Currently, booming telecommunications technology and digital systems bring convenience to human life and generate a large amount of electromagnetic interference (EMI), which not only affects information security but also causes harmful electromagnetic radiation pollution (Liang, C.; Song, P.; Qiu, H.; Zhang, Y.; Ma, X.; Qi, F.; Gu, H.; Kong, J.; Cao, D.; Gu, J., Nanoscale 2019). To address these electromagnetic pollution problems, various EMI shielding materials have been developed (Wu, H.; Wu, G.; Ren, Y.; Yang, L.; Wang, L.; Li, X., Journal of Materials Chemistry C 2015, 3 (29), 7677-7690; Gan, W.; Gao, L.; Zhan, X.; Li, J., RSC Advances 2015, 5 (57), 45919-45927; Liang, C.; Song, P.; Qiu, H.; Huangfu, Y.; Lu, Y.; Wang, L.; Kong, J.; Gu, J., Composites Part A: Applied Science and Manufacturing 2019, 124, 105512). Among them, iron oxide, a typical magneto-dielectric material with both magnetic loss and dielectric loss, is one of the most attractive microwave-absorbing materials (Lou, Z.; Li, Y.; Han, H.; Ma, H.; Wang, L.; Cai, J.; Yang, L.; Yuan, C.; Zou, J., ACS Sustainable Chemistry & Engineering 2018, 6 (11), 15598-15607).
Wood is a natural lightweight composite that has excellent mechanical properties and unique mesostructures resulting from its natural growth (Song, J.; Chen, C.; Zhu, S.; Zhu, M.; Dai, J.; Ray, U.; Li, Y.; Kuang, Y.; Li, Y.; Quispe, N., Nature 2018, 554 (7691), 224). One of the best features of wood is its structural anisotropy with vertically aligned channels, which are used to pump ions, water, and other ingredients through the wood trunk to meet its metabolic needs (Chen, C.; Xu, S.; Kuang, Y.; Gan, W.; Song, J.; Chen, G.; Pastel, G.; Liu, B.; Li, Y.; Huang, H., Advanced Energy Materials 2019, 9 (9), 1802964).
Different approaches for the modification and functionalization of wood have been studied to improve wood quality and raise its value. Natural wood has been utilized to fabricate functional transparent wood composites that exhibit extraordinary anisotropic optical and mechanical properties (Jiang, F.; Li, T.; Li, Y.; Zhang, Y.; Gong, A.; Dai, J.; Hitz, E.; Luo, W.; Hu, L., Advanced Materials 2018, 30 (1), 1703453; Zhu, M.; Song, J.; Li, T.; Gong, A.; Wang, Y.; Dai, J.; Yao, Y.; Luo, W.; Henderson, D.; Hu, L., Advanced materials 2016, 28 (26), 5181-5187). A simple strategy for the large-scale fabrication of artificial polymeric woods with outstanding performance, including mechanical strength comparable to that of natural wood, preferable corrosion resistance to water and acid with no decrease in the mechanical properties, as well as excellent thermal insulation and fire retardancy has been reported. A stiff, thermally stable, and highly anisotropic carbonized wood composite with EMI shielding effectiveness by incorporating silver nanowires (AgNWs) has also been prepared (Yu, Z.-L.; Yang, N.; Zhou, L.-C.; Ma, Z.-Y.; Zhu, Y.-B.; Lu, Y.-Y.; Qin, B.; Xing, W.-Y.; Ma, T.; Li, S.-C., Science advances 2018, 4 (8), eaat7223; Yuan, Y.; Sun, X.; Yang, M.; Xu, F.; Lin, Z.; Zhao, X.; Ding, Y.; Li, J.; Yin, W.; Peng, Q., ACS applied materials & interfaces 2017, 9 (25), 21371-21381). Although the carbon composite is lightweight with good EMI shielding performance, AgNWs are expensive, and a high loading of AgNWs would result in complicated processing, large amounts of agglomerates, and poor mechanical strength.
For general application, wood materials usually need preservation and coloring, where the coloration is typically obtained by impregnating wood with organic pigments or coating wood sheets with toxic and volatile organic varnish (Yeniocak, M.; Goktas, O.; Colak, M.; Ozen, E.; Ugurlu, M., Maderas. Ciencia y tecnologia 2015, 17 (4), 711-722). These solutions are ineffective when exposed to UV radiation or heating.
Thus, materials constructed from wood are often covered in additional materials (e.g., paint). The purposes for painting wooden material include, but are not limited to, protecting the wood from pests, waterproofing the wood, blocking harmful UV light, cooling the interior of a dwelling, and adding aesthetic value to the home. Paint suffers from a number of drawbacks, such as expense from continued applications, susceptibility to heat, susceptibility to weather conditions, and susceptibility to UV radiation.
With the development of state-of-the-art techniques, iron oxide pigment has become the second most used inorganic pigment, and it includes multiple colors such as iron oxide red, iron oxide yellow, iron oxide brown, and iron oxide black. In particular, iron oxide brown is widely used as a typical brown pigment (Hradil, D.; Grygar, T.; Hradilová, J.; Bezdička, P., Applied Clay Science 2003, 22 (5), 223-236; Guskos, N.; Papadopoulos, G.; Likodimos, V.; Patapis, S.; Yarmis, D.; Przepiera, A.; Przepiera, K.; Majszczyk, J.; Typek, J.; Wabia, M., Materials Research Bulletin 2002, 37 (6), 1051-1061; Grygar, T.; Bezdička, P.; Hradil, D.; Doménech-Carbó, A.; Marken, F.; Pikna, L.; Cepriá, G., Analyst 2002, 127 (8), 1100-1107).
