Patent Application
20170232605
The present invention is concerned with tool stands (or bases) which utilise magnets to support and secure a portable tool, such as a power drill, router, grinder and similar, or other weighty instruments or implements, such as non-destructive material and component testing equipment, measuring lasers, etc., on and to a ferromagnetic work piece or support surface, in order to perform operations on the work piece, such as cutting, machining, topography measuring, etc
Support stands for portable power tools (and tools with support stands), which use electromagnets or switchable permanent magnet devices for securing the stand (and thus the power tool supported by and/or mounted to it) to a ferromagnetic work piece have been known for many decades.
U.S. Pat. No. 2,818,655 (de Gaston) describes an electromagnetic, squat cylindrical tool holder provided with a central through-hole in which is seated a vertical post. A support arm is cantilevered at the post so it can be displaced radially. An arresting screw is used to secure the relative position of the arm at the post. The cantilevered arm in turn has a mount at one of its free distal ends for a tool.
U.S. Pat. No. 2,879,678 (Kaiser et al.) describes a drill stand with an adjustable and reversible electromagnet base. A holding face (or work piece engagement surface) of the box-like base may be set at any angle with respect to a support column along which a drilling machine mounting and support bracket can be displaced and arrested. The support column is journaled near a lower terminal end thereof to a side wall of the base. The support column can be clamped firmly in a selectable rotational position relative to the holding face (and thus the work piece surface). This permits drilling of bore holes into the work piece at any selected angle. The cantilevered location of the drilling machine with respect to the electromagnet base requires the magnet to be rated sufficiently high to prevent tipping of the drill stand when downward pressure is exerted on the tool during drilling operations. This makes the stand heavy and cumbersome to handle.
U.S. Pat. No. 3,044,321 (Buck et al.) describes an adjustable magnetic drill mount. It has a frame structure with a mount for a drilling machine carried on an electromagnetic base through a set of intermediary, face-abutting slide flanges or plates. In one embodiment, gate slots and pins are present at the flanges which enable relative translational movement in one plane and direction between the base structure (which is secured to one of the slide plates) and the frame structure (which is secured to the other slide plate). A clamping mechanism is used to fix the relative position of the slide flanges to one another in a selected, adjusted translational position. Loosening of the clamping mechanism allows the drilling machine supported at the frame structure (which comprises a traditional vertical post with a vertically adjustable and arrestable support bracket for the drilling machine) to be displaced with respect to the electromagnetic base so as to place a drill bit at a desired location on a work piece.
U.S. Pat. No. 4,639,170 (Palm) describes a magnetic base for portable tools. The magnetic base comprises two superimposed permanent magnet assemblies that can be shifted relative to one another to subtract or reinforce the overall magnetic field made available by the two assemblies in order to secure and release the tool mount from a work piece.
Common to all the aforementioned magnetic bases (also referred to herein as stands) is that they exhibit a planar (or flat) stand surface to magnetically secure the base to a work piece. While this is appropriate for securing the power tool to a flat ferromagnetic work piece, such as a plate or the web of a beam, when the work piece has a curved (convex or concave) surface, additional measures are required to ensure adequate and sufficient magnetic flux transfer from the magnets of the base into the work piece, whilst minimising air gaps which adversely affect the magnetic attraction between stand and work piece.
U.S. Pat. No. 4,047,827 (Hougen) discloses the use of angled accessory support plates for essentially box shaped electromagnetic tool bases. These plates can be secured to the side walls or the bottom face of the housing of the electromagnet, and are adjustable (ie displaceable) so that these can be brought into contact with the surface of a convex shaped work piece (such as a pipe or tank structure). In essence, the angled support plates act as (passive) pole extension members for directing magnetic flux more effectively into the curved-surface work piece.
A more complex, cradle-like pipe adaptor box structure for a magnetic drill base is disclosed in U.S. Pat. No. 4,390,309 (Fangman). It utilises a larger number of more complex shaped ferromagnetic pole extension plates. Ultimately though, this arrangement relies on the same magnetic flux redirection principle as the earlier Hougen patent.
