the base 102. At least one aperture 192 of the second member 186 may be slotted to permit pitch adjustment of the stabilizing mechanism 100. In other examples, an aperture on the second member 186 that receives the fastener 190 may also, or instead, be slotted. Using multiple slotted apertures in the second member 186 and/or the base 102 permits adjustment of a height and a pitch of the stabilizing mechanism 100. Fasteners 194, 196 may also be used to attach the second member 186 to the first member 184 of the adjustable support 180. Slotted apertures 198, 200, 202 may receive the fasteners 194, 196 for purposes of attaching the first and second members 184, 186. The slotted apertures 198, 200, 202 may extend parallel to a longitudinal extent of the first and second tubes 112, 114 to enable adjustment of the stabilizing mechanism 100 to and from the tape 150. Similarly, fasteners 204, 206 may also be used to attach the adjustable support 180 to the beam 182. In some cases, bushings 208 may be used to clamp the beam 182 as opposed to having the fasteners 204, 206 pass through apertures in the beam 182. Consequently, the adjustable support 180 may be adjustably positioned along a length of the beam 182 based on the position of the tape 150.
Those having ordinary skill in the art will recognize that the present disclosure contemplates a wide variety of ways in which to adjustably attach the stabilizing mechanism 100 to the beam 182, a sidewall of the hoistway, or other structure. Hence it should be understood that the approach illustrated in
Turning now to another component of some example stabilizing systems,
Still further, the roller cam 250 may include a flange 268 with apertures 270, 272 for attachment to an elevator cab. The top 264 and/or bottom 266 of the roller cam 250 may include open-ended slots 274, 276 to prevent contact between the tape 150 and the roller cam 250, as will be described below in connection with
In any event, the tape 150 may be routed so as to pass through one or more tape guides 306, 308 that are disposed adjacent to the sensor 304. The upper/lower or first/second tape guides 306, 308 may in some cases be attached to the sensor 304 and/or to the elevator cab 302 directly. The tape guides 306, 308 may align the tape 150 so that the magnets or other indicia on the tape 150 may be detected by the sensor 304. In this example, the elevator cab 302, the sensor 304, the roller cam 250, and the tape guides 306, 308 can travel up and down in a hoistway relative to the beam 182, the stabilizing mechanism 100, and the tape 150, which are fixed within the hoistway, with the tape 150 being vertically fixed. Nevertheless, one having ordinary skill in the art will appreciate how in other examples certain components of a stabilizing system may be swapped so as to cause a stabilizing mechanism to move up and down with an elevator cab relative to vertically-fixed tape.
Furthermore, it should be understood that in some cases, as shown in
In the sequence shown in
At some point between the stages depicted in
In
One having ordinary skill in the art will understand how the example stabilizing system 300 will operate when the elevator cab 302 is traveling upwards rather than downwards. And although the example stabilizing system 300 is only depicted here with one stabilizing mechanism 100, it should be understood that numerous stabilizing mechanisms may be disposed as needed throughout the hoistway. What's more, to maximize the impact of such stabilizing mechanisms, the stabilizing mechanisms may be positioned at anti-nodes of a wave pattern characteristic of sway of the tape 150 in the hoistway. The locations of such anti-nodes may depend on various factors such as, for instance, the height of a building in which a stabilizing system is installed.
Unlike the example stabilizing mechanism 100 shown in
In some examples, the stabilizing system 600 may employ sensors, motion sensors, optical sensors, lasers, magnets, and/or the like for detecting proximity of the elevator cab 602 relative to the stabilizing mechanism 400 and, ultimately, informing the means 416 when to selectively retract and extend the telescoping member 414. As merely one example, first and second magnets 614, 616 may be disposed on the elevator cab 602. A magnetic sensor 618 disposed on or adjacent to the stabilizing mechanism 400, the adjustable support 480, or the beam 482 may detect the presence and/or approach of the magnets 614, 616. In turn, a controller that is informed about the presence and/or approach of the magnets 614, 616 may instruct the means 416 to either retract or extend the telescoping member 414. The telescoping member may by default be disposed in an extended position so as to surround and stabilize the tape 610. As another example, an optical source/sensor could be mounted on the elevator cab, and two optical reflectors may be spaced, respectively, vertically above and below a stabilizing mechanism in the hoistway. When the elevator cab and the optical source/sensor passes a first of the optical reflectors, the means for selectively moving the telescoping member may cause the telescoping member to retract until the elevator cab and the optical source/sensor pass a second of the optical reflectors. Alternatively, the means for selectively moving the telescoping member may cause the telescoping member to retract only for a period of time after the optical source/sensor passes either of the optical reflectors, so long as the elevator cab continues moving as expected.
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Number | Date | Country | |
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20210078826 A1 | Mar 2021 | US |