The invention relates to a magneto-inductive flow measurement device for determining a flow-rate-dependent measured variable for a flowable medium.
Magneto-inductive flow measurement devices are used for determining the flow rate and the volumetric flow of a flowing medium in a pipeline. A distinction is made here between in-line magneto-inductive flow meters and magneto-inductive flow measuring probes, which are inserted into a lateral opening of a pipeline. A magneto-inductive flow meter has a device for producing a magnetic field, which produces a magnetic field perpendicularly to the flow direction of the flowing medium. Single coils are typically used for this purpose. In order to realize a predominantly homogeneous magnetic field, pole shoes are additionally formed and attached such that the magnetic field lines run over the entire pipe cross-section substantially perpendicularly to the transverse axis or in parallel to the vertical axis of the measuring tube. In addition, a magneto-inductive flow meter has a measuring tube on which the device for producing the magnetic field is arranged. A measurement electrode pair attached to the lateral surface of the measuring pipe taps an electrical measurement voltage or potential difference which is applied perpendicularly to the direction of flow and to the magnetic field and occurs when a conductive medium flows in the direction of flow when the magnetic field is applied. Since, according to Faraday's law of induction, the tapped measurement voltage depends on the velocity of the flowing medium, the flow rate and, with the inclusion of a known tube cross-section, the volumetric flow can be determined from the induced measurement voltage.
In contrast to a magneto-inductive flow meter, which comprises a measuring tube for conducting the medium with an attached device for generating a magnetic field penetrating the measuring tube and with measuring electrodes, magneto-inductive flow measuring probes are inserted with their usually circular cylindrical housings into a lateral opening of a tube line and fixed in a fluid-tight manner. A special measuring tube is no longer necessary. The measurement electrode arrangement and coil arrangement, mentioned in the introduction, on the lateral surface of the measuring tube are omitted and are replaced by a device for producing a magnetic field, which device is arranged in the interior of the housing and in direct proximity to the measurement electrodes and is designed such that an axis of symmetry of the magnetic field lines of the produced magnetic field perpendicularly intersects the front face or the face between the measurement electrodes. In the prior art, there is already a plurality of different magneto-inductive flow measuring probes.
Magneto-inductive flow measurement devices are often used in process and automation engineering for fluids, starting from an electrical conductivity of approximately 5 μS/cm. Corresponding flow measurement devices are sold by the applicant in a wide variety of embodiments for various fields of application, for example under the name PROMAG or MAGPHANT.
There is a plurality of different methods for controlling the operating signal applied to the coil arrangement. Generally, they aim at producing a magnetic field with a magnetic induction that is as constant as possible over an entire measurement phase. WO 2014/001026 A1, for example, discloses a controller in which a voltage signal applied to the coil arrangement is controlled in such a way that a coil current flowing through the coil arrangement reaches and maintains a coil current setpoint value in a defined measurement phase. The coil current flowing through the coil arrangement produces a magnetic field with a magnetic induction that depends on the coil current. It is basically assumed that by establishing a fixed coil current setpoint value, the magnetic induction of the produced magnetic field also assumes a setpoint value in a reproducible manner. An advantage of such a control is that the control does not require measuring the magnetic induction. However, it has been found that, due to temperature changes and magnetic interference fields, the magnetic induction cannot be reproduced solely by adjustment to a fixed coil current setpoint value. As a result, the value assumed for determining the flow-rate-dependent measured variable for magnetic induction differs from the currently present magnetic induction in the measuring tube. Depending on the disturbance variable, this can lead to deviations of up to 20% when determining the flow-rate-dependent measured variable.
The object of the invention is to remedy this problem.
The object is achieved by the magneto-inductive flow measurement device according to claim 1.
The magneto-inductive flow measurement device according to the invention for determining a flow-rate-dependent measured variable of a flowable medium comprises:
Magneto-inductive flow measurement devices with such a controller circuit show greater insensitivity to external interference fields and a temperature-dependent self-induction of the device for producing a magnetic field. The controller circuit according to the invention is particularly advantageous when used in magneto-inductive flow measurement devices that are supplied via an electrochemical storage, for example batteries or accumulators. They are operated with a significantly lower current or a significantly lower voltage than conventional magneto-inductive flow measurement devices that are supplied via a power supply. This means that the field-conducting components, such as the coil core or the field-conducting plates, do not go into magnetic saturation during use. As a result, in addition to a particularly increased sensitivity to external interference fields, they also have an extended settling time during startup, wherein the settling time describes the period to be waited after the flow measurement device has been switched on until the device for producing the magnetic field is warmed up and in which the magnetic induction continuously settles toward the setpoint value. Magneto-inductive flow measurement devices with the controller circuit according to the invention moreover have a significantly lower temperature coefficient of the magnetic field, wherein the temperature coefficient describes the deviation of the magnetic field per temperature change.