Despite the progress made, limitations on the direct application of magneto-dielectric materials or conventional metal-based materials in EMI shielding fields still exist due to high density, material thickness, fabrication difficulty, and unsatisfactory shielding effectiveness.
Thus, there is a need for EMI shielding materials that are lightweight, construable, thermally stable, and have strong absorption capacities.
Provided herein are compositions comprising wood and an inorganic magnetic material which is uniformly distributed throughout the wood.
Also provided herein is a process for preparing a composition described herein, the process comprising mineralizing wood with an inorganic magnetic material.
Further provided herein is a method for providing electromagnetic interference (EMI) shielding, comprising providing a composition described herein between a source of electromagnetic radiation and a space to be shielded from the electromagnetic radiation, thereby shielding the space from the electromagnetic radiation.
The compositions provided herein display an optical colored appearance, and excellent EMI shielding effectiveness due to enhanced magnetic loss tangent. Due to wood's mesoporous and interconnected porous network structure, the compositions can achieve these enhanced effects in as little as about 3 mm of thickness. The magnetic wood compositions keep the original wood micro- and nanostructures, including the aligned cell walls and the inside cellulose fibers, and display saturation magnetization of at least about 4.5 emu/g. 3-Millimeter thick magnetic wood showed about 5 to about 10 dB (or about 7 to about 10-fold) enhanced electromagnetic wave attenuation across X-band of about 8 to about 12 GHz compared to nonmagnetic wood of the same thickness. The compositions provided herein also have the unexpected benefit of coloring the treated wood. This coloring provides additional benefits with respect to coloring that paint cannot provide, including, but not limited to, longevity of coloring, enhanced resistance to heat, enhanced resistance to weathering, and enhanced resistant to UV radiation. Assembling smaller magnetic wood blocks into a large wooden model is readily achievable and of importance for industrial applications. Because wood is ubiquitous and lightweight, the compositions described herein are highly attractive for large-scale EMI shielding applications for buildings and electronics in space, military, and civilian applications.
The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawings will be provided by the Office upon request and payment of the necessary fee.
The foregoing will be apparent from the following more particular description of example embodiments.
A description of example embodiments follows.
Provided herein are compositions comprising wood and an inorganic magnetic material (e.g., a magnetic metal material) which is uniformly or substantially uniformly (e.g., uniformly) distributed throughout the wood, including wood compositions that have been mineralized with one or more inorganic magnetic materials (e.g., magnetic metal materials), e.g., according to a process disclosed herein. In some aspects, the wood is impregnated with the inorganic magnetic material.
Wood is a natural, lightweight composite that has excellent mechanical properties and unique mesostructures resulting from its natural growth. One feature of wood is its structural anisotropy with vertically aligned channels, which are used to pump ions, water, and other ingredients through the wood trunk to meet its metabolic needs. Generally, there are three primary chemical components in wood: cellulose, hemicellulose and lignin. Lignin is typically attributed with providing rigidity and brown color to natural wood. Delignified wood is thus often soft and white, and contains open micro- to nano-sized pores. Wood can also be mineralized, e.g., using an inorganic mineralization process. When wood is mineralized with a magnetic material, such as a magnetic metal material, magnetic wood can be obtained. When such material is a pigment, as iron oxide, for example, dark brown magnetic wood can be obtained through the mineralization process. “Wood”, as used herein, is meant to encompass wood in all of these forms. Thus, examples of wood include raw or natural wood, delignified wood and magnetic wood. Wood, including raw wood, delignified wood, and magnetic wood, can be in the form of wood chips, bark chips, sawdust, wood planks, wood blocks, wood slices, or the like.
Accordingly, in some aspects, wood is raw or natural wood.
The terms “raw wood” and “natural wood” are used interchangeably herein, and each refers to wood that has not been chemically modified. Typically, these terms refer to wood containing the complex polymers collectively known as lignin.
In some aspects, wood is delignified.
As used herein, the term “delignified wood” refers to wood wherein the lignin has been totally or substantially removed from the wood (e.g., by means disclosed herein). Delignification of wood beneficially results in increased space in the wood (e.g., in pores of the wood and/or the intermycelial space in the cell wall). Preferably, lignified wood maintains the mesostructures resulting from its natural growth, in particular, the micro- and nanostructures of natural or raw wood.
Thus, in further aspects, delignified wood has the micro- and nanostructures of natural wood, e.g., the aligned cell walls and/or inside cellulose fibers of natural wood.
As used herein to describe the structure of wood, the phrase “micro- and nanostructures” refers to the mesostructure of natural wood, and includes, for example, the interconnected pore network, aligned cell walls and/or cellulose fibers of natural wood.
The terms “a,” “an,” and “the” and the like used herein include both the singular and plural unless otherwise indicated or clearly contradicted by the context. Thus, “an inorganic magnetic material” includes one or more inorganic magnetic materials. Further, each inorganic magnetic material can be the same or different.
As used herein, the phrase “inorganic magnetic material” refers to an inorganic compound (e.g., metal-, such as transition metal- and/or earth metal-, based compound) that has or induces a magnetic field. In some embodiments, the magnetic material has a naturally occurring magnetic field. In some embodiments, the magnetic material has a magnetic field that must be induced (e.g., via application of an electric current). Non-limiting examples of magnetic metal materials include: iron, nickel, copper, cobalt, gadolinium, samarium, and neodymium, or an oxide, mineral or salt thereof, or a combination of the foregoing.
