This disclosure relates generally to safety valves used to control the flow of fluids through a conduit or pipe. More specifically, this disclosure relates to safety valves designed to stop the flow of fluid upon the separation or rupturing of the valve.
The transfer of a fluid from a reservoir to a receiver through a conduit or pipeline is a routine occurrence in many applications. Typically, such a transfer includes a conventional safety device, such as an on-off valve capable of controlling the flow of fluid through the conduit. However, such conventional safety valves typically are not usually capable of stopping the flow of fluid when the conduit or pipeline is ruptured.
U.S. Pat. No. 6,591,864 relates to a pressure release valve for use on fuel tanker trucks which can rollover in an accident. There is a requirement for such valves to become sealed in the event of a rollover to prevent the escape of volatile and flammable fluid from within the tanker. The valve comprises a movable plunger and a fixed seat which can move axially towards and away from each other to open and close the valve. One of the valve seat and plunger is provided with magnetic inserts, while the alternate component is ferromagnetic so that magnetic attraction between the two components act to bias the valve towards a closed condition.
Accordingly, there is a continual need or desire to provide an improved method or system including a safety valve that enhances the safety of transferring fluid from a reservoir to a receiver when an internal or external force or event causes the connection between the reservoir and receiver to rupture.
In satisfying the above need, as well as overcoming the enumerated drawbacks and other limitations of the related art, the present disclosure provides a safety valve designed to stop the flow of fluid through a conduit or pipe when an internal or external force causes the valve to rupture in a predetermined region. The safety valve generally comprises a valve body forming a channel through which the fluid may flow.
According to one aspect of the present disclosure, the valve body comprises a first region, a second region, and a separation region. The first region includes a first magnet having a passageway that is part of the channel. The second region includes a second magnet that is sized to fit into the channel and to allow fluid to flow around its periphery. The second region also includes a spring in contact with the second magnet and the valve body; and an annular seat that is part of the channel and sized to mate with the second magnet. The separation region is designed such that the valve body will rupture in this region upon the application of the internal or external force. The first magnet and the second magnet are positioned so that their poles interact with one another to create a magnetic force having a magnitude that causes the spring to move either in compression or extension, thereby, allowing fluid to freely flow through the channel from the second region to the first region. When the valve ruptures in the predetermined separation region, the magnetic force between the magnets is reduced to allow the spring to cause the second magnet to mate with the seat, thereby, stopping the flow of fluid through the channel. Preferably, the magnets are arranged such that the magnetic force is one of magnetic repulsion.
According to another aspect of the present disclosure, the first or second magnet may be coated with a material capable of protecting the magnet from the effects of the fluid flowing through the valve. The Currie point at which at least one of the first and second magnets partially loses its magnetism is about 150° C.
The valve body may be made from any material known to one skilled in the art including, but not limited to aluminum, brass, stainless steel, ceramics, and a thermoplastic resin. Preferably, the separation region of the valve body is at least partially made from a material that is different than the material used to make the first and second regions of the valve body. This difference in materials between the separation region and the first and second regions can be used to allow the separation region to rupture upon the occurrence of an external or internal force. The external or internal force that causes the separation region to rupture may be a shearing force, a stretching force, a compressive force, a thermal change, or chemical attack or degradation.
According to another aspect of the present disclosure, a method is provided to stop the flow of fluid through a conduit or pipe when an internal or external force causes the conduit or pipe to rupture in a predetermined region. The method comprises the steps of causing fluid to flow through a pipe or conduit, wherein the pipe or conduit is adapted to include the safety valve described above and herein; applying an external force to the safety valve; rupturing the safety valve in the predetermined separation region; allowing the spring in the safety valve to force the second magnet to mate with the seat in the valve; and causing the flow of fluid through the conduit or pipe to stop.
The method of the stopping of the flow of fluid through a conduit or pipe when an internal or external force causes the conduit or pipe to rupture in the predetermined region may also comprise the steps of causing fluid to flow through a pipe or conduit, the pipe or conduit including the safety valve; applying an external force to the safety valve; rupturing the safety valve in the predetermined separation region; allowing the first and second springs in the safety valve to force the first or second magnets to mate with the first or second seats in the valve; and causing the flow of fluid through the conduit or pipe to stop.
The fluid flowing through the pipe or conduit may be a non-hazardous liquid or gas, such as water or air, as well as any flammable, toxic, corrosive, and/or combustible gas or liquid. The fluid may be a fuel used to operate a combustion engine.
