The present invention relates generally to a package for accommodating and dispensing product. More particularly, the present invention relates to a package closure using magnetic material.
Various packaging devices exist for accommodating and dispensing consumable products. Such packages may be designed to permit repeated opening and closing to access the product contained therein. One type of reopenable package includes a package having a product accommodating compartment and a foldable flap cover.
An example of one such package for accommodating and dispensing sticks or slabs of gum is shown in commonly assigned U.S. Pat. No. 7,159,717 where the package includes two compartments separated by a hinge where the two compartments may be foldably closed over one another to arrange the package between an open position permitting dispensing of the chewing gum slabs therefrom to a closed position.
In order to maintain the folded package in a closed position, the package shown in the '717 patent includes a foldable flap which is folded over the two compartments and tucked into a slot. To open the package, the flap must be removed from the slot and hingedly lifted to permit opening of the package compartments.
Another example of a package for gum sticks or slabs is shown in commonly assigned U.S. Pat. No. 7,533,773. In this embodiment, a cover overlies a packet. The cover has an openable flap which also opens the packet. As with the embodiment of the '717 packet, the flap is closed by tucking the flap into a slot on the front wall of the cover.
Other examples of gum packages are known which use a foldable flap to cover a dispensing opening.
It is desirable to provide a package for accommodating and dispensing consumable products such as chewing gum which provides a further closure mechanism.
The present invention provides a package for containing and dispensing contents. The package includes a housing having package interior for accommodating the contents. A pair of package portions define an opening for accessing the package interior. A closure is formed of magnetic material. The magnetic material is placed on at least one of said package portions for permitting re-openable closure of the packaging portions. The magnetic closure has a magnetic field strength of about 50-400 gauss measured at a distance of no greater 1 mm.
In one embodiment of the present invention, a package is provided for containing a plurality of products. The package includes a package housing having a first portion including a first product accommodating pocket having an open end for dispensing the product. A second portion is connected to the first portion by a hinge member. The first and second portions are mutually foldable at the hinge member to arrange the package housing between an open position providing access to the pocket and a closed position whereby the second portion overlies the first portion preventing access to the pocket. The first and second portions each include a mutually magnetically attractable material applied directly thereon and disposed in aligned facing relationship. The magnetic material provides for mutual magnetic engagement in the closed position to releasably maintain the package housing in the closed position.
Preferably, the second portion of the package housing also includes a second open ended product accommodating pocket.
The present invention further provides a package assembly for accommodating and dispensing a plurality of elongate consumable products. The package assembly includes a package housing for supporting the products. The package housing includes a first product accommodating compartment and a second product accommodating compartment separated by a hinge. Each product accommodating compartment has an open face facing the hinge. The product accommodating compartments are foldable about the hinge in a book-like fashion. A flexible magnetic material is applied to each compartment and positioned to be in mutual magnetic engagement upon closably folding the compartments about the hinge.
The present invention employs magnetic material as a closure for packaging. It is contemplated that the magnetic material may be applied and used to permit the reopenable closure of a package. In its broad aspect, the present invention employs magnetic material to hold two packaging components closed. When these packaging components are opened, they provide access to the contents of the package.
As used herein throughout, the term magnetic material may refer to any of a wide variety of magnetic and/or magnetizable materials. Such materials may include conventional magnets which may be magnetically attractive to certain non-magnetized metallic materials such as steel, metalized foils and the like.
In another preferred aspect, the magnetic materials may be materials which are magnetizable so as to be magnetically attracted to one another.
More specifically, in the present invention, the magnetic material may include any materials having magnetic and/or magnetizable properties, including but not limited to, ferromagnetic materials which may include magnetic or magnetizable elements such as ferrite members which are placed, incorporated, deposited, suspended, embedded or otherwise carried by a binding material or carrier. The carrier permits placement of the magnetic material on the package. The ferrite material may be arranged to have mobility within the carrier for magnetizable purposes.