In some aspects, the inorganic magnetic material is a magnetic metal material. In further aspects, the inorganic magnetic material (e.g., magnetic metal material) is a transition metal or rare earth metal, or a salt or mineral (e.g., oxide) thereof, or a combination of any the foregoing. In yet another aspect, the inorganic magnetic material is a transition metal, a salt or mineral (e.g., oxide) thereof, or a combination of any of the foregoing. In still another aspect, the inorganic magnetic material is iron oxide, nickel oxide, copper oxide, cobalt oxide, a salt or mineral thereof, or a combination of any of the foregoing. In a particular aspect, the inorganic magnetic material is iron oxide.
In some aspects, the inorganic magnetic material is in the form of nanoparticles.
In an aspect, the compositions are anisotropic (e.g., structurally anisotropic). In further aspects, the compositions maintain the structural anisotropy of raw wood.
In an aspect, the composition is between about 1% and about 50% by weight inorganic magnetic material, e.g., between about 5% and about 40%, between about 10% and about 40%, between about 10% and about 25%, between about 15% and about 20%, about 15%, about 16%, about 17%, about 18%, about 19%, or about 20% by weight inorganic magnetic material. In yet further aspects, the composition is about 18% by weight inorganic magnetic material.
In an aspect, the composition is between about 50% and about 99% by weight wood, e.g., between about 60% and about 95%, between about 60% and about 90%, between about 75% and about 90%, between about 80% and about 85%, about 80%, about 81%, about 82%, about 83%, about 85%, or about 86% by weight wood. In yet further aspects, the composition is about 82% by weight wood.
Any combination of the aforementioned ranges are also envisioned.
As used herein the term “about” is used herein to mean approximately, roughly, around, or in the region of. When the term “about” is used in conjunction with a numerical range, it modifies that range by extending the boundaries above and below the numerical values set forth. In general, the term “about” is used herein to modify a numerical value above and below the stated value by a variance of 20 percent up or down (higher or lower), e.g., 10 percent up or down, 5 percent up or down, 4 percent up or down, 3 percent up or down, 2 percent up or down, or 1 percent up or down.
In another aspect, the composition shows at least about five times, e.g., at least about six times, at least about seven times, at least about 8 times, at least about nine times, or at least about 10 times, enhanced electromagnetic wave attenuation across X-band 8-12 GHz compared to non-magnetic wood (e.g., raw wood).
In another aspect, the composition further comprises one or more additional dyes and/or pigments. Pigments commonly used to color wood are widely available and include, but are not limited to, pigments colored purple (e.g., ultramarine violet (Al); han purple (Cu); cobalt violet; purple of cassius (Au), etc.), blue (e.g., cobalt blue; Egyptian blue (Cu); Prussian blue (Fe); etc.), green (e.g., cadmium green; chrome green (Cr); Scheele's green (Cu); etc.), yellow (e.g., orpiment (As); primrose yellow (Bi); naples yellow (Pb); etc.), orange (e.g., bismuth vanadate orange; cadmium pigments; etc.), red (e.g., red ochre (Fe); cinnabar (Hg); burnt sienna (Fe); etc.), and white (e.g., antimony white; lithopone (Ba); cremnitz white (Pb); etc.).
The compositions (e.g., magnetic wood) described herein can be in the form of a sheet, a tile, a board, a block, a plank or a slice, or a multi-layer composite of any one or more of the foregoing. The form (e.g., sheet, tile, board, block, plank, or slice) can have any shape or size. Selecting an appropriate shape and size for a particular use, such as construction, is within the abilities of a person skilled in the art.
The composition can also be in the form of a structure, such as a Faraday cage, comprising two or more smaller forms, such as those mentioned above. Means and methods of fastening, for example, two or more forms to one another are within the abilities of a person skilled in the art, and include glue, as well as other fasteners used in, for example, the construction industry, such as nails, screws, dowels, etc.
Also provided herein are processes for preparing the compositions described herein. In one embodiment, the process comprises mineralizing wood with an inorganic magnetic material. In another embodiment, the process comprises delignifying wood (e.g., raw wood), thereby forming delignified wood; and mineralizing the delignified wood with the inorganic magnetic material.
As used herein, the terms “mineralizing” and “mineralization” refer to embedding inorganic magnetic material into wood. Mineralization may substantially or only partially embed the inorganic material in the wood pore structures, and may form embedded nanoparticles, microparticles, or wire-like structures. Preferably, mineralization results in uniform or substantially uniform distribution of inorganic magnetic material throughout a volume of wood (e.g., the treated volume of wood). In some aspects, the inorganic magnetic material is embedded throughout the wood in the micro- and nano-pore structures of the wood. Mineralizing may be effected, for example, by equilibration of a wood sample with a liquid medium comprising a higher concentration of inorganic magnetic material, mechanical action (e.g., sonication), chemically (e.g., as by oxidation), or a combination of one or more of the foregoing.
In an aspect, mineralizing comprises submerging wood in a liquid medium comprising inorganic magnetic material, or a precursor thereof; and sonicating the liquid medium. In an aspect, the liquid medium is a solution. In an alternative aspect, the liquid medium is a mixture. In a particular aspect, the liquid medium comprises water. The inorganic magnetic material can be selected from any of the inorganic magnetic materials described herein. Examples of precursors of inorganic magnetic material include any of the magnetic metal materials described herein, such as any metal, or salt or mineral (e.g., oxide) thereof, or a combination of the foregoing, such as Fe3SO4. In a particular aspect, the inorganic magnetic material, or a precursor thereof, is or comprises Fe3SO4.
