Isolated DC current sensors remotely sense or measure DC current. Some isolated DC current sensors include a transformer or the like that have a primary side and a secondary side. The primary side typically has one turn or, just a few turns and is for passing the DC current. The DC current flowing through the primary side generates a field that ultimately induces a current in the secondary side, which is referred to as the secondary current. The secondary current generated in the secondary side of the transformer is measured and is provided as an output that is indicative of or proportional to the DC current. One of the benefits of such isolated DC current sensors is that there is no physical connection between circuits generating the measured current and the DC current sensing circuits.
A method for measuring current includes passing a DC current through the primary side of a transformer and driving the secondary side of the transformer with an AC voltage, wherein the current in the secondary side of the transformer reaches a plateau. The current in the secondary side of the transformer is measured during the plateau, wherein the measured current is proportional to the DC current.
The first core 102 is wound with a first winding 110 and the second core 104 is wound with a second winding 112. For illustration purposes, only a few turns of windings 110, 112 are shown in
A secondary current IS flows through the windings 110, 112 in response to the drive voltage VD and the DC current IDC. Under ideal circumstances, the secondary current IS peaks at values of positive peak current IP+ and negative peak current IP−, which both have an amplitude of IDC/N, where N is the turns ratio in each of the windings 102, 104. In the example of
Under real conditions, the permeability of the cores 102, 104 is not infinite, leakage inductance exists, and the windings 110, 112 have resistance. As such, the secondary current IS does not instantly follow the DC current IDC. An example of the secondary current IS under non-ideal circumstances is shown by the graph of
An example embodiment of the present current sensor samples or otherwise measures the secondary current IS at one or both of the plateaus 126, 128. By timing the measurement to coincide with one or both of the plateaus 126, 128, the measurement is accomplished during a plateau period tP when the secondary current IS has reached a plateau. In some example embodiments, the timing for the measurement is correlated with the frequency of the drive voltage VD so that the measurement occurs during the plateau period tP. In other examples embodiments, the secondary current IS is monitored for a plateau 126, 128 and the measurement is taken when a plateau 126, 128 is reached. For instance, a monitor (not shown) may monitor the secondary current IS and generate an instruction to perform the measurement when the derivative of the secondary current IS is zero or changes substantially, which is indicative of a plateau 126, 128. In other instances, the monitor may monitor the secondary current IS for a period of no change, which is indicative of the plateau. The above-described methods of monitoring for the plateau 126, 128 are applicable to all of the current sensor embodiments described herein.
The drive voltage VD in conventional current sensors is static, meaning that the frequency and amplitude of the drive voltage VD are constant. In such situations, the secondary current IS may not reach a plateau when the DC current IDC is large. For example, the secondary current IS may be in the form of a triangular wave with no plateau or its peak may not reach the value of IDC/N. In situations where the drive voltage VD is high in order to enable high secondary currents IS resulting from high DC currents IDC to plateau, the sensor 100 may be using excessive energy by creating excessive plateau periods tP when the DC current IDC is low. For example, the static amplitude of the drive voltage VD may be kept high, which generates a long plateau period tP, which may be longer than necessary to perform the measurement. The problem with generating the long plateau period tP is that the drive voltage VD remains high all the time, which consumes excessive power. The current sensors described herein include dynamic drive voltages, which overcome the above-described issues with static drive voltages.
The current sensor 300 measures the DC current IDC, which is illustrated in
The secondary 308 of the transformer T1 is coupled to the output 310 of the voltage supply 302, which outputs the drive voltage VD. The drive voltage VD is a square wave, which in the example of
The value of the secondary current IS measured by the current measuring device 314 is fed back to the voltage supply 302, which generates the drive voltage VD in response to the secondary current IS. In some examples, the voltage supply 302 generates the drive voltage VD that maintains the plateau peak tP,
When the DC current IDC falls, the secondary current IS also falls, which results in an increase in the plateau period tP. The increase in the plateau period tP is not required and may be large due to a high drive voltage VD, which consumes unneeded power. The sensor 300 overcomes this problem by reducing the drive voltage VD when the secondary current IS drops. Accordingly, the sensor 300 does not consume the power required to generate the high drive voltage VD when the secondary current IS is low.
In other examples or in addition to the examples described above, the voltage supply 302 may change the frequency of the drive voltage VD in response to the secondary current IS For example, when the secondary current IS is low, the frequency of the drive voltage VD can be increased because less time is required for the secondary current to reach a plateau 126, 128. When the secondary current IS is high, the frequency of the drive voltage VD can be reduced in order to provide time for the secondary current IS to reach a plateau 126, 128.