The carrier material may include and/or have the characteristics of, for example, adhesive, laminates, paints, inks, other printing materials, hot melts and combinations thereof. The carrier permits the magnetic material to be deposited on the packaging substrate or into the packaging substrate in a manner which adheres the material to the substrate. Polymers and/or waxes are examples of materials that may be used as carrier materials and which also may function as an adhesive carrier. As used herein, the binder or carrier is referred to as an adhesive as it is applied so as to adhere to the substrate. For example, polyolefin and EVA may be used as an adhesive carrier.
Various methods of placing the magnetic material onto the substrate (which by way of examples as shown herein, include paperboard blanks for forming packages) are within the contemplation of the present invention. For example, such methods may include but not be limited to direct coating via ferrite polymer extrusion, calendaring, and/or magnetic strip lamination (
It is further contemplated that the magnetic material may be magnetized, either prior to placement or after placement on the packaging substrate.
It is further contemplated that the magnetic material, with or without a carrier, may be placed directly on the package substrate. In the alternative, the magnetic materials may be placed on a separate layer which is then placed on the packaging substrate. For example, a rigid magnetic disk could be formed by known forming techniques such as compaction molding, extrusion molding and injection molding (
Non-limiting examples of materials which may be used and techniques for applying such materials are shown and described in the following U.S. patents, each of which are incorporated by reference herein for all purposes: U.S. Pat. No. 3,897,288, issued Jul. 29, 1975; U.S. Pat. No. 4,427,481, issued Jan. 24, 1984; U.S. Pat. No. 4,693,775, issued Sep. 15, 1987; U.S. Pat. No. 4,835,624, issued May 30, 1989; U.S. Pat. No. 5,762,263, issued Jun. 9, 1998; U.S. Pat. No. 6,127,002, issued Oct. 3, 2000; U.S. Pat. No. 6,774,171, issued Aug. 10, 2004; U.S. Pat. No. 6,790,378, issued Sep. 14, 2004; U.S. Pat. No. 7,128,798, issued Oct. 31, 2006; U.S. Pat. No. 7,338,573, issued Mar. 4, 2008; and U.S. Pat. No. 7,501,921, issued Mar. 10, 2009.
Referring now to
Package 10 may also be provided with an overwrap (not shown) to environmentally seal the contents of the package. If desired, the overwrap may employ a tamper evident strip.
Package 10, includes a package housing 115, and is generally formed of paperboard material folded from a flat flexible blank. While paperboard is the preferred material, other well known materials and combinations thereof may also be employed. Such materials may include paperboard, cardboard, laminates, foils, plastics and combinations thereof. The package 10 of the present invention may be formed from a single flat paperboard blank or a pair of paperboard blanks secured to one another.
The paperboard blank or blanks are arranged into the configuration shown in
As will be described in further detail hereinbelow, the location where edges 50 and 52 overlap, forms a hinge member 55 for providing foldable closure of the package housing 11 in book-like fashion from an opened condition shown in
While the package of the present invention is opened about a hinge, other types of openable movement between these compartments are contemplated. Such other types of structure may include, for example, a slide cover.
In order to maintain the package housing 11 in a closed condition, the present invention employs magnetic material applied to the compartments 12 and 14. Preferably, in the present embodiment, the magnetic material is a flexible magnetic material having ferrite material in an adhesive carrier which is more fully shown and described in the above incorporated U.S. Pat. Nos. 7,128,798 and 7,338,573. The magnetic material used is a magnetizable material which is subsequently magnetized to be mutually magnetically attractive. As particularly shown in
As noted above, in one preferred embodiment, the magnetic material may include ferrite material arranged in a binder or carrier for mobility within the carrier for magnetizable purposes. Also, it is contemplated that the magnetic material may be placed on the package substrate such that the ferrites are aligned in the carrier and which is subsequently more fully magnetized on the substrate.
The blank 80 is used to form one of the components 12, 14 shown in
The magnetic material forming, for example, strips 60, 62 is placed on the foldable front wall 86. Upon placement of the magnetic material on the substrate, the ferrites in the binder become aligned providing a weak magnetic field. The magnetic material in this condition is subject to subsequent magnetization so that the magnetic material becomes more fully magnetized having a magnetic field strength as discussed hereinbelow. It is contemplated that the weak magnetic field prior to full magnetization would have a maximum field strength of less than 50 gauss. This weak magnetic field strength allows ease of handling of the substrate during processing.
