This application incorporates by reference, and claims priority to and the benefit of, German patent application serial number 10241153.0, filed on Sep. 5, 2002.
The present invention generally relates to a releasable stud for a shoe sole and to a shoe having at least one such stud. In particular, the invention relates to a magnetically releasable stud for a soccer shoe and to a soccer shoe having at least one such stud.
For many kinds of shoes, studs are used to improve traction. For example, with a soccer shoe or a golf shoe, studs are used to penetrate the grass surface on which the shoe is used, thereby preventing the shoe from sliding.
Shoes with studs that can be releasably fastened thereto are desirable for several reasons. First, differently shaped studs may be selected and used under different conditions. For example, one type of stud may be used where the ground is dry and another type of stud may be used where the ground is wet. Second, if a stud is worn out, it may be individually replaced, as opposed to replacing the entire sole or shoe.
In some cases, cylindrically-shaped threaded studs are used. For example, cylindrically-shaped threaded studs are sometimes used with soccer shoes. A threaded extension on an upper portion of the stud is screwed into a corresponding threaded opening of the sole.
Higher quality studs, however, are not symmetric like the cylindrically-shaped threaded studs, but rather have an oblong shape. The oblong shape of the stud, together with the orientation of the stud, is optimized for the respective position of the stud on the sole. Such a stud cannot be fastened to the sole by threading.
Furthermore, threading a stud to the sole is very time-consuming. This is problematic where, for example, all the studs of a shoe need to be replaced quickly during a soccer game or a golf tournament, because of changing ground conditions.
Different approaches have been suggested to overcome these difficulties. The special properties of studs, however, limit the number of available solutions. For example, the special properties of studs prevent one from using solutions used for releasably fastening other sole elements as solutions for releasably fastening studs. For example, due to the extremely small volume of a stud, or its receptacle, it is difficult to transfer solutions for the releasable attachment of heels, known from U.S. Pat. Nos. 3,977,095 and 5,133,138, the disclosures of which are hereby incorporated herein by reference in their entireties, to the releasable fastening of studs.
A successful approach for quickly fastening studs to a sole is disclosed in Applicant's U.S. Pat. No. 6,421,937, the disclosure of which is hereby incorporated herein by reference in its entirety. The stud in that document includes a moveable hook that can be shifted by slightly rotating a bolt arranged at the backside of the stud. In rotating the bolt, the hook engages a corresponding recess of the sole and anchors the stud to the sole with a positive fit.
U.S. Pat. No. 6,260,292, the disclosure of which is hereby incorporated herein by reference in its entirety, discloses another example of a releasable stud that does not require threads to fasten/release the stud to/from a sole. A spring mechanism, which includes a ball, locks the stud inside a receptacle of the sole. To release the stud, a special tool is inserted into an opening of the stud and used to separate the stud from the spring mechanism.
In theory, the above discussed stud constructions can substantially reduce the time needed to replace a complete set of the studs, in comparison to studs that require threads. In practice, however, experiences are quite different. For example, dirt adhering to the stud can render the operation of the above described mechanisms difficult. As such, a fast replacement of a set of studs is not always possible. Furthermore, releasable studs of known construction often unintentionally loosen, or even detach, from the sole.
It is, therefore, an object of the present invention to provide a stud that can be reliably and quickly released, even under the most adverse conditions, from a shoe sole, but that does not, at the same time, unintentionally loosen from the shoe sole. A further object of the present invention is to provide a shoe, in particular a soccer shoe, having at least one such stud.
The present invention relates to a releasable stud for a shoe sole. The releasable stud has a stud body and a first fastening mechanism coupled to the stud body for interacting with a second fastening mechanism of the shoe sole. The first fastening mechanism is magnetically operable.
By magnetically operating the first fastening mechanism, one does not need to contact directly the stud in order to release or fasten the stud. One may, therefore, remove the releasable stud from the shoe sole even where the stud is completely covered by, for example, a hard layer of dirt. Specifically, the magnetic field used to operate the first fastening mechanism penetrates any accumulation of dirt, thereby allowing the stud to be easily released. In contrast, it is often impossible, in such a situation, to mechanically engage and remove the stud with a tool, as would be the case with the prior art constructions described above. As such, the instant invention overcomes the aforementioned difficulties of the prior art.
In one aspect, the invention relates to a releasable stud for a shoe sole. The stud includes a stud body and a first fastening mechanism coupled to the stud body. The first fastening mechanism interacts with a second fastening mechanism of the shoe sole. At least one of the first fastening mechanism and the second fastening mechanism is magnetically operable.