According to another aspect of the present disclosure, a system for transferring a fluid provided with a safety mechanism that will stop the flow of fluid through the system when an internal or external force causes a predetermined region in the system to rupture is provided. This system generally comprises a fluid supply reservoir or line; a fluid receiver; a pipe or conduit through which fluid flows from the fluid supply reservoir or line to the fluid receiver; and a safety valve coupled to the pipe or conduit so that fluid flows through the safety valve. The safety valve used in the system includes a region predetermined to rupture upon the application of the internal or external force. When the internal or external force causes the safety valve to rupture, the fluid flowing through the pipe from the reservoir to the receiver is stopped.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is in no way intended to limit the present disclosure or its application or uses. It should be understood that throughout the description and drawings, corresponding reference numerals indicate like or corresponding parts and features.
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The top section 53 of the channel 50 also includes a spring 70 and an annular seat 75 that acts as a sealing surface. The annular seat 75 is sized to mate with the top peripheral surface of the sealing magnet 60. The spring 70 being located such that it is in contact with the bottom surface of the magnet 60 and the bottom surface of the top section 53 of the channel 50.
The first magnet 40 in the first region 3 and the second magnet 60 in the second region 5 are positioned such that their like poles interact with one another establishing a magnetic force. In the Example shown in
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The separation region 7, which is located in the valve body 1 between the first 40 and second 60 magnets, is designed to rupture due to the application of an internal or external force. Such an internal or external force, may include but not be limited to, a shearing force, a stretching force, a compressive force, a thermal change (e.g., increase/decrease in temperature), or a chemical degradation or attack that alters or weakens the material properties exhibited by separation region 7. Upon rupturing of the valve 1 in the predetermined area 85 of the separation region 7, the first region 3 and the second region 5 of the valve 1 may partially or fully separate from one another.
Upon the separation of the second 5 and first 3 regions, the magnetic repulsive force between the magnets 40, 60 is at least partially reduced so that the force exerted by the spring 70 on the second magnet 60 is larger than said magnetic repulsive force. The spring 70 forces the second magnet 60 to mate with the annular seat 75, thereby, eliminating the space between the magnet 60 and the seat 75 through which fluid can flow. Thus the flow of fluid from the reservoir 25 through the second region 5 of the valve 1 is stopped. The fluid present in the conduit 80 between the receiver 30 and the first region 3 of the valve 1 may leak from the conduit 80 to the surrounding environment after the valve is ruptured through the channel in the first region 3 of the valve 1. Typically, this will not be an issue when the fluid is not hazardous or there is only a small length of conduit 80 between the receiver 30 and the first region 3 of the valve 1.
According to another aspect of the present disclosure, fluid can be prevented from leaking from the conduit 80 located between the receiver 30 and the first region 3 of the valve 1 after the valve is ruptured. Since leakage from the conduit 80 is eliminated in this embodiment, the length or size of conduit 80 located between the receiver 30 and the first region 3 of the valve 1 can be any length limited only by the parameters associated with the intended application. Referring now to
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In this scenario, the spring 70 in the second region 5 forces the second magnet 60 to mate with the annular seat 75 in the second region 5, thereby, stopping fluid from flowing from the reservoir 25 through the conduit 80 and the second region 5 of the valve 1. Similarly, the spring 110 in the first region 3 forces the first magnet 40 to mate with the annular seat 115 in the first region 3, thereby, stopping fluid from leaking from the conduit 80 between the receiver 30 and the first region 3 of the valve 1.
The first and second magnets 40, 60 located in the first and second regions 3, 5 of the valve 1 may be any type of magnetic material that retains its magnetic properties after being removed from a magnetic field that is known to one skilled-in-the-art. Examples of such permanent magnetic materials may, include but not be limited to, Rare Earth magnets, ceramic magnets, flexible magnets, and Alnico magnets. Rare Earth magnets may include Neodymium Iron Boron (e.g., Nd2Fe14B, often abbreviated to NdFeB) and Samarium Cobalt (e.g., Sm1Co5 and Sm2Co17) magnets. Ceramic magnets may include those known as doped ferrite magnets (e.g., BaFe2O3 or SrFe2O3). A flexible magnet is a special type of ceramic magnet in which the ceramic magnet powder is bonded in a flexible binder. Alnico magnets represent a class of magnets that include aluminum, nickel, and cobalt in its composition.
The magnets may optionally be coated with a material that is capable of protecting the magnets from the chemical or physical effects of the fluid flowing through the valve. Examples of such protective materials or coatings may, include but not be limited to, vacuum deposited aluminum chromate, cadmium chromate, and other inorganic materials, as well as fluoropolymers (e.g., Teflon®, Viton®, etc.) and other organic coatings. The protective material or coating is preferably selected to be resistant to the chemical nature of the fluid flowing through the valve.
