The present invention relates to a magnetism detection element detecting variation in a magnetic field, and to a rotation detection using the magnetism detection element.
Typically, a magnetism detection element is used to detect a rotation speed of a gear wheel in a non-contact manner. As such a magnetism detection element, previously, a Hall element is widely used; however, in recent years, a magneto-resistive effect element that is reduced in size and has higher sensitivity is used.
However, the magneto-resistive effect element includes a magnetic substance, and thus hysteresis is caused by behavior for an external magnetic field. In addition, in the Hall element, output is linearly varied with respect to the variation of the external magnetic field; however, the output of the magneto-resistive effect element does not show linear variation with respect to the variation of the external magnetic field.
Therefore, for example, a method in which occurrence of hysteresis is suppressed and linearity is improved by applying a bias magnetic field in a direction orthogonal to a direction of a magnetic field to be detected and saturating a free layer of the magneto-resistive effect element has been known. Note that, for example, in Japanese Unexamined Patent Application Publication No. 2001-168416, a technology relating to the method is disclosed. In Japanese Unexamined Patent Application Publication No. 2001-168416, for example, a pinned layer is magnetized in a direction orthogonal to a direction in which sensitivity of the free layer is the highest when an external magnetic field to be detected is not present in a spin valve type magneto-resistive effect element used for a thin film magnetic head, for example. This is to suppress influence of unnecessary magnetic field such as interaction magnetic field Hin on the magnetization direction of the free layer.
However, in the magneto-resistive effect element described in the above-described Japanese Unexamined Patent Application Publication No. 2001-168416, the magnetization direction of the pinned layer is different from the direction of the external magnetic field to be detected. Therefore, it is considered that the detection sensitivity to the external magnetic field may be lowered.
It is desirable to provide a magnetism detection element excellent in detection sensitivity and detection accuracy of a magnetic field, and a rotation detector using the magnetism detection element.
A magnetism detection element according to the present invention is configured to detect an external magnetic field of a first direction, and includes: a magneto-resistive effect element including a magnetization free layer and a magnetization fixed layer having a synthetic structure, the synthetic structure including a first ferromagnetic layer, a coupling layer, and a second ferromagnetic layer in order from a side close to the magnetization free layer, the first ferromagnetic layer having magnetization in the first direction, and the second ferromagnetic layer being anti-ferromagnetically coupled with the first ferromagnetic layer through the coupling layer and having magnetization in a direction different from both of the first direction and a second direction intersecting the first direction; and a bias section configured to apply a bias magnetic field to the magneto-resistive effect element in the second direction.
A rotation detector according to the present invention is provided with a gear, a first bias section configured to apply a first bias magnetic field to the gear, and a magnetism detection element configured to detect change of a component in a first direction of the first bias magnetic field associated with rotation of the gear. The magnetism detection element includes: a magneto-resistive effect element including a magnetization free layer and a magnetization fixed layer having a synthetic structure, the synthetic structure including a first ferromagnetic layer, a coupling layer, and a second ferromagnetic layer in order from a side close to the magnetization free layer, the first ferromagnetic layer having magnetization in the first direction, and the second ferromagnetic layer being anti-ferromagnetically coupled with the first ferromagnetic layer through the coupling layer and having magnetization of a direction different from both of the first direction and a second direction intersecting the first direction; and a second bias section configured to apply a second bias magnetic field to the magneto-resistive effect element in the second direction.
In the magnetism detection element and the rotation detector according to the present invention, the magnetization fixed layer of the magneto-resistive effect element has the synthetic structure, and the first ferromagnetic layer located in the vicinity of the magnetization free layer has the magnetization in the first direction same as that of the external magnetic field (or a component in the first direction of the first bias magnetic field). Therefore, variation of the output to the intensity of the external magnetic field and the like shows higher linearity, and higher output is obtainable. Here, the phrase “the first ferromagnetic layer has the magnetization in the first direction same as that of the external magnetic field and the like” means that the direction of the magnetization of the first ferromagnetic layer is substantially coincident with the direction of the external magnetic field and the like, and for example, tolerates slight deviation caused by manufacturing error or the like. In addition, high linearity is ensured by application of the bias magnetic field.
In the magnetism detection element and the rotation detector according to the present invention, the first direction and the second direction may be preferably orthogonal to each other.
The magnetism detection element according to the present invention exerts excellent detection sensitivity and excellent detection accuracy to the external magnetic field. Moreover, the rotation detector provided with the magnetism detection element according to the present invention detects the rotation angle of the gear with high accuracy.
Hereinafter, some embodiments of the invention will be described in detail with reference to drawings. Note that description will be given in the following order.
Magnetism detection element including magneto-resistive effect element
Rotation detector provided with magnetism detection element
First, a configuration of a magnetism detection element 1 according to a first embodiment of the invention is described with reference to
For example, the magnetism detection element 1 may detect an external magnetic field Hex in +X direction (a first direction), and includes a magneto-resistive effect (MR) element 2 and a pair of bias magnets 3A and 3B that are oppositely disposed with the MR element 2 in between, for example, in an Y direction (a second direction). For example, the MR element 2 and the pair of bias magnets 3A and 3B may be provided commonly to a non-magnetic base substance (not illustrated), and relative positions thereof are fixed.