In another aspect, the invention relates to a sole for an article of footwear. The sole includes at least one stud and at least one receptacle disposed in the sole. The at least one stud includes a first fastening mechanism and the at least one receptacle includes a second fastening mechanism for interacting with the first fastening mechanism. At least one of the first fastening mechanism and the second fastening mechanism is magnetically operable to releasably fasten the stud to the receptacle.
In yet another aspect, the invention relates to an article of footwear that includes an upper and a sole. The sole includes at least one stud and at least one receptacle disposed in the sole. The at least one stud includes a first fastening mechanism and the at least one receptacle includes a second fastening mechanism for interacting with the first fastening mechanism. At least one of the first fastening mechanism and the second fastening mechanism is magnetically operable to releasably fasten the stud to the receptacle.
In various embodiments of the foregoing aspects of the invention, the first fastening mechanism and/or the second fastening mechanism includes at least one anchoring element for anchoring the stud to the receptacle of the shoe sole in an anchoring position and at least one magnetically operable locking element for locking the stud in the anchoring position. The anchoring element may be configured for insertion into the second fastening mechanism of the shoe sole and the anchoring element may be capable of being rotated to anchor the stud to the receptacle of the shoe sole in the anchoring position. The magnetically operable locking element may include a magnetically moveable pin.
In still other embodiments, a spring element is coupled to the magnetically moveable pin and is capable of moving the pin into a corresponding recess of at least one of the first fastening mechanism and the second fastening mechanism once the anchoring element has anchored the stud to the receptacle of the shoe sole in the anchoring position. In another embodiment, the magnetically moveable pin extends in a starting position from the stud body and is retractable into the stud body under the influence of a magnetic field to unlock the stud from the anchoring position.
In yet another embodiment, the anchoring element includes a T-shaped projection extending from the stud body. The anchoring element and the magnetically operable locking element may be sequentially arranged on a top surface of the stud body.
In further embodiments, at least one of the first fastening mechanism and the second fastening mechanism includes an opening and the opening includes side edges. The side edges may be engaged by the T-shaped projection when the anchoring element has anchored the stud to the receptacle in the anchoring position. In yet another embodiment, the sole further includes a recess for engaging a projection disposed on the second fastening mechanism.
These and other objects, along with the advantages and features of the present invention herein disclosed, will become apparent through reference to the following description, the accompanying drawings, and the claims. Furthermore, it is to be understood that the features of the various embodiments described herein are not mutually exclusive and can exist in various combinations and permutations.
In the drawings, like reference characters generally refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention. In the following description, various embodiments of the present invention are described with reference to the following drawings, in which:
Embodiments of the present invention are described below. It is, however, expressly noted that the present invention is not limited to these embodiments, but rather the intention is that modifications that are apparent to the person skilled in the art are also included. In particular, the present invention is not intended to be limited to studs and/or soles for soccer shoes, but rather it is to be understood that the present invention can also be used to produce studs, soles, and/or portions thereof for any article of footwear, including, but not limited to, golf shoes, sprint shoes, rugby shoes, baseball shoes, football shoes, hiking shoes, and climbing shoes. Further, only a left or right sole and/or shoe is depicted in any given figure; however, it is to be understood that the left and right soles/shoes are typically mirror images of each other and the description applies to both left and right soles/shoes. In certain activities that require different left and right shoe configurations or performance characteristics, the shoes need not be mirror images of each other.
The sole 10 includes at least one receptacle 20 for receiving the stud 1. The receptacle 20 may include a second fastening mechanism 28, which itself includes an opening 21 in the sole 10 and a reinforcing plate 22 that has an opening 26. In one embodiment, the receptacle 20 further includes bends 24 that, as described below, interact with recesses 1 in the sole 10.
The opening 26 of the reinforcing plate 22 is disposed above the opening 21 in the sole 10. Moreover, the reinforcing plate 22 may be connected to an upper side 35 of the sole 10 by, for example, gluing, riveting, screwing, clipping, or other suitable techniques. Alternatively, the material of the sole 10 can be injection molded around the reinforcing plate 22 during the manufacture of the sole 10. In one embodiment, the reinforcing plate 22 includes, at a first end 27, the bends 24, which are curved elements that project from the reinforcing plate 22. Alternatively, the reinforcing plate 22 can include other three-dimensional protrusions at the first end 27. In yet another embodiment, the bends or other three-dimensional protrusions are, additionally or alternatively, located at an opposite, second end 29 of the receiving plate 22. In one embodiment, the bends 24 of the reinforcing plate 22 engage corresponding recesses 11 positioned in the sole 10 to provide additional support in mating the reinforcing plate 22 to the sole 10. In an alternative embodiment, an additional similarly configured reinforcing plate 122 is disposed on a lower side 36 of the sole 10 (FIG. 1B).