In some aspects, delignifying comprises treating wood (e.g., raw wood) with a solution comprising a strong base, and bleaching the wood.
As used herein, the term “strong base” is a base that completely, or nearly completely, dissociates in an aqueous solution. Examples of strong bases include, but are not limited to, sodium hydroxide, potassium hydroxide, lithium hydroxide, rubidium hydroxide, calcium hydroxide, barium hydroxide, strontium hydroxide, and the like. In some aspects, the strong base is a hydroxide base, such as sodium hydroxide.
In some aspects, the solution comprising a strong base comprises NaOH and Na2SO3 in water. In some aspects, bleaching the wood comprises boiling the wood in a solution of H2O2 in water.
Because the mineralization process described herein embues the resulting wood with an optical colored appearance, also provided herein are methods for coloring wood. The methods comprise any of the mineralizing and, optionally, delignifying processes described herein. By varying the amount (e.g., as measured by concentration) and identity of the inorganic magnetic material and/or additional dyes and/or pigments in the composition, the color of the resulting magnetic wood can be tuned. For example, iron oxide may be used to provide a dark red, brown, black or yellow color, cobalt oxide may be used to provide a blue or olive-green color, copper oxide may be used to provide a black color, and nickel oxide may be used to provide a green color. Non-magnetic metallic compounds may be used for additional coloration to achieve colors such as purple (e.g., ultramarine violet (Al); han purple (Cu); cobalt violet; purple of cassius (Au), etc.), blue (e.g., cobalt blue; Egyptian blue (Cu); Prussian blue (Fe); etc.), green (e.g., cadmium green; chrome green (Cr); Scheele's green (Cu); etc.), yellow (e.g., orpiment (As); primrose yellow (Bi); naples yellow (Pb); etc.), orange (e.g., bismuth vanadate orange; cadmium pigments; etc.), red (e.g., red ochre (Fe); cinnabar (Hg); burnt sienna (Fe); etc.), and white (e.g., antimony white; lithopone (Ba); cremnitz white (Pb); etc.). Combinations of one or more of the foregoing can be used to provide color tuning. Such colored wood is expected to have enhanced longevity, enhanced UV resistance, enhanced weather resistance, and/or enhanced heat resistance compared to wood treated with standard paint.
The hierarchical and porous structure of wood is shown herein to be useful as a directional lightweight 3D organic scaffold for in situ incorporation of inorganic magnetic material (e.g., nanoparticles) through a mineralization process, which endows the resultant wood with favorable magnetic properties, excellent EMI shielding effectiveness, as well as an optical brown appearance. Further, the magnetic wood can meet requirements for large-scale production due to the use of low cost and vast resources, as well as scalable fabrication methods.
Accordingly, also provided herein is a method for providing electromagnetic interference shielding, comprising providing a composition described herein between a source of electromagnetic radiation and a space to be shielded from the electromagnetic radiation, thereby shielding the space from the electromagnetic radiation. In some aspects, the composition is in the form of construction material (e.g., planks) or a structure (e.g., a Faraday cage).
Abstract: Currently, due to the rapid development of communication technology, electromagnetic interference (EMI) and irradiation have become an emerging environmental pollutant. In this study, for the first time, hierarchical and porous structured wood was used as the lightweight 3D organic scaffold for the incorporation of magnetic iron oxide nanoparticles through in situ mineralization process that endows the woodblock with favorable appearance as well as magnetic and EMI shielding properties. The two-step process involves the removal of lignin from natural wood (delignification) via cooking and bleaching followed by inorganic mineralization. The resultant magnetic wood displays an optical brown appearance and possesses typical magnetic hysteresis behavior with a saturation magnetization of 4.5 emu/g for the whole wood. More importantly, the obtained magnetic wood is much lighter than traditional magnetic metal and construable for aerospace and military applications. Notably, the 3 mm thick magnetic wood shows 5-10 dB (or 7-10×) enhanced electromagnetic wave attenuation across the X-band of 8-12 GHz compared to nonmagnetic wood with the same thickness. The enhanced electromagnetic wave absorption of magnetic wood is mainly due to its enhanced magnetic loss tangent compared to nonmagnetic wood. This work provided an inspiring strategy to develop sustainable, lightweight, and environmentally friendly wood for high functional magnetic applications.
Introduction: Herein, the fabrication of magnetic wood based on the in situ deposition of magnetic Fe3O4 nanoparticles into a delignified wood template through an inorganic mineralization method is reported. The morphology, microstructure, chemical components, and magnetic characteristics of the obtained wood samples were investigated. The original structure of the wood was well preserved. The EMI shielding effect of magnetic wood with wood-ferrite multilayers was studied, and adequate signal strength attenuation was observed by applying magnetic wood as a shield during the test. A series of tests using air, natural wood, and delignified wood as control groups for EMI shielding effect studies were carried out, and magnetic wood was shown to be very effective across the X-band of 8-12 GHz. The study indicated that the magnetic wood is a promising candidate for various applications, such as a green shielding material in construction, furniture, decoration, packing, etc.