Various methods may be employed to monitor the secondary current IS and change the drive voltage VD. In some examples, the amplitude of the drive voltage VD is directly related to the secondary current IS. Far example, drive voltage VD is a function, such as a linear function, of the secondary current IS. In some examples, a scaling factor multiplies either the secondary current IS or the drive voltage VD. Accordingly, an increase or decrease in the secondary current IS results in a proportional increase or decrease in the drive voltage VD. The same may apply to examples where the frequency of the drive voltage VD is changed in response to the secondary current IS.
The first driver 410 includes a transistor Q1 coupled in series with a transistor Q2. The transistors described in
The second driver 414 is similar to the first driver 410 and includes a transistor Q3 and a transistor Q4 that are coupled in series at a node N2. The node N2 is coupled to the secondary 416 of the second transformer T3. The gates of the transistors Q3, Q4 are coupled by an inverter 424. The input of the inverter 424 and the gate of the transistor Q3 are coupled to the clock 422. Accordingly, the transistors Q2 and Q3 turn on and off together and the transistors Q1 and Q4 turn on and off together. The result is that one transformer charges by way of the DC current IDC and the other is simultaneously reset.
The drivers 410, 414 are coupled to a dynamic voltage supply 430 that generates a positive drive voltage V+ and a negative drive voltage V−, wherein the amplitudes and/or frequencies of the drive voltages V+, V− are set in response to the secondary currents IS1, IS2 of the transformers T2, T3. As shown by the configuration of the drivers 410, 414, the secondaries 412, 416 of the transformers T2, T3 have either the positive drive voltage V+ or the negative drive voltage V− applied to them. More specifically, when the node N1 is coupled to the positive drive voltage V+, the node N2 is coupled to the negative drive voltage V− and vice versa. Accordingly, only one transformer at a time is in saturation. There may be some loss between the voltage supply 430 and the nodes N1, N2, however, in this example, the drive voltages V+, V− are considered to be applied to the nodes N1, N2 irrespective of any loss.
The secondaries 412, 416 are coupled to a bridge 434, which is coupled to a shunt resistor RS. The first secondary current IS1 and the second secondary current IS2 flow through the bridge 434 and generate a shunt voltage VS across the shunt resistor RS, which is indicative of and/or proportional to the secondary currents IS1, IS2. The shunt resistor RS is coupled to a sample and hold circuit 440, which in the example of
The voltage across the capacitor C1 is the output voltage VOUT of the current sensor 400. The output voltage VOUT is fed back to the voltage supply 430, wherein the voltage supply 430 modulates or changes the drive voltages V+, V− in response to the output voltage VOUT. The example of
The example of the sensor 400 of
The other side of the secondary 504, the positive voltage supply 514, and the negative voltage supply 516 are coupled to a drive circuit 520. The drive circuit 520 includes a transistor Q5 and a transistor Q6 coupled at a node N4, which is coupled to the secondary 504 of the transformer T4. The transistor Q5 is coupled to the positive drive voltage 514 and the transistor Q6 is coupled to the negative voltage supply 516 by way of a current limiter 522. In some examples, the current limiter 522 is set to a current value that is nearly equal to the saturation current of the transformer T4.
The gates of the transistors Q5, Q6 are driven by a clock 526 that produces a square wave as shown in
The current sensor 500 drives the secondary 504 of the transformer T4 with the positive drive voltage V+ for the duration D. During this period, the DC current IDC induces the secondary current IS, which flows through the shunt resistor RS. When the voltage across the shunt resistor RS reaches a plateau, the voltage measuring device 510 measures the voltage. Accordingly, the voltage at the plateau corresponds to a secondary current IS of IDC/N. During the period of 1-D, the negative drive voltage V− is coupled to the secondary 504 through the current limiter 522. This coupling causes the transformer T4 to reset by forcing it close to saturation. At some time after the voltage measuring device 510 measures the voltage across the shunt resistor RS, the positive drive voltage V+ is changed or modulated to reflect the secondary current IS. More specifically, the positive drive voltage V+ is changed to maintain the plateau in the secondary current IS within predetermined boundaries when the drive voltage V+ is applied to the secondary 504. The result is accurate current measurements when the DC current IDC is high and low power dissipation when the DC current IDC is low.
The operation of a DC current sensor is described by the flow chart 600 of
While illustrative and presently preferred embodiments of current sensors have been described in detail herein, it is to be understood that the concepts may be otherwise variously embodied and employed and that the appended claims are intended to be construed to include such variations except insofar as limited by the prior art.
This application claims priority to U.S. provisional patent application 61/931,373 of Isaac Cohen for MAGNETICALLY COUPLED DC CURRENT SENSOR filed on Jan. 24, 2014, which is incorporated by reference for all that is disclosed.
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5552979 | Gu | Sep 1996 | A |
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Number | Date | Country | |
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20150212116 A1 | Jul 2015 | US |
Number | Date | Country | |
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61931373 | Jan 2014 | US |