If one looks at the aforementioned prior art magnetic base and tool stand embodiments in their entirety, it will be noted that most base structures support the power tool in a cantilevered fashion. Such arrangement provides a less stable support arrangement, wherein larger and heavier electromagnets or switchable permanent magnet units are required to counter tipping moments encountered during operation of the machining tool when the cutting tool (drill bit, router bit etc) is pressed into the work piece.
Further, in order to be used on curved work pieces such as pipes and tanks, there is a need to attach additional pole extension plates to the base by way of which the base will rest on and provide magnetic flux-conducting paths from the magnetic flux source into the curved surface of such non-flat work pieces.
The problems addressed above apply to both machining tools and other type of implements supported at/carried by a base or stand which utilise magnets to secure a spatial position of the tool/implement vis a vis an object to be machined, measured, joined to another by welding or otherwise, etc. Accordingly, unless the context requires differently, herein below the term ‘tool’ is used as a generic expression for power machining tools like drills, routers, grinders, measuring implements such as optical and tactile measuring probes and devices, work piece joining or separating devices such as welding or cutting torches, etc.
The present invention seeks to improve the stand or base structure at which the magnetic flux source and the tool are carried.
It is an object of the present invention to provide in at least one of its embodiments a magnetic tool base (or stand) which avoids a cantilevered mounting of the tool at the base.
It is a further object to provide a magnetic base for tools which does not require additional accessories to be mounted to the base's structure for enabling the base to be used on flat as well as curved work pieces or support surfaces, such as pipes, tanks and the like.
In the latter case, it would be particularly advantageous for at least a preferred embodiment of the invention to provide a base or stand that can be reconfigured in simple manner for use on either flat or curved surface work pieces without the need for accessories.
These and further objects, as well as preferred features of the invention, will become apparent in the following description.
In accordance with one aspect, the present invention provides a magnetic tool stand for supporting and securing a tool relative to a ferromagnetic body, comprising:
a) first and second on-off switchable magnet units, preferably with similar or same magnetic rating, each unit having a source of magnetic flux and at least one pair of oppositely polarisable pole shoes at a working face of the unit, the pole shoes disposed to provide a closed magnetic circuit at each unit with and when contacting a ferromagnetic body and to magnetically attach the unit to the ferromagnetic body;
b) a support structure having a first side on which is provided a mounting structure for releasable or permanent securing of a tool to the support structure, a second side opposite the first side and which is intended, in use of the tool stand, to face a ferromagnetic body on which the tool stand is to be secured, and in a preferred embodiment a window or a cut-out extending between the first and second sides which allows a work piece interaction component of the tool to interact with the ferromagnetic body or a work piece located proximate the second side, whereby the window or the cut-out extending into the support structure is preferably located in or ends at an about centric location of the support structure; and
c) first and second mounts releasably securing the first and second magnet units, respectively, to the support structure, the two mounts located in spaced apart relationship to each other, and on opposing sides of the window or the cut-out where such is present, the first and second mounts devised to provide at least one degree of freedom of rotational movement for the respective magnet unit at the support structure and enable the working faces of the magnet units to be rotated into a range of operational positions including a first position in which the working faces of both the magnet units extend in a common plane or parallel planes for resting the pole shoe pairs on at least one planar surface of the ferromagnetic body, and a second position in which the working faces of the first and second magnet units are angled relative to each other for resting the pole shoe pairs of both magnet units on a curved surface of the ferromagnetic body, thus enabling the pole shoe pairs at each magnet unit to provide the closed magnetic circuit with the ferromagnetic body.
In accordance with another aspect, the present invention provides a magnetic base for magnetically securing a tool to a ferromagnetic body, comprising:
a support structure having a first side on which a tool, such as a power tool or an implement such as a measuring device, is removably secured via a mounting structure or otherwise permanently integrated, and a second side opposite the first side;
a pair of on-off switchable magnet units having a working face, each unit rated for magnetically securing the tool or implement to a ferromagnetic body when at least one of the working faces is in contact with it; and
a pair of mounts at the support structure in spaced-apart relationship to each other, the mounts devised for (i) securing a respective one of the pair of on-off switchable magnet units to the support structure, (ii) permitting at least one degree of freedom of rotational movement for each magnet unit and (iii) selectively arresting movement of the magnet units, the one degree of freedom of rotational movement being such that the magnet units are individually positionable and arrestable relative to the support structure and a ferromagnetic body proximate the second side of the support structure in various operational positions which include a first operational position characterised by the working faces of both magnet units extending generally co-planar or plane-parallel to one another, thus enabling the support structure to be magnetically retained at one or more planar (flat) surface(s) of the ferromagnetic body, and a second position characterised by the working faces of the two magnet units being angled relative to each other such, thus enabling both magnet units to rest on a curved surface of the ferromagnetic body and magnetically retain the support structure at the ferromagnetic body.