Each of the pair of bias magnets 3A and 3B may be a permanent magnet that applies a bias magnetic field Hb to the MR element 2 in the +Y direction. Each of the bias magnets 3A and 3B may have a thin plate shape that has a dimension in an X-axis direction (hereinafter, referred to as a length) of, for example, about 1 μm to about 100 μm, a dimension in an Y-axis direction (hereinafter, referred to as a width) of, for example, about 1 μm to about 100 μm, and a dimension in a Z-axis direction (hereinafter, referred to as a thickness) of, for example, about 10 nm to about 1 μm.
For example, as illustrated in
The magnetization free layer 23 is a soft ferromagnetic layer in which a direction of magnetization J23 is changed in response to the external magnetic field Hex, and for example, may have an axis of easy magnetization in the Y-axis direction. The magnetization free layer 23 may be formed of, for example, a cobalt-iron alloy (CoFe), a nickel-iron alloy (NiFe), or a cobalt-iron-boron alloy (CoFeB). Incidentally, in
The interposed layer 24 is a tunnel barrier layer that may be formed of, for example, an insulating material such as Al2O3 (aluminum oxide) and magnesium oxide (MgO).
The magnetization fixed layer 25 has a synthetic structure including a pinned layer 251 as a first ferromagnetic layer, a coupling layer 252, and a pinned layer 253 as a second ferromagnetic layer in order from the interposed layer 24 side. The pinned layer 251 is anti-ferromagnetically coupled with the pinned layer 253 through the coupling layer 252. Therefore, in a state where the bias magnetic field Hb is not present, namely, in a state where the pair of bias magnets 3A and 3B is not present or is not magnetized (in a demagnetization state), the direction of the magnetization J251 of the pinned layer 251 is opposite to the direction of the magnetization J253 of the pinned layer 253 (see
On the other hand, in a state where the bias magnetic field Hb in the −Y direction is applied to the magnetization fixed layer 25 by the pair of magnetized bias magnets 3A and 3B (in a magnetization state), the direction of the magnetization J251 of the pinned layer 251 is not anti-parallel to the direction of the magnetization J253 of the pinned layer 253 (see
Each of the pinned layers 251 and 253 is formed of a ferromagnetic material such as cobalt (Co), CoFe, and CoFeB, and the coupling layer 252 is formed of a nonmagnetic high-conductive material such as ruthenium (Ru). Each of the pinned layers 251 and 253 may have a single layer structure or a multilayer structure configured of a plurality of layers.
The anti-ferromagnetic layer 26 is formed of an anti-ferromagnetic material such as a platinum-manganese alloy (PtMg) and an iridium-manganese alloy (IrMn). The anti-ferromagnetic layer 26 functions to fix the direction of the magnetization J253 of the adjacent pinned layer 253 to one direction.
Each of the upper electrode 21 and the lower electrode 23 may be formed of, for example, a nonmagnetic high-conductive material such as copper (Cu). The upper electrode 21 and the lower electrode 22 are each connected to a conductive wire (not illustrated), and for example, a current may flow in a direction from the upper electrode 21 toward the lower electrode 22 (in the −Z direction).
The magnetism detection element 1 of the first embodiment detects the external magnetic field Hex in a state where the pair of bias magnets 3A and 3B is magnetized, namely, in a state where the bias magnetic field Hb is applied to the MR element 2. Here, the magnetization fixed layer 25 of the MR element 2 has the synthetic structure, and the pinned layer 251 located in the vicinity of the magnetization free layer 23 has the magnetization J251 along the external magnetic field Hex. Therefore, as compared with the case where the magnetization J251 is largely deviated from the direction of the external magnetic field Hex, the variation of the output with respect to the intensity of the external magnetic field Hex shows higher linearity and higher output is obtainable.
Typically, relationship between the intensity of the external magnetic field applied to the MR element and the magnitude of the output (resistance) of the MR element may be represented by a curved line like a graph G1 illustrated in
However, application of the bias magnetic field having such higher intensity degrades sensitivity of the MR element. This is because rotation of the magnetization of the magnetization free layer is suppressed by strong magnetic field. Further, the bias magnetic field having higher intensity also changes the direction of the magnetization of the magnetization fixed layer that is essentially difficult to be affected by the external magnetic field. For example, as illustrated in
Therefore, in the first embodiment, the direction of the magnetization J251 is made coincident with the direction of the external magnetic field Hex in a state where the bias magnetic field Hb is applied (in the magnetization state). Thus, when the external magnetic field Hex is zero (Hex=0), the direction of the magnetization J23 of the magnetization free layer 23 is coincident with the direction of the bias magnetic field Hb. Therefore, the direction of the magnetization J23 is substantially orthogonal to the direction of the magnetization J251. As a result, the MR element 2 is allowed to detect the variation of the external magnetic field Hex in a region where the output variation with respect to the external magnetic field Hex shows higher linearity. In other words, sensitivity of the magnetism detection element 1 is improved.