According to another aspect of the present disclosure, the composition may be selected based upon its useful operating temperature range. Referring to
The valve body 1 may be made from any material known to one-skilled-in-the art to be compatible with the fluid flowing through the conduit 80. Examples of such materials include but are not limited to aluminum, brass, stainless steel, ceramics, and thermoplastic resins. The separation region 7 of the valve body 1 may be made completely or partially from a material that is different in composition (i.e., difference in alloy, etc.) than the material used in the first 3 and second 5 regions of the valve body 1. The material used in making the separation region 7 of the valve body 1 may be selected based upon any material property determined to be useful in ensuring that the rupturing of the valve 1 will occur in the separation region 7. Several examples of such material properties include elastic modulus, Poisson's ratio, shear modulus, mass density, tensile strength, compressive strength, and thermal expansion coefficient, among others. In addition, if desired, the wall thickness of the separation region 7 may be less than the wall thickness of the first 3 or second 5 regions of the valve body 1. The separation region 7 may also optionally include indentations or other features designed to initiate rupturing upon the application of an internal or external force.
Another objective of the present disclosure is to provide a method of stopping the flow of fluid through a conduit or pipe 80 when an internal or external force causes the pipe or conduit 80 to rupture at the predetermined separation region of the safety valve 1. The fluid flowing from the reservoir 25 through the conduit 80 and safety valve 1 to the receiver 30 may be any flammable, toxic, corrosive, or combustible liquid or gas. The receiver 30 may be an engine, motor, tank, reservoir, fuel transfer system, nozzle, shut-off valve, or another pipe or conduit. For example, fuel from a fuel supply tank may flow through a fuel line through the safety valve to a fuel transfer device. In this case, the safety valve is designed to be mounted or coupled to the vehicle. The occurrence of an external force, such as a collision or roll-over of the vehicle, may cause the safety valve to rupture in the separation region of the valve. Upon such rupturing, the fuel flowing from the supply side (i.e., from the fuel supply tank through the fuel line) is stopped by the magnet being forced to mate with the seat in the second region 5 of the safety valve 1, while fuel in the conduit between the first region 3 of the safety valve 1 and the fuel transfer device may also optionally be stopped from leaking.
The safety valve 1 may also optionally include an on-off valve junction reversibly coupled to the first 3 and/or second 5 regions of the valve 1. The on-off junction (not shown) may be coupled to the first region 3 or second region 5 of the valve body 1 through the use of any means known to one skilled-in-the-art, including but not limited to screw threads 20, 21, quick disconnects, or clamps. The intention of an on-off junction is to provide a means through which the first region 3 or the second region 5 of the valve 1 can be removed from the conduit 80 after the separation region 7 of the valve 1 has ruptured. For example, an operator may manually or electronically cause an on-off valve junction in communication with the second region 5 of the valve to close and an on-off valve junction in communication with the first region 3 of the valve 1 to close, thereby, allowing the operator to remove the first and second regions 3, 5 of the valve 1 from the corresponding conduit 80 without any leakage of fluid being encountered. A new safety valve 1 may then be placed in line, coupled to the on-off valves such that when the on-off valves are opened, the fluid flows from the second region 5 through the separation region 7 and the first region 3 of the safety valve 1. The on-off valve junctions may comprise any valve type known to one skilled-in-the-art including such examples as ball valves, butterfly valves, check valves, and gate valves, among others.
The use of the safety valve is also anticipated to be useful for the flow of non-hazardous liquids (e.g., water, etc.) and gases (e.g., air, etc.) in situations where it is desirable to stop the flow of the liquid or gas from a supply line or reservoir. The safety valve may be used in systems to stop the flow of non-hazardous liquids and gases upon rupturing of the valve without exceeding the scope of the present disclosure.
A person skilled in the art will recognize that the measurements described are standard measurements that can be obtained by a variety of different test methods. The test methods described in the examples represents only one available method to obtain each of the required measurements.
The foregoing description of various embodiments of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Numerous modifications or variations are possible in light of the above teachings. The embodiments discussed were chosen and described to provide the best illustration of the principles of the invention and its practical application to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the invention as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled. Additional information describing one of the embodiments of the present disclosure is provided as Attachment A to this disclosure, the entire contents of which are, hereby, incorporated in their entirety by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US11/39383 | 6/7/2011 | WO | 00 | 3/27/2013 |
Number | Date | Country | |
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61351980 | Jun 2010 | US |