In yet another aspect of the present invention there is provided a power tool with a stand by way of which the tool can be supported on and releasably fixed to a surface of a ferromagnetic body, comprising:
a support structure at which a motor of the tool is releasably mounted or integrated, the motor for impart motion onto a bit or implement of the tool;
a pair of on-off switchable magnet units for delivering an attractive force sufficient for magnetically retaining and fixing the power tool in releasable manner on a ferromagnetic body, each unit having at least one pair of oppositely polarisable pole shoes at a working face of the unit that serves to stand the support structure on a surface of the ferromagnetic body, the pair of pole shoes creating a closed magnetic circuit with the ferromagnetic body in an on state of the magnet units;
a mount for each of the magnet units at the support structure, the mounts arranged for securing the respectively carried magnet unit to the support structure, the mounts located in spaced apart relationship on opposite sides of the support structure, and preferably on opposite sides of a window or cut-out extending between an upper and a lower side (or face) of the support structure, each mount devised to provide at least one degree of freedom of rotational movement for the respective magnet unit secured at the support structure, whereby the working faces of the magnet units can be rotated into a range of operational positions including a first position in which the working faces with the pole shoe pairs of both magnet units are in a common plane or in parallel planes and enable the support structure to be rested on a planar surface of the ferromagnetic body, and a second position in which the working faces of the magnet units are angled with respect to each other and the respective pole shoe pairs of the two magnet units can provide a closed magnetic circuit when both magnet units rest on a single-curvature surface of the ferromagnetic body.
In yet a further aspect of the present invention there is provided a tool stand by way of which a tool can be supported on and releasably fixed to a surface of a ferromagnetic body, comprising:
a support structure at which the tool is supported or carried;
a pair of on-off switchable magnet units for magnetically securing and fixing the support structure in releasable manner on a ferromagnetic body, each unit having at least one pair of oppositely polarisable pole shoes at a working face of the unit that serves to stand the support structure on a surface of the ferromagnetic body, whereby the pole shoes serve to create a closed magnetic circuit with the ferromagnetic body in an on state of the magnet units; and
a respective magnet unit mount for securing the respective magnet unit at the support structure in spaced apart relationship to each other, both mounts devised to provide at least one degree of freedom of rotational movement of the magnet unit at the support structure and optionally one or both mounts devised to provide at least one degree of freedom of translational movement to the relevant magnet unit at the support structure, whilst secured at the support structure, whereby the rotational attitude in space of and linear spacing between the working faces of the pair of magnet units can be varied into a range of operational positions including a first position in which the working faces of the magnet units are coplanar or parallel to one another for these to be able to rest on at least one planar surface of the ferromagnetic body, and a second position in which the working faces with the pole shoe pairs of the magnet units are angled relative to each, thus enabling resting of the support structure via the magnet units on a single-curvature surface of the ferromagnetic body, with the pole shoe pairs of each magnet unit providing a closed magnetic circuit with the ferromagnetic body in an on state of the magnet units.
Advantageously, in all of the aforementioned embodiments, the support structure, and more specifically, the mounts for the switchable magnet units, will have fasteners or other arresting elements or mechanisms for selectively and releasably fixing a selected one of the operational positions of each of the magnet units at the support structure.
It will be apparent to the skilled addressee that the support structure can be a separate component (ie a tool accessory) on which an otherwise separately fully operational tool can be removably mounted, as is the case eg with stands that allow removable mounting of a hand power drill for vertical-motion controlled plunge drilling. On the other hand, the stand can be made ‘integral’ part of the tool, as would be the case eg with variable speed plunge routers, where the tool as a whole comprises a motor, a router chuck coupled to the motor, exchangeable bits that can be mounted to the chuck, a work piece engagement plate, and two parallel vertical support columns fixed to the upper face of the plate and on which the motor and chuck are mounted for controlled to and fro movement vis a vis the plate (and thus the work piece on which the plate rests). In other words, the invention is not limited to one or the other of these applications.