The setpoint value determined and provided at the factory or during startup can be determined in an adjustment method or by computer simulation.
The setpoint value comprises a variable which is proportional to the magnetic field energy of the device for producing the magnetic field. This means that the setpoint value comprises the unit of a magnetic field energy. The magnetic field energy of a coil arrangement depends, for example, on the self-induction L of the coil and a quadratic contribution of the coil current currently flowing through the coil arrangement.
Advantageous embodiment of the invention are the subject matter of the dependent claims.
One embodiment provides for the magneto-inductive flow measurement device to further comprise:
The sensitivity of the magneto-inductive flow measurement device to interference fields and temperature influences is reduced by controlling the at least one operating signal parameter as a function of the function that depends on the self-induction value and a square of the coil current value. A further reduction in sensitivity can be achieved in that the function is selected such that it depends on a product of the self-induction value and the square of the coil current value. According to one embodiment, the function depends solely on the product of the self-induction value and the square of the coil current and optionally a constant prefactor. Dependence is essentially always described by a linear relationship.
One embodiment provides for the operating signal to have a voltage curve which is in particular variable over time and is divided into time intervals,
One embodiment provides for the measuring circuit to be configured to measure the coil current value during the first time subinterval,
Depending on the coil current value determined in the first time interval, a time constant can be determined which is a characteristic variable and which depends at least on an electrical resistance and on the self-induction of the device for producing the magnetic field. A single coil current value, at least two coil current values, or a coil current value course formed by coil current values can enter into the determination of the time constant, wherein a time value is assigned to each of the coil current values.
The controller circuit is configured to control the first voltage or a square of the first voltage such that a control function dependent on the determined time constant and on the first voltage or on a function dependent on the first voltage does not differ from the predefined setpoint value. In particular, according to an advantageous embodiment, the function introduced above depends solely on the product of the time constant and the first voltage or the function dependent on the first voltage. The time constant characterizes the rise in the coil current. For example, the time constant can be defined such as to describe the corresponding duration after switching of the coil current direction until the coil current assumes a predefined setpoint coil current value. The time constant depends on external magnetic fields and changes in the electrical coil resistance.
The time constant can be determined from the rise in coil current after application or switching of the coil voltage. For this purpose, for example, the generally non-linear temporal course of the coil current after the change in coil voltage can be fitted with a fit function, and the time constant can be determined taking into account the electrical coil resistance and the coil voltage. The fit function has an exponential function with an exponent having the time constant. Alternatively, the period of time needed until the coil current assumes a predefined coil current setpoint value can be determined, and the time constant can be ascertained as a function of said period of time. The product of the time constant and the first voltage is equal to the product of the self-induction and the coil current. Therefore, depending on the determined time constant, the first voltage or the square of the first voltage is controlled such that a product of the time constant and of the first voltage or the square of the first voltage is constant.
One embodiment provides for the time intervals to each have a second time subinterval in which a second voltage, which is in particular constant over the second time subinterval, is applied to the device for producing the magnetic field,
One embodiment provides for a quotient of the first voltage and the second voltage to be constant over the voltage curve,
By determining the quotient of the first voltage and the second voltage, a simplified control results. The reduction in sensitivity to interference fields and temperature influences was possible to achieve by determining, as an operating signal parameter, the function dependent on the product of the duration of the second time subinterval and on the first voltage. A magneto-inductive flow measurement device with particularly high insensitivity and fast reaction time was possible to achieve in particular by controlling the variable and controllable duration of the second time subinterval and of the first voltage, in particular the function dependent on the first voltage and preferably the square of the first voltage such that the product between the two parameters is constant. In addition, continuous monitoring of the self-induction is not necessary. It has been found that as a result of the embodiment according to the invention, in which the function dependent on the product of the duration of the second time subinterval and on the first voltage is kept constant or is adjusted to the setpoint, the function dependent on the self-induction value of the self-induction and on the coil current value of the coil current or its product remains constant as well. Since the quotient of the first voltage and second voltage is constant, the function dependent on the first voltage is to be equated with a function dependent on the second voltage.