The stud 1 includes a stud body 2. The shape of the stud body 2 depends on the intended use of the article of footwear 50 (FIG. 2). For example, studs 1 for hard and dry surfaces may include stud bodies 2 that are pointed and have sharp edges. The studs 1 may be made, for example, from plastics or suitable metals, metal alloys or ceramics.
At its top surface 16, the stud 1 includes a first fastening mechanism 9 for interacting with the second fastening mechanism 28. At least one of the first fastening mechanism 9 and the second fastening mechanism 28 is magnetically operable to releasably fasten the stud 1 to the receptacle 20. As such, the magnetic operation of the invention, as described below, can either take place inside the article of footwear 50 (i.e., where the second fastening mechanism 28 is magnetically operable to releasably fasten the stud 1 to the receptacle 20), inside the stud 1 (i.e., where the first fastening mechanism 9 is magnetically operable to releasably fasten the stud 1 to the receptacle 20), or both inside the article of footwear 50 and inside the stud 1 (i.e., where both the second fastening mechanism 28 and the first fastening mechanism 9 are magnetically operable to releasably fasten the stud 1 to the receptacle 20).
The first fastening mechanism 9 may include at least one anchoring element 12, a recess 5 in the stud body 2, a spring element 6, and a magnetically operable locking element 7, such as, for example, a magnetically moveable locking element 7. In one embodiment, the anchoring element 12 includes a substantially T-shaped projection 3 extending from the stud body 2 and a cylindrical support 4. In the fastened state, the ends 13 of the T-shaped projection 3 engage the edges 14 of the opening 21 of the sole 10. In particular, the ends 13 of the T-shaped projection 3 engage the edges 15 of the opening 26 of the reinforcing plate 22 arranged above the edges 14 of the opening 21 of the sole 10. The stud 1 is thereby anchored to the sole 10 in an anchoring position.
In one embodiment, the dimensions of the cylindrical support 4 are substantially similar to the dimensions of the opening 21 between the edges 14. Accordingly, relative horizontal movements between the stud 1 and the sole 10 under horizontal forces are prevented. The T-shaped projection 3 also excludes, when the stud 1 is anchored to the sole 10 in the anchoring position, vertical movement between the stud 1 and the sole 10. As such, a stable anchoring of the stud 1 to the sole 10 is obtained.
In one embodiment, the magnetically operable locking mechanism 7 is a cylindrically-shaped pin. Alternatively, the locking element 7 may assume other shapes. The locking element 7 is sufficiently stable to provide the locking function described below. The locking element 7 is not so large, however, that it weakens the mechanical stability of the stud body 2. The arrangement of the locking element 7 and the anchoring element 12 on the top surface 16 of the stud body 2 is determined by the shape of the stud 1. In the case of a more oblong stud 1, as shown in
In one embodiment, a spring element 6, such as, for example, a coil spring 6, is arranged below the locking element 7. Alternatively, a small elastomer element may be arranged below the locking element 7. The spring element 6 pushes the locking element 7 upwardly, so that an upper end 8 of the locking element 7 extends, in both a starting position of the stud 1 and in the anchoring position of the stud 1, as described below, beyond the top surface 16 of the stud body 2.
In one embodiment, the locking element 7 is made from a magnetic material so that it can be retracted in the direction of the recess 5 under the influence of an outer magnetic field. The locking element 7 may be made from either a paramagnetic or a diamagnetic material (i.e., the locking element 7 is either attracted or repelled by the outer magnetic field). In another embodiment, a small permanent magnet is used for the locking element 7. Depending on the orientation of the outer magnetic field, the small magnet is either attracted or repelled. Accordingly, the first fastening mechanism 9 may be magnetically operated without any direct contact. The present invention eliminates, therefore, the mechanical engagement required to fasten or release the prior art studs.
Referring still to
On its top surface 16, the stud body 2 includes a gasket 23 that includes an opening 25. The gasket 23 serves several functions. First, it seals the outer edges of the anchoring element 12 and the locking element 7. Sand and/or dirt, for example, are thereby prevented from reaching the anchoring element 12 and the locking element 7 and from impairing their respective functions. Second, a smaller portion 37 of the opening 25 of the gasket 23 is shaped so as to prevent the spring element 6 from pushing the locking element 7 further than intended out of the recess 5 of the stud body 2. To this end, the smaller portion 37 of the opening 25 of the gasket 23 has dimensions that allow only the upper, narrower end 8 of the locking element 7 to pass therethrough.
As indicated by dashed arrows 17 in
In the alternative embodiment depicted in
The second fastening mechanism 228 includes an opening 226 defined by a top surface 216 of the stud body 202 for receiving the fastening element 212 and a second opening 238 defined by the top surface 216 of the stud body 202 for receiving the magnetically operable locking element 207. The opening 226 is sized and shaped to receive the anchoring element 212 and includes side edges 214 for engaging the ends 213 of the T-shaped projection 203 when anchored in the second fastening mechanism 228 (i.e., oriented in the anchoring position).