As noted, depending on what is intended to be the implement/tool and its components, the support structure according to the invention, with its mounts for securing the on-off switchable magnet devices in a manner allowing certain degrees of freedom of movement, as explained in more detail below, may be a separate accessory for releasably mounting a tool that is an otherwise complete functional entity, the accessory providing the means by which the tool can be magnetically secured to the ferromagnetic body when desired to use the support structure as a stand. It can equally be integral part of the tool without which the functionality of the tool is impaired or intended operation of the tool is not possible, as eg is the case with plunge drills or routers.
In a preferred embodiment, the base will have two magnet units and the support structure will have two mounts only. It will be appreciated that by arranging the two magnet units, each having a pair of pole shoes at the working face of the units, for magnetically securing such unit to a ferromagnetic body, on opposite sides of the support structure, and in particular at opposite borders of the preferably central window (or cut-out), through which the work-piece engagement element of the tool may reach the work piece, an overall more stable and secure stand can be achieved.
Further, by using a gantry-type tool mounting structure, which is secured to or forms integral part of the support structure above the window or cut-out, in accordance with a preferred embodiment of the invention, additional advantages are achieved.
Such gantry-type mounting structure may comprise a tool mount carried on one or more side support uprights or poles, located either side of the window/cut-out, so as to span over said window or cut-out in the support structure. Preferably, the tool mount is secured for translatory movement up and down along said side support uprights and can be arrested at defined positions over said window/cut-out. This arrangement ensures that cantilever moments as are experienced with most prior art magnetic mounts are substantially reduced or avoided all together, given that there is no eccentric mounting of the tool on the magnetic stand, and when downward force is applied onto the tool during a machining (or other) operation, such force will equally not cause undesired moments that would tend to pry-off the magnetic base from the work piece. It is thus preferred that the support structure of the base has a footprint which contains within it the foot print of the tool mounted to the base.
The above constructional/lay-out features in accordance with the invention also enable the selection of smaller rated magnet units vis a vis prior art magnetic tool bases with cantilevered tool mounts of comparable operating specifications. The central location of the tool above the window/cut-out in the support structure means that the magnets will not require to counter substantial cantilever moments present in prior art magnetic bases when machining a work piece during which downward pressure is excreted on the tool carried by the base. Consequently, smaller (lesser) rated magnets can be used without sacrificing holding force, thus making the entire stand lighter than comparable prior art magnetic bases.
Furthermore, by mounting the magnet units to the support structure in a manner that allows the working (or engagement) face of the units (at which the pole shoes are present) to be reoriented, by rotation and optional translatory displacement of one or both units, one dispenses with the need for accessory plates and similar constructs.
In their simplest incarnation, the mounts are cradle mounts whereby the magnet units will be secured to the support structure so that these are respectively rotatable about a respective swivel axis extending between opposite webs or legs of the support structure. A ‘cradle-type’ mount provides one degree of freedom for rotational movement which will ensure that the magnet units can be re-oriented about a single swivel axis, thereby enabling the pole shoes of both units to be bought into closer conformity with curved work pieces.
While a gimbal mount could also be provided for the magnet units at the support structure, to increase the degrees of freedom of movement of the magnet units at the support structure, use of curvilinear or inclined slots which allow not only translatory but also the one degree of freedom of rotational movement about the swivel axis of each magnet unit will suffice for most applications of magnetic bases (stands) for tools.
As noted above, when speaking about tools or implements, the term is not used in this specification to refer exclusively to electrically (either battery or mains power), pneumatically, hydraulically or otherwise driven power tools employed in work piece machining operations, such as drills, routers, grinders, etc. The term is rather used more expansively, eg in the context of measuring tools that require a probe to (physical or optical) measure a work piece surface, and other tools and implements that are to be secured against movement during a machining or measuring operation on a ferromagnetic work piece or a separate ferromagnetic support surface.
In accordance with a preferred embodiment, at least one of the mounts for the magnet units at the support structure, but preferably both, are further devised to allow relative translatory displacement of the magnet units towards and away from each other on ether side of the window. The translatory displacement can be rectilinear, curved, or both. As noted previously, this increases the freedom of adjustment of the magnet units to allow increased conformity of the magnetic tool base at a ferromagnetic object, be the latter the work piece to be machined or otherwise worked on, or a separate ferromagnetic body.