The controller circuit is configured to control the duration of the second time subinterval such that at a defined point in time, for example the beginning of the measurement phase in which the induced measurement voltage is determined, or in a time segment the difference between a test variable and a test setpoint value is minimal. The test variable can be a measured value of the coil current, a sum or an integral over a course of the coil current or a function dependent on the coil current. The test setpoint value for the different time subintervals can vary. Alternatively, the controller circuit can be designed and configured to control the duration of the second time subinterval such that a duration of the coil current settling after the beginning of the first time subinterval is minimal.
One embodiment provides for the function dependent on the first voltage in particular on the square of the first voltage to be inversely proportional to the duration of the second time subinterval.
This can be achieved by simultaneously controlling the duration of the second time subinterval and controlling the first voltage or the square of the first voltage.
One embodiment provides for the second voltage to be constant over the time intervals,
The control function can moreover depend on a maximum coil current value of the second time subinterval and a coil current value determined during the first time subinterval.
The controller circuit is configured to control the duration of the second time subinterval and the first voltage, in particular the function dependent on the first voltage, and preferably the square of the first voltage such that the control function does not differ from the predefined setpoint value. It is thus achieved that the function dependent on the self-induction value of the self-induction and on the coil current value of the coil current or on the product thereof also assumes the predefined setpoint value in the measurement phase.
One embodiment provides for the function dependent on the first voltage in particular on the square of the first voltage to be inversely proportional to the duration of the second time subinterval, wherein the function dependent on the first voltage in particular on the square of the first voltage also depends on In ((Ushot+Uhold)/(Ushot−Uhold)), is, in particular, proportional.
The second voltage can be selected to be constant or at a constant ratio to the first voltage. According to a preferred embodiment, however, the second voltage is a controllable variable. For example, the second voltage may be controlled such that the duration of the second time subinterval is as small as possible, i.e., the duration until the magnetic field assumes a steady state is as short as possible.
One embodiment provides for a coil current to assume a maximum coil current value in the time interval in particular in the first time subinterval,
This embodiment simplifies the control since, in addition to the constant second voltage, the quotient of the maximum coil current value and of the coil current value determined during the first time subinterval is kept constant. For this purpose, the coil current is determined via a measuring circuit and provided to the controller circuit.
One embodiment provides for a coil current to assume a maximum coil current value in the time interval in particular in the first time subinterval,
One embodiment provides for the duration of the second time subinterval, a function dependent on the first voltage in particular on a square of the first voltage, and for a function dependent on the second voltage to be a variable and controllable variable in each case,
One embodiment provides for the function dependent on the first voltage to comprise a product of the first voltage and the coil current value.
In this case, the first voltage is controlled such that a product of the duration of the second time subinterval, the measured coil current value and the first voltage is constant.
One embodiment provides for the magneto-inductive flow measurement device to comprise:
It can thus be checked whether the function dependent on the self-induction value of the self-induction and on the square of the coil current value of the coil current does not differ from the predefined setpoint value.
The actual value of the function dependent on the self-induction value can be determined, for example, from the rise of the coil current around the coil current zero point. In this case, the electrical resistance is approximately zero, and thermal influences are negligible. In order to avoid eddy current effects, the actual value of the function dependent on the self-induction value can be determined in a time segment in which the coil current overshoots due to the switchover or change of the coil voltage and then decreases. During the overshoot, the temporal change in eddy currents is low.
The function dependent on the self-induction value can, for example, be the self-induction of the device for producing the magnetic field.
One embodiment provides for the measuring circuit to be configured to determine a present actual value of an applied coil voltage at the device for producing the magnetic field,
A comparison of the controlled first voltage and the coil voltage actually applied to the coil results in the accuracy of the magneto-inductive flow measurement device being further improved. Thus, the first voltage is not controlled blindly, which results in that, for example, age-related effects on the device for producing the magnetic field can be compensated by the control.