Results and Discussion: Inspired by the unique structure of natural wood, magnetic wood with an optical brown appearance and an excellent EMI shielding property was fabricated via lignin removal followed by an inorganic mineralization process, as shown in
Then, darker brown magnetic wood can be obtained through an inorganic mineralization process (
At the start of the fabrication process, wood slices with a thickness of 3 mm were obtained by cutting a hardwood block along the longitudinal direction (tree growth direction); these slices were then used as the basic material for magnetic wood preparation. The natural wood has a pale-yellow color due to the light absorption capability of lignin. A facile two-step process to remove the lignin from natural wood was used. Wood slices were soaked in a boiling solution containing NaOH and Na2SO3 (
The morphology and microstructure of natural wood, delignified wood, and magnetic wood were also systematically investigated. As shown in
It is notable that the outstanding advantage of magnetic wood is its magnetic properties, which result in significantly enhanced EMI shielding performance.
S11=10*log10(P1r/P1) (1)
S21=10*log10(P2/P1) (2)
where P1 is the total power provided by the PNA, P1r is the reflected power from the UWB antenna, and P2 is the power received by the horn antenna.
Frequency sweeps from approximately 5 to approximately 12 GHz were used to identify the EMI shielding properties of natural wood, delignified wood, and magnetic wood, as shown in
Without wishing to be bound by theory, the schematic diagram of the EMI shielding mechanism of magnetic wood is illustrated in
Conclusion: In summary, a ready process of alternating incubation cycles assisted by sonication impregnation was introduced to transport a ferric salt precursor into the mesoporous wood substrate, leading to magnetic wood. Magnetic Fe3O4 nanoparticles were deposited into the porous 3D structured organic wood scaffold by an in situ mineralization. Due to its natural mesoporous and interconnected porous network structure as well as enhanced magnetic loss tangent, excellent EMI shielding effectiveness was achieved in the 3 mm thick magnetic wood, which show an approximately about 7 to approximately about 10× times improvement over its nonmagnetic counterpart, making the magnetic wood an attractive candidate as an electromagnetic wave shielding material. Both the wood and iron element are abundant on Earth, and the fabrication process is environmentally friendly and scalable. Furthermore, the obtained magnetic wood is construable and much lighter than bulk magnetic metal. Attributed to the abovementioned merits, this novel magnetic wood is highly attractive for large-scale EMI shielding applications for buildings and electronics in space, military, and civil.
Experimental Section
Materials and Chemicals: Hardwood is the wood featured in this work and the dimension of the wood slices is 50 mm×80 mm with a thickness of 3 mm. The chemicals used for removing the lignin from the wood were NaOH (>98 wt %, Sigma-Aldrich), Na2SO3 (98.5 wt %, Sigma-Aldrich), and H2O2 (30 wt % solution, Fisher Scientific). The chemicals used for impregnation to prepare the magnetic wood were FeSO4.7H2O (MW=278.01 g/mol, Fisher Scientific) and Na2CO3 (MW=105.99 g/mol, Fisher Scientific). The solvents used were ethanol (Fisher Scientific) and deionized (DI) water. All other chemicals were analytical grade and used as received without further purification.
Wood Delignification Treatment: In the cooking process, the wood slices were immersed in a solution including NaOH (2.5 mol/L) and Na2SO3 (0.4 mol/L) and boiled for 12 hours (h). The slices were then rinsed in hot distilled water at least three times to remove most of the chemicals (
Fabrication of Magnetic Wood: Nanosized Fe3O4 particles firmly attached to the inner surface of the wood cell walls by performing alternating incubation cycles with FeSO4 and Na2CO3 solutions. An incubation cycle is defined as immersing the lignin-removed wood slice in 0.5 mol/L FeSO4 under agitation in a shaker for 24 h, sonication-assisted at least three times (10 min every time) to allow for in-depth diffusion into the porous wood structure, and then degassed for 10 minutes (min) to ensure full infiltration. The wood slice was then briefly rinsed in deionized (DI) water and then transferred to 0.5 mol/L Na2CO3 under agitation for another 24 h (sonication-assisted at least three times (10 min every time) to allow for in-depth diffusion into the porous wood structure, and then degassed for 10 min to ensure full infiltration). After being washed several times with DI water, the specimens were then dried in the oven while being pressed between two pieces of glass at 60° C. for 24 h.
Characterization: Scanning electron microscopy (SEM, S3700 Hitachi Ltd. Japan) was used to examine the morphology of the natural wood slices, delignified wood slices, and magnetic wood slices. The fixed samples were coated with a layer of approximately 30 Å thick gold. The accelerating voltage was 10 kV and the working distance was 11 mm. For elemental analysis of wood samples, energy dispersive X-ray spectroscopy (EDS) analysis was performed during SEM examination. The wood powder was deposited onto the KBr slice, and the Fourier Transform Infrared Spectroscopy (FTIR) spectra of the composite was recorded using a Nicolet FTIR 5700 spectrophotometer (Bruker, Germany) in transmission mode over the range of 500 to 4000 cm−1 with a 4 cm−1 resolution at 25° C. X-ray diffraction (XRD) tests were conducted on an X-ray diffractometer (UI tima IV, Japan) using Cu kα radiation at 40 kV and 30 mA. The scan was from a two theta of 5° to 40° at a step size of 0.05°. The thermal behavior of natural wood, delignified wood, and magnetic wood samples were measured using SDTQ600 (TA Instruments, USA) under nitrogen atmosphere from 40 to 800° C. at a heating rate of 10° C. min−1. The X-ray Photoelectron Spectroscopy (XPS) was measured in an AXIS UltraDLD (Shimadzu, Japan) using an Al kα X-ray source and operating at 150 W. Each sample powder was dried in vacuo and 10 mg was weighed for each sample. Magnetic properties of the three kinds of wood samples were characterized with a vibrating sample magnetometer (Lake shore 7400). The measurement of the magnetization versus the applied magnetic field was conducted at 300 K. The EMI shielding property test was carried out by using a network analyzer (Agilent PNA E8364A), a commercial UWB (Ultra-wide-band) antenna and a standard horn antenna. The test samples were carefully cut into 22.86×10.16 mm2 strips and assembled into a box.