In an advantageous embodiment, the support structure will comprises a top plate and at least one pair of leg plates extending parallel spaced apart from one another and perpendicular from the top plate, preferably at the width-ward ends of the top plate, whereby the magnet units will then be located and supported between the leg plates on either side of the window or cut-out. The support structure may be of unitary nature, eg a cast body, or assembled from multiple plate elements, e.g. by welding, into a unitary support platform, or otherwise assembled from individual components secured to each other using bolts or other fastening elements.
A good degree of control of movement and stability of the magnet units at the support structure can be achieved by devising the mount for each magnet unit to comprise (a) a pair of congruent slots, one slot in each opposing leg plate in mirrored locations, and (b) a pair of support bolts or pins secured at axially opposite end faces of the respective magnet unit and received within said congruent slots in a manner allowing (i) rotation of the respective magnet unit about a swivel axis extending between the support bolts or pins received in the congruent slots as well as (ii) translatory displacement along said slots, wherein the congruent slots could be rectilinear and extend either parallel to a plane comprising the top plate (of the support structure) or inclined with respect to the plane. This arrangement/lay-out will also allow one and the same magnet base to be used to magnetically secure and support a tool at cylindrical work pieces of varying diameters, the length of the slots providing a primary diameter adjustment range, whereas the engagement angle of the magnet units against a curved surface of a tubular or cylindrical work piece will be primarily a function of spacing and cross-section of the pole shoes at the working face of the magnet units as these come into engagement with said surface as consequence of rotation of the units about their respective swivel axes.
A simplified embodiment of a magnetic tool base in accordance with the present invention is one in which the mount for each magnet unit comprises (a) a pair of through holes located coaxially in the opposing leg plates and (b) a pair of support bolts or pins secured at axially opposite end faces of the respective magnet unit and received within said through holes in a manner allowing rotation of the respective magnet unit about a swivel axis defined by the pair of coaxially aligned through holes (without providing the additional translatory freedom of movement present in the previously described embodiment). A greater degree of control of rotation and support of the magnet units at the support structure can be achieved by the mounts having (a) a pair of mirror-imaged curved slots in the leg plates, the curved slots having as their respective centre of curvature the swivel axis of the respective magnet unit, and (b) a pair of follower pins or bolts secured at the axially opposite end faces of the magnet unit and received in said curved slots in a manner which provides a gated guide for rotation of the magnet unit about its swivel axis.
Advantageously, and in order to increase safety when the magnetic tool base is magnetically secured to a ferromagnetic work piece (or other support body), the base will include an arresting mechanism operative between the magnet units and the support structure to releasably secure the magnet units against movement when in its operational positions in which the units abut with both their pole shoes (which preferably are pole rails having a trapezoidal cross-section) onto the flat or curvilinear surface of the ferromagnetic body (which could be the work piece itself). In a particularly preferred form, the arresting mechanism will comprise a clamping arrangement operable by a handle, in particular one in which clamping is effected using the support or the follower bolts, as the case may be, wherein arresting of movement of the magnet units is effected by frictional engagement of a head portion of said support or follower bolts against the leg plates.
In another aspect of the present invention, the magnet units comprise permanent magnets that can be switched mechanically between a magnetic flux delivering (ie activated or on) state and an off state in which no or only minimal attractive forces will be generated at the pole shoes.
In a particularly preferred embodiment, the magnet units may comprise: (a) a substantially box-like hexahedral external housing with trapezoidal, in particular rectangular axial end faces at which the magnet units are supported to the support structure, (b) at least one pair of stacked, diametrically polarised cylindrical permanent magnets, each pair received within a cylindrical cavity within the housing, wherein the cylindrical permanent magnets are held in the cavity to allow relative rotation of the magnets with respect to one another such that respective north and south poles of the magnets can be cycled through operational positions including an ‘on’ position in which the north poles and south poles of both magnets coincide, the magnetic fields of both magnets are oriented in the same direction and magnetic flux passes from the magnets through side walls of the housing into the pole shoes, and an ‘off’ position in which the north and south poles of the stacked magnets oppose one another and the magnetic fields of the stacked magnets are oriented opposite to one another and substantially no magnetic flux is present at the pole shoes, and means for effecting said relative rotation and optionally secure the magnets in one of said operational positions.re is provided.