An example of a technique used to apply a magnetic adhesive to a package and a method of magnetizing the material is generally described in above incorporated U.S. Pat. No. 7,501,921.
Referring again to the package 10 shown in
It is contemplated that the closure of the present invention provides a package more easily opened and closed by the consumer and presents one or more of a tactile, visual and audible (“click”) indication of closure.
The holding characteristic of the magnetic material may depend, for example, on the strength of the magnetizing field for the strips 60, 62, (field strength), the magnetic properties of the ferrite material, the mobility of the ferrite materials within the carrier material, the magnetizability of the domains within the ferrite materials, the arrangement of the magnetic field in poles per linear inch, the amount of the magnetic material in the carrier, the thickness of the strips, the amount of magnetic material on opposing closure surfaces, the overlap and alignment of the magnetic material on opposing surfaces when the package is closed. Such arrangements can determine the desired holding strength when the package is closed, i.e., the minimum or maximum force desired to open the package.
The magnetic field strength of the fully magnetized magnetic material is influenced by the mass, shape, location, magnetizing pole arrangement, which in the present invention is 22 alternating poles per linear inch, magnetic saturation efficiency, magnetic alignment efficiency, size and type of magnetic material employed. In the present embodiment, a magnetic field strength of no less than about 50 gauss is provided. The magnetic field strength is measured at a distance of no greater than 1 mm from the surface of the magnetic material. A standard gauss meter, known in the art, is used to effect such measurements. While a magnetic field strength of about 50 gauss or greater is contemplated, a more preferable range is between 50-400 gauss, with a most preferable range of 100-200 gauss being contemplated. This magnetic field strength is generated by strips 60 and 62 being, for example, 8 mils thick, 21.5 mm wide and 85 mm long. The magnetic field strength is desirably sufficient to maintain the package in closed condition during handling. For example, the magnetic field strength should be sufficient so that if the package is grabbed by one of the compartments 12 or 14 and the other compartment is placed in a downward direction, the compartments will not open under gravitational forces.
The magnetic field strength employed, however, must be such that the package may be easily opened by the consumer by manual manipulation of the compartments 12 and 14 about the hinge member 55. The structure, arrangement and magnetic field strength of the strips 60 and 62 is such that it is contemplated that the compartments 12 and 14 may be opened by convenient one-hand operation. The compartments 12 and 14 may be, for example, opened by the consumer by using a thumb in sliding fashion or fingernail between the closed compartments to effect opening thereof about hinge member 55.
In the presently preferred embodiment, the holding force between the two strips 60 and 62, which can also be expressed as the force required to separate the magnetic strips 60 and 62, is selected to be no less than 10 mg/mm2. Such a holding force maintains the package in closed condition under gravitational forces and during normal handling yet still may be opened conveniently by the consumer. In calculating such required holding forces, certain factors are considered. These factors include the distance of the magnetic strips from the hinge, the distance of the products contained in the package from the hinge, the weight of the filled package, and the surface area of the magnetic strips.
In addition, while the magnetic field strength of the magnetic strips 60 and 62 in the closed condition should be sufficient to maintain adequate closure, the magnetic field strength at a distance therefrom should rapidly dissipate. The present invention selects the magnetic field strength for the magnetic strips 60 and 62 to be such that when measured at a distance of about 5 mm from the surface of the magnetic material, the magnetic field strength is no greater than 10 gauss.
A preferred upper limit of the magnetic field strength is selected so that it does not exceed 400 gauss. By providing a magnetic field strength at an upper limit of 400 gauss and more preferably an upper limit of 300 gauss, it assures that at short distance away from the strips the field strength rapidly dissipates. For instance, the package will not attract unwanted magnetically attractable materials thereto. In addition, the magnetic material will not adversely impact items that may come in direct (or nearly direct) contact with the magnetic material. Such items include, but are not limited to, credit cards, subway cards, hotel cards, and other items having magnetic strips. Also, as the field strength dissipates to no greater than about 10 gauss at 5 mm, it will also not adversely impact certain devices which are susceptible to magnetic interference at close proximity.