The foregoing Example 1 has been described in Lightweight and Construable Magnetic Wood for Electromagnetic Interference Shielding, June 2020, Advanced Engineering Materials 22(10) DOI:10.1002/adem.202000257, the entirety of which is incorporated herein by reference.
Abstract: Cellulose and a nonclassical mineralization process was used to fabricate a bioinspired nanohybrid material that exhibited structural features and properties similar to those of human hard tissues. A hydrogel with highly compacted and aligned cellulose nanofibers was made. The cellulose hydrogel was thoroughly mineralized with hydroxyapatite nanocrystals, using poly(acrylic acid) as a soluble template for precursor minerals, which infiltrated the nanocompartments of the aligned cellulose nanofiber network. The ultrastructure and mechanical properties of the mineralized gels were strikingly similar to those of bone and dentin, which supports further use of cellulose-based fibrillary materials as affordable, biocompatible scaffolds for repair and regeneration of hard tissues. The versatility of the bioinspired mineralization processes used here can broaden the applications of these cellulosic nanohybrids.
Introduction: Scaffolds for repairing and regenerating human hard tissue defects which should mimic the chemical, structural, and mechanical properties of natural bone/dentin and have appropriate biochemical and nano/micro topographical features to trigger positive cell and tissue responses. The basic building block of bone and dentin is a mineralized nanostructure of collagen fibrils that are interpenetrated and surrounded by platelets of hydroxyapatite (HAp) nanocrystals. Nanoscale replication of the hierarchical nanoapatite assembly within the collagen fibril has been proven to contribute to the mechanical properties of biomimetic scaffolds and to be critical to the ability of the matrix to confer key biological properties, including cell proliferation and differentiation, formation of focal adhesions by cells, and cytoskeletal arrangement. Thus, biomimetic mineralization of the nanofibers, which mimics the chemical components and hierarchical structure of bone and dentin in micro and nanoscales, can produce an ideal candidate hybrid material for the repair and/or regeneration of damaged bones and/or teeth.
Various natural or synthetic polymer-based composites/hybrids, that is, HAp-mineralized biopolymers, including collagen matrix, poly(lactic acid) (PLA), poly(glycolic acid) (PGA), poly(lactic acid-co-glycolic acid) (PLGA), poly(ε-caprolactone) (PCL), chitosan, and elastin-like polypeptides, have been developed with biomagnetic hierarchical structures and unique mechanical properties. However, a hybrid material that incorporates nano and microstructural features of the extracellular matrix, with mechanical properties resembling those of natural hard tissues, and biocompatible, affordable, and readily available biopolymers has not been achieved to date. The use of cellulose and other nature-derived polymers presents an opportunity to develop these challenging biocomposites due to the wide array of manufacturing methods for these polymers as well as the variety of organisms from which they can be sourced.
Cellulose is a naturally occurring polymer with outstanding mechanical properties. Cellulose also exhibits excellent biocompatibility, abundance, biodegradability, nontoxicity, low-cost, and accessibility as it can be extracted from lignocellulosic biomass or synthesized from specific bacteria. The use of cellulose as a base component for fabricating hydrogels and other constructs for biomedical applications has gained significant attention. The functional groups in the backbone of cellulose and its derivatives have been used to manufacture biocompatible hydrogels with unique structures and multiple functionalities that enable their use in biomedical applications. However, the mechanical properties of nanocellulose hydrogels are limited, impeding their applicability in hard tissue regeneration. To overcome the low mechanical properties of cellulose scaffolds as well as to improve the bioactive properties for hard tissue regeneration, mineralization of cellulose hydrogels with HAp and other calcium phosphates has been actively investigated in recent years. For most of these studies, either simulated body fluids or other supersaturated solutions of Ca2+ and PO3− were used as ionic sources for the nucleation and growth of calcium phosphate minerals on insoluble cellulose matrices. The minerals produced using these mineralizing solutions were deposited on or near to the surface of the cellulose matrix, forming microstructural aggregates of HAp nanocrystals. The resultant nanostructure of the nanocellulose/HAp hybrids are notably different from that of natural hard tissues and have relatively lower hardness.
During mineralization of the extracellular matrix of hard tissues in nature, insoluble collagen fibrils act as a structural template in which the interstices inside the fibrils serve as confined nanocompartments for mineral deposition. Thorough intrafibrillar mineralization of the structural matrix can be obtained in vitro using biomimetic methods. Polyanions stabilize prenucleation clusters that bind to and infiltrate the fibrillar collagen and subsequently transform into amorphous calcium phosphate and, finally, crystalline Hap with their direction parallel to the long axes of the collagen fibrils as in the case of bone. Poly(aspartic acid), poly(acrylic acid), and even some polycations have been used in in vitro biomimetic models as soluble active templates for collagen mineralization. However, few biopolymer-based fibrillary structures other than collagen have been biomineralized with HAp using this or similar biomimetic processes. The presence of nanocompartments in the structural matrix seems to be necessary for facilitating the penetration of the polyanion-stabilized amorphous clusters and confining the minerals inside the insoluble templating structure during transformation into the stable crystalline phase. This has limited the applicability of polymeric structures as alternative organic matrices in directing mineralization using processes that mimic the one for mineralizing collagen. Molecular self-assembly of the polymers that form the scaffold, such as those in collagen and elastin polymers, or controlled dense compaction of the fibrils in the structure can be exploited to provide the necessary nanocompartments and enable mineralization. In this work, a bioinspired hybrid hydrogel made of highly compacted and aligned cellulose nanofibers that was thoroughly mineralized with embedded HAp nanocrystals was fabricated. The obtained bioinspired hybrids exhibited structural features and properties similar to those of human hard tissues.