In a preferred embodiment, the magnet units each comprise at least three pairs of stacked, diametrically polarised cylindrical permanent magnets, each pair received within a respective cylindrical cavity within the housing, said cavities being separated from one another by a web comprising a diamagnetic separation zone, and wherein the housing comprises opposite side walls that provide passive magnetic material pole extensions for the stacked magnet pairs and which comprise mounting means for exchangeable securing a respective one of the pole shoes to a respective one of the side walls at the work piece engagement face of the magnet unit.
Such type of switchable, permanent magnet units can be sourced from Magswitch Technology Inc, Colorado, USA. Magswitch ‘Magsquare’ and ‘MLAY’ branded units with different specifications as regards max. break-away force (or holding force), magnetic saturation depths, housing foot print, etc. The principles of construction and operation of such Magswitch-branded switchable permanent magnet units are described in U.S. Pat. Nos. 6,707,360 and 7,012,495, the contents of which is specifically cross-referenced herein and incorporated by way of short hand cross-reference.
Furthermore, for applications requiring increased holding force and reduced magnetic field penetration depth into a work piece of limited thickness, such as thin-walled tubes, plates and the like, switchable permanent magnet units comprising a number of discrete magnet units arranged in a (linear) array, such as distributed by Magswitch under the designations MLAY aaaXz, and which are also illustrated in the applicant's international patent application PCT/IB2013/001102 (published as WO 2013/179126 A1) can be employed as the magnet units of the magnetic tool base of the present invention. The contents of said WO-document, in so far as relevant in describing a magnet unit with multiple cylindrical, diametrically polarised permanent magnets that can be switched into magnetic field shunting and flux delivering states, and which are received in a box-like housing with a pair of rail-like pole shoes that provide the work piece engagement component of the unit, is specifically incorporated herein by way of short-hand cross-reference.
Further preferred features of the invention will become apparent from the following illustrative description of a preferred embodiment of the present invention, provided with reference to the accompanying drawings.
The skilled reader will immediately appreciate from the attached drawings that the different embodiments of a magnetic base or stand 10, 110, 210, 310, 410 in accordance with the present invention share a number of features and similarities in that in each case base 10, 110, 210, 310, 410 comprises a pair of magnet units 12, 312 of identical construction and rating (as described below). These magnet units 12 are mounted/secured to a support structure 14 (
As can best be seen by comparing
Equally, it will be appreciated that the use of spatial terms and reference plane/axis terms such as ‘upper’, ‘lower’, ‘longitudinal’, ‘traverse’, ‘width-ward’ etc are intended solely to facilitate understanding of the make-up and lay-out of the magnetic base 10 and its parts and components and relationship to one another, rather than denoting essential aspects, unless context requires otherwise.
The magnet units 12 (see
From
The switchable magnet units could alternatively be of a design such as described and illustrated in patent document WO 2015/071878 in the name of Magswitch Technology Inc., the contents of which is incorporated herein by way of cross-reference.
Turning then to the first base (stand) embodiment illustrated in
From
Annular top plate 15 provides a central circular window 18 at the support structure 14 which will allow a tool element TE (see eg
It will be further noted that top plate 15 comprises a plurality of mounting holes 25 evenly spaced about the annular top plate 15. Mounting holes 25 serve to secure/fix a tool mounting structure 30 (as per the embodiment of
Referring next in particular to
To this end, each unit 12 is provided at both its terminal axial end faces 44 (which are rectangular in plan view but have a stepped surface) with respective, identical mounting plates 54 having one face that conforms with the stepped terminal surface 44 of housing 40 of units 12, and an opposite face that is entirely flat. Countersunk through bores 56 are provided near the lower terminal edge at the two lower corners of mounting plates 54 through which extend respective shoulder bolts 58 that engage in respective threaded bores 45 near the lower corners of end faces 44 of magnet unit housing 40 to secure mounting plates 54 to units 12. Mounting plates 54 further have near each upper corner a threaded bore 62, which serve to receive and fix a support and axle bolt 64 and a guiding bolt 66 (or a guiding pin 68, see below), respectively.