As noted above, the package of the present invention is preferably used with gum slabs having paper wrappers thereover. Non-magnetically attractive wrappers are preferred as there is no magnetic interference between the wrappers and the magnetic adhesive used as the closure. However, it is contemplated that a magnetically attractive wrapper may be employed. The magnetic attraction between the wrappers can be selected such that a slight holding force is provided so as to releasably retain the wrapped slabs in the pockets under light magnetic attraction.
While strips 60 and 62 of the magnetic adhesive material are shown preferably covering the entire front walls 26 and 28 of compartments 12 and 14, other arrangements of the magnetic adhesive material are within the contemplation of the present invention, examples of which are described below.
It is additionally contemplated that the magnetic closure of the present invention may be used in combination with a resealable adhesive which is applied to the package. For example, with respect to the packages shown in the figures herein, the locations for the magnetic material may include discrete locations. Such locations may include magnetic materials and separate locations which include resealable adhesives. These resealable adhesives are of the type which are well known in the packaging art and which may include low tack adhesive which includes cohesive properties. The resealable adhesives may provide a relatively weak re-openable adhesive engagement between the package portions. This engagement can be assisted by the use of the magnetic material described herein, such as magnetic materials having a lower magnetic field strength. The tack of the adhesive employed may be one of several variables that may be used to obtain the desired holding capability for the package.
Moreover, it is contemplated that the magnetic material described above, in addition to adhering to the substrate, may itself also provide resealable adhesive properties so that to the applied magnetic material serves both as a weak adhesive closure and a magnetic closure. It is contemplated that in either situation the combination of the adhesive closure and the magnetic closure provides the desirable re-openable closability of the package of the present invention.
Referring to
As shown in
A further example of arrangement of the magnetic materials on the packaging housing is shown in
The present invention contemplates use of magnetic adhesive applied to the side flaps to both serve as the adhesive binding the front walls to the flaps as well as providing the magnetic attraction necessary to provide for magnetic closure of the package housing 11′. Magnetic adhesive areas 29′ may be applied to the faces of the side flaps in such a manner and location that when folded thereover, front walls 26′ and 28′ are adhered thereto and thus form compartments 12′ and 14′. It is contemplated that the magnetic adhesive is selected to have sufficient magnetic characteristics and/or thickness so that even when it is covered by the front walls 26′ and 28′, the magnetic field strength will be such that sufficient magnetic attraction will be provided between the compartments 12′ and 14′ to maintain the package housing 11′ in closed condition.
It is further contemplated that the magnetic material may be applied to the inside of front walls 26′ and 28′. The magnetic material in this instance would be sufficient to hold the package closed even with two layers of paperboard therebetween.
Other placements and locations of the magnetic materials and/or magnetic adhesives are contemplated by the present invention such that the adhesives used to form the package housing can also be used to provide the magnetic closure.
While the embodiments described above depict one example of a package employing magnetic material as a closure, the present invention is not limited thereto. With reference to
With reference to
A further packaging embodiment is shown with respect to
In
Again, any configuration and arrangement of magnetic material as described above may be employed. As an example, the inside wall of flap 316 may include a magnetic adhesive dot 330. The dot 330 would be engageable with a similar dot 332 on the front wall 336 of upper compartment 312 to close the flap over upper compartment 336 with compartment 314 removed. With compartments 312 and 314 attached and in a folded condition, the back surface of compartment 314 (not shown) may also include an aligned adhesive dot (not shown) for engagement with adhesive dot 330 of flap 316 to close the flap over the folded compartments. Other arrangements of the locations of the magnetic material may be provided so as to permit various arrangements of closing the compartments singly or together.