Results and Discussion: Nature-derived wood fiber has a hierarchical structure with one large microfiber composed of thousands of aligned nanofibers (
Visualization by scanning electron microscopy (SEM) of the aCNF hydrogels revealed that these gels contained fibers of about 8-10 μm in diameter (
After 28 days of immersion in the biomimetic mineralizing solution (4.5 mM CaCl2, 4.2 mM K2HPO4, 50 mg/L, 450 kDa PAA), the aCNF hydrogels were fully mineralized with a continuous network of minerals throughout the full section of the m-aCNF fibers. Twenty-eight days was the minimum period needed to obtain the m-aCNF gels. The minerals were tightly packed and thoroughly infiltrated the cellulose nano-fiber bundles (
The nanostructure of m-aCNF contained platelet-like nanocrystals of about 100 nm in length and about 50 nm in width, as visualized in SEM micrographs of the cross section of m-aCNF fibers (
Further characterizations of the chemistry and structure of aCNF and m-aCNF materials, including energy-dispersive X-ray spectroscopy (EDS), selected area electron diffraction (SAED), X-ray diffraction (XRD), and attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR) confirmed the existence of carbonated HAp nanocrystals within the cellulose fibers of the in-aCNF gels.
C, Ca, and P elemental mappings by EDS confirmed the thorough mineralization throughout the nanofiber bundle (
It was confirmed that the crystals infiltrating the m-aCNF gels were HAp by XRD (
Thus, the alignment of cellulose nanofibers in aCNF hydrogels appeared to be a key structural feature in the successful and thorough infiltration of minerals in the m-aCNF materials when using PAA as the mineral precursor stabilizer. The much smaller and aligned nanospaces of the aCNF gels in comparison to nonaligned CNF gels might play an analogous role in intrafibrillar mineralization of m-aCNF to that of gap zones in self-assembled fibrillary collagen structures in natural hard tissues. Nanocompartments also play a critical role during biomimetic intrafibrillar mineralization of synthetic collagen fibrillary structures and self-assembled fibers of elastin-like recombinant polymers.
Thermogravimetric analysis (TGA) confirmed that the m-aCNF composite contained large amounts of minerals. The m-aCNF composite showed higher thermal stability during TGA experiments than nonmineralized aCNF (
The highly ordered and highly mineralized structure of intrafibrillar mineralization at the nanoscale is considered to be the foundation of biomechanical properties of natural hard tissues. The elastic modulus and hardness of the m-aCNF nanohybrid structures by nanoindentation was determined. It was assessed that the mechanical properties of our mineralized cellulose-based hybrids after rehydration, that is, close to natural conditions, were comparable to those of mouse cortical bone and human dentin (
Conclusions: TEMPO-oxidized cellulose hydrogels with highly compact and well-aligned nanofibers were fabricated and mineralized with HAp crystals using a biomimetic method to obtain a hybrid nanocomposite with nanostructural features (composition, distribution, structure, orientation of crystals) and mineral content resembling those of natural hard tissues. The exceptional mechanical properties (elastic modulus and hardness) of m-aCNF nanohybrids were comparable to those of natural hard tissues, including human dentin and mouse cortical bone, in hydrated conditions. Thus, this nanocellulose-based biohybrid is a promising candidate material for hard tissue repair and regeneration. The versatility in the fabrication methods of cellulose could be utilized to tailor the structure and properties of hybrid cellulosic materials. Similarly, the bioinspired mineralization processes, such as the use of soluble templates to stabilize mineral precursors, may be used to produce cellulose-based hybrids with high contents of minerals other than HAp. The latter might expand the use of cellulosic nanohybrids beyond biomedicine.
Experimental Section
Fabrication of aCNF Hydrogel: Nanofibrillar cellulose hydrogel with a cellulose weight percentage of 1.44 was prepared from softwood pulp. First, 2 g of dry weight softwood pulp was added to 100 mL of DI water containing 0.032 g of TEMPO, 0.2 g of NaBr, and 6 mL of 12.5 wt % NaClO solution (Sigma-Aldrich, St. Louis, Mo., USA). NaOH (0.5 M) was added to maintain a pH==10.5 at ambient temperature. After 2 h, the pH of the resulting mixture showed no further change, and the reaction was terminated. The oxidized cellulose fibers dispersion was immersed in a 0.1 M CaCl2) solution in a mold and sonicated for 10 min to initiate gelation. Finally, the gel precursor was left to stand at room temperature for 24 h to obtain well-formed hydrogels. The resulted cellulose hydrogel was gently taken out and washed with DI water.