One embodiment provides for the measuring circuit to be configured to determine a present actual value of an electrical resistance of the device for producing the magnetic field,
One embodiment provides for the controller circuit to be configured to, if the actual value differs from the setpoint value in a time interval tN, change the second voltage such that a departure from the setpoint value is smaller in a temporally subsequent time interval tN+M,
One embodiment provides for the controller circuit to be configured to, if the actual value differs from the setpoint value in a time interval tN, change the first voltage such that the departure from the setpoint value is smaller in a temporally subsequent time interval tN+M,
One embodiment provides for the controller circuit to be configured to, if the actual value differs from the setpoint value in a time interval tN, change a quotient of the first voltage and of the second voltage such that the difference is smaller in a temporally subsequent time interval tN+M,
One embodiment provides for the controller circuit to be configured to, if a coil test current value or a test variable dependent on the coil test current value differs from the setpoint value in a time interval ty, change the duration of the second time interval such that the difference is smaller in a temporally subsequent time interval tN+M,
One embodiment provides for the magneto-inductive flow measurement device to be designed as a magneto-inductive flow meter, comprising a measuring tube for conducting the flowable medium,
One embodiment provides for the magneto-inductive flow measurement device to be designed as a magneto-inductive flow measuring probe to be introduced into a lateral opening of a pipeline, comprising a housing to be supplied with the medium,
The invention is explained in greater detail with reference to the following figures. In the figures:
When the magnetic field is applied, a flow-dependent potential distribution results in the measuring tube 2, which potential distribution can be detected, for example, in the form of an induced measurement voltage. A device 8 for tapping off the induced measurement voltage is arranged on the measuring tube 2. In the embodiment shown, the device 8 for tapping off the induced measurement voltage is formed by two oppositely arranged measurement electrodes 17, 18 to form a galvanic contact with the medium. However, what is also known are magneto-inductive flow meters which comprise measurement electrodes arranged on the outer wall of the carrier tube 3 that are not in contact with a medium. The measurement electrodes 17, 18 are generally arranged diametrically and form an electrode axis, or are intersected by a transverse axis which runs perpendicularly to the magnetic field lines and the longitudinal axis of the measuring tube 2. However, what is also known are devices 8 for tapping off the induced measurement voltage which have more than two measurement electrodes. The flow-rate-dependent measured variable can be determined on the basis of the measured measurement voltage. The flow-rate-dependent measured variable comprises the flow rate, the volume flow, and/or the mass flow of the medium. A measuring circuit 8 is configured to detect the induced measurement voltage applied to the measurement electrodes 17, 18, and an evaluation circuit 24 is designed to determine the flow-rate-dependent measured variable.
The carrier tube 3 is often formed from an electrically conductive material such as steel. In order to prevent the measurement voltage applied to the first and second measurement electrodes 2, 3 from being conducted away via the carrier tube 3, the inner wall is lined with an insulating material, for example a (plastic) liner 4.
Commercially available magneto-inductive flow meters have two further electrodes 19, 20 in addition to measurement electrodes 17, 18. For one thing, a fill-level monitoring electrode 19 attached ideally at the highest point in the measuring tube 2 serves to detect partial filling of the measuring tube 1 and is configured to pass this information to the user and/or to take into account the fill level when determining the volume flow. Furthermore, a reference electrode 20, which is usually attached diametrically to the fill-level monitoring electrode 19 or at the lowest point of the measuring tube cross-section, serves to establish a controlled electric potential in the medium. Generally, the reference electrode 20 is used to connect the flowing medium to a ground potential.
The operating circuit 7, controller circuit 10, measuring circuit 23 and evaluation circuit 24 can be part of a single electronic circuit or can form individual circuits.
The operating circuit 7 is configured to apply a first voltage for a first time subinterval and a second voltage for a second time subinterval to the coil arrangement. The second voltage is greater than the first voltage. In addition, in a single time interval, the first time subinterval follows the second time subinterval. The duration of the first time subinterval is greater than the duration of the second time subinterval. The duration of the second time subinterval is a controllable variable. So is the first voltage.
According to the invention, the controller circuit 10 is configured to control one of the operating signal parameters of the operating signal such that a function dependent on the self-induction value of the self-induction and on the square of the coil current value of the coil current does not differ from a predefined setpoint value. The controller circuit 10 is preferably configured to control one of the operating signal parameters such that a product of the self-induction value and of the square of the coil current value does not differ from a predefined setpoint value. For this purpose, the first voltage or the square of the first voltage, and the duration of the second time subinterval are controlled such that a variable dependent on the first voltage and on the duration of the second time subinterval does not differ from the setpoint value. In case of a difference, due to magnetic interference fields or temperature influences, the two control parameters are adjusted until the difference is minimal again. The duration of the second time subinterval is controlled such that a change in the coil current is as low as possible in a measurement phase, i.e., such that the magnetic field in the measurement phase has settled. A change in the self-induction of the device for producing the magnetic field results in a change in the rise of the coil current when the second voltage is applied. Adjustment of the duration of the second time subinterval is reacted to by controlling the first voltage such that the controlled variable assumes the setpoint value.