Referring to now to
In the present illustrative embodiment, a strip 430 of magnetic material may be placed on the outside of wall flap 416 to engage a corresponding strip 432 of magnetic material on the front wall 426 of lower compartment 414. The strips are formed of magnetic material as above described. In order to provide such engagement, the distal edge 416a of flap 416 is folded inwardly prior to folding the flap 416 over the lower compartment. This places the strip 430 in engagement with the strip 432. This provides re-openable closure in a manner described above. The embodiment described with respect to
Referring now to
Referring now to
Turning now to
Turning now to
The above-referenced embodiments are shown by way of non-limiting example. The present invention can be employed with a wide variety of package housings to permit magnetic closure of the packages. As described herein, the present invention is particularly useful with respect to gum packages. Various other configurations of gum packages may also employ the magnetic closure of the present invention. Non-limiting examples of gum packages which could employ the magnetic closure of the present invention are as follows: U.S. Pat. No. D484,046, issued Dec. 23, 2003; U.S. Pat. No. D516,422, issued Mar. 7, 2006; U.S. Pat. No. D521,862, issued May 30, 2006; U.S. Pat. No. D531,498, issued Nov.7, 2006; U.S. Pat. No. D545,188, issued Jun. 26, 2007; U.S. Pat. No. D619,454, issued Jul. 13, 2010, U.S. Patent Publication No. 2003/0080020, published May 1, 2003; and U.S. Patent Publication No. 2005/0218201, published Oct. 6, 2005.
In addition to the gum packages described hereinabove by way of example, the magnetic closure of the present invention may be used in a wide variety of other packaging configurations such as bags, where the open portion of the bag can be closed using magnetic material.
Also, an openable “fin” closure may be constructed using magnetic material as a closure mechanism.
a housing having a package interior for accommodating said contents;
a pair of package housing portions defining an opening for accessing said package interior;
a closure formed of magnetic material applied to at least one of said packaging portions for permitting re-openable closure of said package portions, said closure having a magnetic field strength of between about 50-400 gauss, measured at a distance of no greater than 1 mm.
a first compartment for containing said product and a second compartment containing said product, said first and second compartments being foldably joined by a hinge for movement between an open and closed position;
said first and second compartments each including said flexible magnet positioned for magnetic engagement in said closed condition.
said magnetic material providing openable closure of said flap with said compartment.
a package housing having a first portion including a first product accommodating pocket having an open end for dispensing said product, and a second portion connected to said first portion by a hinge member;
said first and said second portions being mutually movable about said hinge member to permit articulation of said package housing between an open position providing access to said pocket and a closed position wherein said second portion overlies said first portion preventing access to said pocket;
said first and said second portions each including a mutually magnetically attractable magnetic material applied directly thereon and disposed in aligned facing relationship for mutual magnetic engagement in said closed position to releasably maintain said package housing in said closed condition.
a package housing for supporting said products;
said package housing including a first product accommodating compartment and a second product accommodating compartment separated by a hinge;
each said product accommodating compartment having an open end adjacent said hinge, said product accommodating compartments being foldable about said hinge in a book-like fashion; and
a flexible magnetic material adhesively applied to each compartment and positioned to be in mutual magnetic engagement upon closably folding said compartments about said hinge.
a substrate defining a back wall, and a foldable front extent said substrate being foldable to form a product containing pocket;
a magnetizable material applied to said foldable front extent, said magnetizable material including ferrites within a polymer carrier, said magnetizable material being subject to subsequent magnetization on said substrate.
determining the center of gravity of product contained in each said compartment;
determining the distance of said hinge from said center of gravity;
determining the distance of each said front wall from said hinge; and
depositing a mutually attractive magnetic material on said front walls having mass sufficient to maintain said package in said closed position under gravitational forces and allow manual opening of said package by a container.
a pair of package housing portions defining an interior therebetween for accommodating said consumable products;
a closure applied to each package housing portion for permitting re-openable closure of said pair of package housing portions;
said closure including an adhesive material for adhesively closing said package housing portions and a magnetic material for magnetically closing said package housing portions.
Various changes to the foregoing described and shown structures would now be evident to those skilled in the art. Accordingly, the particularly disclosed scope of the invention is set forth in the following claims.
This application claims priority to U.S. Provisional Patent Application No. 61/407,385 filed on Oct. 27, 2010; U.S. Provisional Patent Application No. 61/408,091 filed on Oct. 29, 2010; and U.S. Provisional Patent Application No. 61/408,112 filed on Oct. 29, 2010, the contents of which are incorporated herein by reference in their entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US11/54119 | 9/30/2011 | WO | 00 | 9/23/2013 |
Number | Date | Country | |
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61408091 | Oct 2010 | US | |
61408112 | Oct 2010 | US | |
61407385 | Oct 2010 | US |