Mineralization of aCNF: CaCl2 (9 mM) and 4.2 mM K2HPO4 (Sigma-Aldrich, St. Louis, Mo., USA) solutions were prepared in a Tris-buffered saline (TBS) at pH 7.4 and 37° C. PAA with a molecular weight of 450 kDa (Sigma-Aldrich, St. Louis, Mo., USA) was used as a mineralizing agent and dissolved in a phosphate solution of 100 mg/L before being mixed with an equal volume of calcium counterion solution. Thus, a mineralization solution of PAA (450 kDa) at 50 mg/L concentration was prepared. Cellulose hydrogels were cut into 5×5×5 mm cubes and incubated in the aforementioned mineralizing solution at 37° C. with agitation. Mineralizing solutions were refreshed every 3 days. After 28 days, the cellulose hydrogel cubes were collected and rinsed with DI water twice. Cellulose hydrogel cubes were dried with serial dehydration in ethanol and critical point drying (Samdri-780A, tousimis, Rockville, Md., USA) for further characterization with nonmineralized specimens.
Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM): The morphologies of the specimens were imaged with a field emission gun SEM (Hitachi SU8230, Tokyo, Japan) operated at an accelerating voltage of 3 kV. All specimens were sputter-coated with a 5 nm-thick iridium layer. For elemental analysis of the mineralized samples, energy-dispersive X-ray spectroscopy (EDS) analysis was performed during SEM examination. Mineralized cellulose hydrogels were crushed into fine-grained powders in liquid nitrogen, dispersed in ethanol, and dropped on a lacey carbon-coated Nickel TEM grid with a 200 mesh size. Samples were analyzed using a TEM (FEI Tecnai G2 Spirit BioTWIN, Thermo Fisher Scientific, Waltham, Mass., USA) operated at 120 kV in bright-field (BF), dark-field (DF), and selected area electron diffraction (SAED) modes.
Attenuated Total Reflectance-Fourier Transform Infrared Spectroscopy (ATR-FTIR): FTIR analysis of the dried aCNF gel and m-aCNF hybrid was performed using an FTIR spectrometer (Nicolet iS50, Thermo Fisher Scientific, Waltham, Mass., USA), equipped with a built-in diamond attenuated total reflection (ATR) for single-spot ATR measurement. Each spectrum was the result of signal-averaging of 32 scans at a resolution of 2 cm−1 with a wavenumber range of 400 to 4000 cm−1.
X-ray Diffraction (XRD): The crystal structure of aCNF, m-aCNF, and HAp disks was characterized using a microdiffractometer system with a two-dimensional area detector (AXS, Bruker, Billerica, Mass., USA) operated at 40 kV and 35 mA. The detector covered the angular range 2θ of 17.5 to 60°. The data was collected with two frames per collection time and 1500 s for each frame. The results were analyzed using JADE8 software (Materials Data Inc., JADE, Livermore, Calif., USA).
Thermogravimetric Analysis (TGA): The thermal behavior of the dried cellulose samples before and after mineralization was measured using a 409 PC (Netzsch STA, Selb, Germany). The samples were heated under a nitrogen atmosphere from room temperature up to 480° C. at a heating rate of 10° C. min−1.
Nanoindentation: Mechanical properties of the aCNF and m-aCNF samples were examined using a nanoindentor (XP, MTS Systems Corporation, Eden Prairie, Minn., USA) equipped with a Berkovich tip at room temperature. TestWorks 4 software (MTS Systems Corporation, Eden Prairie, Minn., USA) was used to analyze the elastic modulus and hardness. The dried aCNF, m-aCNF, human dentin, and mouse cortical bone were embedded in epoxy resin, sectioned to reveal an indentation surface and polished with polishing papers (SiC; 600, 800, and 1200) and alumina slurries (1, 03, and 0.05 un). Cortical bone samples were obtained by sectioning the midshaft of one femur from a healthy wild type 9-week-old male mouse (courtesy of Professor Lincoln Potter, University of Minnesota, IACUC exempt). The human dentin samples were obtained from a pull of unidentified third molars with no apparent signs of decay that were extracted at the University of Minnesota, School of Dentistry Clinics (IRB exempt). The roots were removed from the crown and then cut perpendicularly to their longitudinal axis at the middle third from the crown. A total of at least seven indents were performed on the specimen surfaces. The maximum indentation depth was set at 2000 nm. For the rehydrated specimens, the embedded specimens were rehydrated in DI water overnight and covered with a piece of soaked tissue before the tests. Sectioned surfaces were kept wet, and at least seven indents were ran for each sample during nanoindentation tests. The Oliver-Pharr data analysis method was used to analyze the elastic modulus and hardness at the depth of 2000 nm. Analysis of the statistically significant differences on mechanical properties among groups was performed with one-way ANOVA with Turkey's multiple comparison post-hoc test. The level of statistical significance was set at p<0.05.
The foregoing Example 2 has been described in Bioinspired Mineralization with Hydroxyapatite and Hierarchical Naturally Aligned Nanofibrillar Cellulose, Yipin Qi, Zheng Cheng, Zhou Ye, Hongli Zhu, and Conrado Aparicio, ACS Applied Materials & Interfaces, 2019, 11 (31), 27598-27604 DOI: 10.1021/acsami.9b09443, the entirety of which is incorporated herein by reference.
The teachings of all patents, published applications and references cited herein are incorporated by reference in their entirety.
While example embodiments have been particularly shown and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the embodiments encompassed by the appended claims.
This application claims the benefit of U.S. Provisional Application No. 63/107,133, filed on Oct. 29, 2020. The entire teachings of this application are incorporated herein by reference.