For each magnet unit 12, two support and axle bolts 64 are inserted and extend through cooperating, pair-wise co-axial through holes 70 in both the parallel spaced apart leg plates 19, 20, a total of four being provided, one each at opposite longitudinal locations of the leg plates 19, 20. The diameters of the shafts of axle bolts 64 and through holes 70 are chosen to provide a glide fit such that when the respective axle bolts 64 are securely threaded into the cooperating respective threaded bores 62 of mounting plates 54, the magnet units 12 remain free to rotate about the swivel axis SA defined by these cooperating elements whilst being securely supported between leg plates 19, 20. In essence, such mount could be adequately described as a single axis ‘cradle’ mount or a single axis gimbal mount (noting that a ‘true gimbal’ comprises a mount with two axis of rotation that are perpendicular to one another and mutually perpendicular to an axle (of rotation) of a body supported for rotation at such true gimbal) by way of which units 12 are secured to support structure 14 allowing one degree of freedom of rotation only.
It will be further noted that for each magnet unit 12, there are provided one guiding bolt 66 and one guiding pin 68 which are respectively inserted and extend through cooperating, pair-wise mirror image curved guiding slots 72 in both the parallel spaced apart leg plates 19, 20, a total of four being provided, one each near each of the longitudinal ends of both the leg plates 19, 20. The trajectories and centres of (arc) curvature of curved slots 72 are related to the location of through holes 70 (rather: the swivel axis SA), and the length, starting and end points of the curved slots 72 will limit and determine the extent of rotational movement which magnet units 12 are able to carry out at support structure 14. The rotational movement allowed will also determine the extent of re-orientation which the bottom working face 58 of housing 40 of magnet unit 12 will undergo during said rotation between respective end orientations.
As may perhaps be best appreciated from
It will be appreciated that the diameters of the shafts of guide bolts 66 and guide pins 68 are chosen to provide a loose glide fit when received in guide slots 72. Furthermore, as may be seen in
The thus described mounts of the magnet units 12 at support structure 14 allow the magnet units 12 to attain different rotational (operational) positions whereby the magnetic base 10 can be deployed to attach with all pole shoes 48 of both units 12 to engage with a plate-like ferromagnetic work piece PWP, as is schematically illustrated in
Turning next to
Post 32 carries a fixed toothed rail 35 which extends part way along the axial extension of post 32. Posts 32 and 34 form part of a gantry-type mount for power tool PT, and serve to support in displaceable manner a tool mounting bracket 36 of generally plate-like configuration having two cylindrical through holes through which posts 32, 34 extend, and a central cut out (not shown) through which the front end of power tool PT may be passed to point towards central window 18 of support structure 14. Power tool PT is immobilised against displacement and secured to gantry plate 36 by means of a clamping brace 37 that can be screwed to plate 36 using bolts. Finally, gantry plate 36 also serves to mount a pinion wheel (not shown) which meshes with toothed rail 35 to provide a rack and pinion drive for controlled back and forth translatory movement of gantry plate 36 along posts 32, 34 upon turning of handle wheel 38 which is coupled to the not illustrated pinion.
If desired, an additional arresting mechanism can be provided at the mounting structure 30 for securing the position of tool PT in any desired position along the extension of posts 32, 34. It will be noted that this mounting structure 30 allows a drill bit (tool element TE) of the power drill PT to be moved up and down and through central window 18 of support structure 14 to be brought into and out of engagement with a work piece PWP or CWP (as per
In use, in order to secure base 10 onto a work piece, clamping handles 74 are loosened such that magnet units 12 are free to rotate about their respective swivel axes SA. Due to the non-centric location of swivel axis SA with respect to the centre of gravity of units 12, due to threaded bores 64 at mounting plates 54 being located near an upper corner of the terminal end faces 44 of units 12, the units 12 will tend to rotate into a rotational position off-set from one in which the pole shoes 48 locate in a common plane, into a position similar to the one shown in
Support structure 114 comprises a top plate 115 which is generally U-shaped in top plan view, rather than annular as shown in
With this type of support structure 114 it is possible to use two upright tool mounting poles 132, 134 to mount and secure to base 110 a power tool having a work piece engagement element whose dimensions are larger than the diameter of window 18, eg a circular saw blade of a circular saw power tool (not illustrated) that can be mounted for plunger-like displacement along upright poles 132, 134, and whose diameter is such that it would be impeded by the presence of a continuous web extending between leg parts 119a and 119b.