The magnetically operable locking element 207 shown in
In one embodiment, the first fastening mechanism 209 includes a gasket 223 permanently affixed to the bottom surface 236 of the sole 210. As previously described with respect to
Various components of the stud 1 and the receptacle 20 can be manufactured by, for example, injection molding or extrusion. Extrusion processes may be used to provide a uniform shape, such as a single monolithic frame. Insert molding can then be used to provide the desired geometry of, for example, the recesses 11 and the openings 21, 25, 26, or the openings 21, 25, 26 could be created in the desired locations by a subsequent machining operation. Other manufacturing techniques include melting or bonding additional portions. For example, the reinforcing plate 22 may be adhered to the upper side 35 and/or to the lower side 36 of the sole 10 with a liquid epoxy or a hot melt adhesive, such as ethylene vinyl acetate (EVA). In addition to adhesive bonding, portions can be solvent bonded, which entails using a solvent to facilitate fusing of the portions to be added to, for example, the sole 10. The various components can be separately formed and subsequently attached or the components can be integrally formed by a single step called dual injection, where two or more materials of differing densities are injected simultaneously.
The various components can be manufactured from any suitable polymeric material or combination of polymeric materials, either with or without reinforcement. Suitable materials include: polyurethanes, such as a thermoplastic polyurethane (TPU); EVA; thermoplastic polyether block amides, such as the Pebax® brand sold by Elf Atochem; thermoplastic polyester elastomers, such as the Hytrel® brand sold by DuPont; thermoplastic elastomers, such as the Santoprene® brand sold by Advanced Elastomer Systems, L. P.; thermoplastic olefin; nylons, such as nylon 12, which may include 10 to 30 percent or more glass fiber reinforcement; silicones; polyethylenes; acetal; and equivalent materials. Reinforcement, if used, may be by inclusion of glass or carbon graphite fibers or para-aramid fibers, such as the Kevlar® brand sold by DuPont, or other similar method. Also, the polymeric materials may be used in combination with other materials, for example natural or synthetic rubber. Other suitable materials will be apparent to those skilled in the art.
An exemplary magnet 30, used to provide the aforementioned magnetic field, is also shown in FIG. 1A. In one embodiment, the magnet 30 is made entirely from a permanent magnetic material. For example, the permanent magnet 30 may be manufactured with rare earth elements, thereby resulting in a high magnetic field strength. In another embodiment, the magnet 30 includes a magnetic core 31, as shown in
The outer shell 32 can have any arbitrary shape. For example, the outer shell 32 can be provided as a plastic key ring and the magnetic core 31 integrated therein, so that an athlete can always keep the magnet 30 with him. In one embodiment, as shown in
In one embodiment, the outer shell 32 includes, on an upper side 34, a recess 33 having a shape corresponding to that of the stud body 2. As such, one may engage the stud body 2 in the recess 33 of the magnet 30 and thereby bring the magnet 30 in a controlled manner close to the locking element 7, so that the locking element 7 is easily retracted, as described above.
In the embodiment where the magnetically operable first fastening mechanism 9 is integrated into the sole 10, the magnet 30 has a correspondingly modified shape for a deliberate action on the locking element 7. Moreover, for simultaneous replacement of several studs 1 of the sole 10, a magnetic tool can be provided to simultaneously act on and operate the first fastening mechanism 9 of several or all of the studs 1 of the sole 10 at the same time.
The locking element 7, which has until now been pushed back into the recess 5 of the stud body 2, is then upwardly pushed under the influence of the spring element 6 in the direction of arrow 18, as depicted in
As shown in
As described above, in an alternative embodiment, the first step for releasing the stud 1 from the sole 10 can be performed without directly contacting the stud 1. The magnetic field need only be brought sufficiently close to the stud 1; however, positioning the stud 1 in the recess 33 of the magnet 30 facilitates performance of the subsequent second step for releasing the stud 1 from the sole 10, as described below.
Being able to magnetically operate the locking element 7, without needing to mechanically contact the locking element 7, is one advantage to the present invention. In particular, openings for inserting special tools, or engagement points on the outer surface of the stud 1, are not necessary. Even where the stud 1 is covered with a hard layer of dirt, a magnetic field will, without any problems, retract the locking element 7 in the interior of the stud 1, thereby allowing for an easy release.
Having described certain embodiments of the invention, it will be apparent to those of ordinary skill in the art that other embodiments incorporating the concepts disclosed herein may be used without departing from the spirit and scope of the invention. The described embodiments are to be considered in all respects as only illustrative and not restrictive.
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Number | Date | Country | |
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20040107606 A1 | Jun 2004 | US |