Here, in the case where the following expression (1) is satisfied, the sensitivity of the magnetism detection element 1 of the first embodiment is expected to be improved by n % or more with reference to the sensitivity of a magnetism detection element 101 of a comparative example.
sin θ+cos θ×tan(θ2−θ1)≧1+0.01×n (1)
In the expression (1), the angle θ is an angle formed by the direction 253A of the magnetization J253 in the demagnetization state and the direction of the bias magnetic field Hb to be applied thereafter. Moreover, the angle θ1 is an angle formed by the direction 253A of the magnetization J253 in the demagnetization state and the direction 253B of the magnetization J253 in the magnetization state. Further, the angle θ2 is an angle that is formed by a direction 251BB of the magnetization J251 when being free from influence of the bias magnetic field Hb and the direction 251B of the magnetization J251 in the magnetization state (see
Incidentally, the angle of the difference (θ2−θ1) between the angle θ2 and the angle θ1 is allowed to be obtained in the following manner. First, normal sensitivity S1 in a state where the bias magnetic field Hb in the −Y direction is applied to the MR element 2 is determined (see
Next, demagnetization of the pair of bias magnets 3A and 3B is performed to determine the angle θ.
After that, for example, as illustrated in
In this state, when the sensitivity S2 is determined, the sensitivity S2 is represented by the following expression with use of an angle θ6 illustrated in
Here, when S3=tan(π/2−θ) is established, the following expression is obtained from the above-described expressions (2) and (3).
tan(θ2−θ1)=(S1−S2)/[S3×(S1+S2)] (4)
Since the angle θ is already known, the angle difference θ2−θ1 is determined from the expression (4). Here, the angle difference θ2−θ1 may be desirably equal to or larger than 8 degrees (θ2−θ1≧8°). This is because improvement of the sensitivity of about 1% or more is expected as illustrated in
In this way, according to the magnetism detection element 1 of the first embodiment, it is possible to exert excellent detection sensitivity and excellent detection accuracy to the external magnetic field Hex without enlarging the dimensions thereof.
Subsequently, a configuration of a rotation detector 10 according to a second embodiment of the invention is described with reference to
The rotation detector 10 includes the magnetism detection element 1 described in the above-described first embodiment, and is a so-called gear tooth sensor or gear sensor. The rotation detector 10 includes a gear 11 and a detection section 13 that is disposed oppositely to the gear 11 and includes the magnetism detection element 1 and a magnet 12 therein. The rotation detector 10 determines a rotation speed and a rotation angle of the gear 11 with use of the magnetism detection element 1. The magnet 12 is located on a side opposite to the gear 11 with the magnetism detection element 1 in between. Here, in the magnetism detection element 1, the bias magnets 3A and 3B apply the bias magnetic field Hb in the +Y direction to the MR element 2. On the other hand, the magnet 12 applies a back bias magnetic field Hbb (see
The gear 11 has convex sections 11 and concave sections 11U that are each formed of a magnetic substance and are alternately arranged at a pitch of, for example, about 2 to 7 mm in a circular peripheral region. The gear 11 rotates in a direction of an allow 11R. The convex section 11 and the concave section 11U are alternately located at a position closest to the MR element 2 of the detection section 13 by the rotation operation of the gear 11. A distance AG between a top part of the convex section 11T and the MR element 2 may be, for example, about 0.5 mm or more and 3 mm or less.
In the rotation detector 10, for example, when the gear 11 rotates from a state of
As described above, since the rotation detector 10 according to the second embodiment includes the magnetism detection element 1, it is possible to detect the rotation angle and the rotation speed of the gear 11 with high accuracy while downsizing the entire configuration.
As described above, the present invention has been described with reference to some embodiments. However, the present invention is not limited to the embodiments, and various modifications may be made. For example, in the above-described embodiments, the tunnel MR element has been described as an example of the MR element. However, the present invention is not limited thereto, and for example, a CPP-type GMR element may be employed. In this case, it is sufficient to form the interposed layer as a non-magnetic conductive layer made of nonmagnetic high-conductive material such as gold (Au), silver (Ag), and copper (Cu).
Moreover, in the above-described second embodiment, the case where the magnetism detection element is applied to the rotation detector such as a gear tooth sensor has been described as an example. However, the present invention is not limited thereto. For example, the magnetism detection element of the present invention may be applied to other sensors such as an open-type current sensor. Such a current sensor detects a magnetic field that is generated by a current flowing through a conductor, to measure a value of the current. It is possible to measure the current value more accurately by using the magnetism detection element of the present invention.
Number | Date | Country | Kind |
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2014-003262 | Jan 2014 | JP | national |