The first voltage Uhold and the second voltage Ushot can be set such that a ratio between the first voltage Uhold and the second voltage Ushot is constant over the entire curve 12. This means that when controlling the first voltage Uhold, the second voltage Ushot is also automatically adjusted proportional to change. Alternatively, the second voltage Ushot can assume a constant value over the entire curve 12. In this case, the function dependent on the first voltage (Uhold), in particular on the square of the first voltage (Uhold), is inversely proportional to the duration of the second time subinterval (tshot), and the function dependent on the first voltage (Uhold), in particular on the square of the first voltage (Uhold), is likewise dependent on In (Ushot+Uhold)/(Ushot−Uhold) or is proportional thereto.
According to an advantageous embodiment, the second voltage Ushot can also be a controllable variable. In addition to controlling the first voltage Uhold, the duration of the second time subinterval tshot is controlled such that a determined value of a variable dependent on a test variable
The controller circuit is configured to, if a coil test current value or a test variable dependent on the coil test current value differs from a setpoint value in a time interval ty, change the duration of the second time subinterval tshot such that the difference is smaller in a temporally subsequent time interval tN+M, wherein M≥1. The controller circuit is also configured to, if the actual value differs from a setpoint value in a time interval ty, change the first voltage Uhold or the square of the first voltage Uhold such that the departure from a setpoint value is smaller in a temporally subsequent time interval tN+M, wherein M≥1. However, at least one of the conditions listed above must be met. The controller circuit can be configured to control further variables and/or functions.
According to a further embodiment, a measuring circuit is configured to determine, in the first time subinterval thold, a maximum coil current value Imax and to control the function which depends of the duration of the second time subinterval tshot and the first voltage Uhold, in particular the square of the first voltage Uhold such that a control function does not differ from the predefined setpoint value, wherein the control function depends on a product of the duration of the second time subinterval tshot and the function which is dependent on the first voltage Uhold and the maximum coil current value Imax.
Alternatively, the controller circuit can be configured to control at least one of the operating signal parameters such that a control variable dependent of a quotient of the maximum coil current value Imax and of a coil current value Ihold determined during the first time subinterval thold is constant over the operating signal.
Alternatively, the duration of the second time subinterval (tshot), a function dependent on the first voltage (Uhold), in particular on a square of the first voltage (Uhold), and a function dependent on the second voltage (Ushot) are each a variable and controllable variable. In this case, the controller circuit is configured to control the duration of the second time subinterval (tshot), the function that depends on the first voltage (Uhold), in particular on the square of the first voltage (Uhold), and the function that depends on the second voltage (Ushot) such that a control function does not differ from the predefined setpoint value. The control function depends on the function dependent on the first voltage (Uhold), in particular on the square of the first voltage (Uhold), on the function dependent on the second voltage (Ushot) and on the duration of the second time subinterval (tshot). The function dependent on the first voltage (Uhold) can comprise a product of the first voltage (Uhold) and the coil current value.
Alternatively or additionally, the evaluation circuit can be configured to determine an actual value of a function that depends on the self-induction value. If the actual value of the self-induction is known, the controlled variable can be determined taking into account the coil current, in particular the square of the coil current. If it differs from the setpoint value, the first voltage Uhold, in particular the square of the first voltage Uhold and/or the duration of the second time subinterval tshot is adjusted.
Alternatively or additionally, the measuring circuit can be configured to determine a present actual value of an applied coil voltage at the device (5) for producing the magnetic field. Said value then enters the control function. Thus, an electrical voltage is not only applied blindly to the coil arrangement, but is also monitored.
Alternatively or additionally, the measuring circuit can be configured to determine a present actual value of an electrical resistance of the device (5) for producing the magnetic field. In that case, the control function comprises a function dependent on the square of the first voltage (Uhold) and on the actual value of the electrical resistance, in particular on a quotient of the square of the first voltage (Uhold) and of the actual value of the electrical resistance. If the electrical resistance changes, for example, due to aging of the coil arrangement or a change in the temperature of the device for producing the magnetic field, the first voltage Uhold and/or the duration of the second time subinterval tshot must be readjusted.
The two curves shown in
First, the measuring principle on which the invention is based is explained on the basis of the perspective and partially sectional illustration of
Number | Date | Country | Kind |
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10 2021 118 264.6 | Jul 2021 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/068422 | 7/4/2022 | WO |