Support structure 214 is again a single-piece cast body of non-magnetic metal (or alloy), with an annular top plate 215 having a central circular window 218. Annular top plate 215 extends into triangular web portions 216 and 217 at diametrically opposite ends which are co-planar with top plate 215. A pair of parallel leg plates 219 and 220 extend perpendicular to top plate 215 at the width-ward edges of triangular web portions 216, 217, so that in cross-section a more ‘edgy’ u-shaped configuration (as seen in
In this embodiment again, two magnet units 12 as described above are supported and secured between the facing parallel leg plates 219, 220. However, the mount is different to the one previously described.
Mounting plates 254 secured to the axial end faces of the housing (40) of magnet units 12 are of similar overall configuration to the ones illustrated in
Two mirror symmetric, straight guiding and mounting slots 272 are provided on either side of the curved incision 222 in the lower edge 223 of each leg plate 219, 220, extending parallel to said edge 223. Thus, slots 272 replace the four co-axial through holes 70 of the embodiment of
Rather than providing a separate clamping and/or arresting mechanism by way of which either one or both the translatory and the rotational degree of freedom of movement of each unit 12 at support structure 214 may be arrested and set, it is preferred to have one set of axle shoulder bolts 264 at one leg plate 219 secured with their bolt heads maintaining a small clearance gap to the facing surface of the leg plate, while providing either the other set of axle shoulder bolts 264 at the other leg plate 220 with an intervening clamping washer between bolt head and leg plate 220, which can be frictionally engaged/disengaged between bolt head and leg plate surface by tightening or loosening shoulder bolts 264 in their mounting bores at mounting plate 254 of magnet unit housing 40, or ensure that the length of the shoulder bolt is selected such as to allow tightening of it with its head against the facing side of leg plate 220 directly.
It will be appreciated that a tool mounting structure such as illustrated in
The magnetic tool base embodiment of
Firstly, the magnet units 312 are MLAY 1000×5 type, which while similar to the MLAY 1000×3 units 12, instead have five pairs of stacked, diametrically polarised cylindrical permanent magnets, each pair received within a respective, upright cylindrical cavity within the lower housing part 341, as perhaps best seen in
Next it will be noted that the magnetic base 310 is comprised of support structure 314 and a tool carrying pedestal unit 339 welded on an upper face of the former.
Support structure 314 is made from a steel sheet metal piece having adequate gauge to carry the operational loads and weights of the tool (PT), pattern cut and bent into shape as best shown in
It can be further noted that in comparison with the embodiment of
Furthermore, rather than having a separate pair of guiding slots, (see
As previously stated, box-like pedestal tower 330 is welded onto the top face of top plate portion 315 and comprises a pair of integral (or separately attached) vertical guide rails 334 at which is guided a tool carriage 336 which mounts in known fashion the motor of a plunger drill tool illustrated schematically at PT. Three-armed handle 338 cooperating with a rack and pinion (or other) drive train serves to move tool carriage 336 up and down with respect to top plate portion 315 (and thus support structure 314), thereby allowing an operator to bring a non-illustrated machining bit carried at a chuck coupled to the spindle of the tool motor in and out of controlled engagement with a work piece on which the magnetic base 310 can be placed and secured.
It will be noted that while the cut-out 318 does not extend into the central area of top plate portion 315, and thus tool PT is off-centre with respect to support platform 315, pedestal 330 can be weighted such as to minimise ex-centric loads that may otherwise tend to pray-off the magnetic attachment of magnet units 312 at the ferromagnetic work piece to be machined by the tool.
Finally,
It will be appreciated from the afore provided descriptions of different embodiments of the invention, that variations of the basic concept of the invention can be implemented by combining different features mentioned in connection with the different embodiments.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IB2015/055186 | 7/9/2015 | WO | 00 |
| Number | Date | Country | |
|---|---|---|---|
| 62022505 | Jul 2014 | US | |
| 62130586 | Mar 2015 | US |
