This application claims the priority of International Application No. PCT/GB2015/052015, filed on Jul. 13, 2015, which claims priority to GB Application No. 1412381.4, filed Jul. 11, 2014, and GB Application No, 1412386.3, filed Jul. 11, 2014, the entire contents of each of which are fully incorporated herein by reference.
The present invention relates to a magneto-mechanical clamping device.
Various magnetic fixing arrangements are described in the following documents: U.S. Pat. No. 8,368,494, WO/2012/160195, DE145325.
According to a first aspect of the present invention there is provided a clamping mechanism comprising a first part provided with a first magnetic component, a second part, and a third part provided with a second magnetic component and being coupled to the second part. The mechanism is such that, bringing the first and second parts together along an axis causes rotational alignment and relative radial movement of the first and second magnetic components to effect axial clamping of the first part to the second part, and wherein relative rotation of the first and third parts to misalign the first and second magnetic components reverses this radial movement and effects unclamping of the first and second parts.
Further aspects of the invention are set out in the appended claims.
A first part (1) is prevented to move relatively to a second part (2), along a 1st direction (Z), by a third part (3) that clamps the two parts (1) and (2). The third part (3) can move from a clamping to an unclamping position and vice versa. The motion, along a 2nd direction (X), of the third part (3) to its clamping position is activated by a magnetic force. In addition, this magnetic force can be used as a way of maintaining the system clamped and/or as a force that guides the path of the first part (1) relatively to the second (2) and third part (3) during the clamping process. The motion, along the 2nd direction (X), of the third part (3) to its unclamping position is activated by a force that is triggered by moving, along a 3rd direction (Y), the third part (3) relatively to the first part (1).
Inversely, from right to left, the system goes from unclamped to clamped. First and second, the first part (1) and the second part (2) are moved closer to each other's along the Z direction; clamp (3) is unclamped and in the vicinity of the second part (2). Third, when the two parts (1) and (2) are closed enough to each other's, the magnetic force acting on both the first part (1) and clamp (3) moves clamp (3) closer to the two parts (1) and (2). As a result the first (1) and second (2) parts are prevented to move along the Z direction, relatively to each other's, by clamp (3); the system is clamped. However, clamp (3) needs to move in the Y direction to align itself with its final clamping position before or when it starts moving in the +X direction. Otherwise, clamp (3) will still be maintained away from the first (1) and second (2) parts by the unclamping force. This motion of clamp (3) in the Y direction can be activated by the magnetic force that pulls clamp (3) towards the first (1) and second (2) parts or by another force (e.g. a manual force, another magnetic force, a spring etc . . . ).
By definition, a paramagnetic material is only attracted when in the presence of an externally applied magnetic field, a diamagnetic material is repelled by magnetic fields, an antimagnetic material is impervious to the effect of a magnetic field, and a ferromagnetic material is used to make magnet or is attracted to magnets.
The clamping magnetic force is generated by two magnetic components. One of the components, hereafter called the first magnetic component, is a magnet. The other one, hereafter called the second magnetic component, is either a magnet or made of ferromagnetic/paramagnetic material. One magnetic component is located on the first part (1) and the second one on the clamp (3). Thus when the first part (1) moves closer to the second part (2) and to clamp (3) the magnetic force will gain strength up to the point that it is strong enough to move clamp (3) in its clamping position.
In order to unclamp the system, the motion of clamp (3) along the Y direction either reduces (i.e. modulate) the strength or reverse the direction of the clamping magnetic force. If the clamping magnetic force is reversed then the second magnetic component is either another magnet, or is made of some diamagnetic material. If the second magnetic component is also a magnet, i.e. if it is not made of a diamagnetic material, then the magnetic orientation of the first and second magnets must be such that the two magnets push each other away after the actuation motion has been executed. If the clamping magnetic force is reduced then the unclamping force is already presents when the system is clamped but its strength is lower than the magnetic force one. It is only when the strength of the magnetic force has reduced enough that clamp (3) can be moved away from the two parts (1) and (2) by this unclamping force (typically a force generated by a spring).
In
In this embodiment it has been chosen to insert one magnet (7) inside each clamp (3). These two magnets (7), in black on the figure, can have various sizes and shapes. Their dipoles are orientated so that the two clamps (3) attract each other's to move to the centre of the bar (4). Therefore, the resulting magnetic force between these two magnets (7) constitutes the unclamping force. Consequently the clamping magnetic force only needs to be modulated (i.e. it is not mandatory, although possible, to reverse it) to unclamp the two parts (1) and (2). This is why, in this implementation, the second magnetic component, in black on the figure, can be a magnet or made of ferromagnetic/paramagnetic material (8).
In this embodiment, once clamped, the first part (1) cannot rotate relatively to the second part (2). In addition, a rotation of 45° can reduce the clamping magnetic force enough so that the clamps (3) move away from the two parts (1) and (2). Therefore, when the system is clamped, the relative angular position of the first part (1) relatively to the second part (2) is fixed. However, it can vary by steps of 90°; the rotation having to take place when the system is unclamped.
In order to help the unclamping, the second part (2) has been shaped so that the clamps (3) are not only pulled towards each other's by the magnetic pull but also mechanically pushed away from the two parts (1) and (2) by the edge with a curved shape (9). Such an edge allows increasing the clamping magnetic force without jeopardising the ability to unclamp the system; the magnetic force decreasing with the distance between magnets.
Once it is in the clamped position, rotation of the first part (1) relative to the second part (2) is prevented by engagement of indents (16) in the underside of the first part (1) with corresponding protrusions (17) in the upper surface of the second part.
The two clamps (3) are mounted on a bar (4) along which they can slide radially. One end of the bar (4) is engaged within a channel (19) provided on an interior wall of the actuator (5). The bar (4) is therefore rotated as the actuator (5) is rotated. It will be understood from
It is possible to rotate the actuator (5) and hence the bar (4) in a clockwise direction. Clockwise rotation of the actuator (5) can continue until the exterior of the channel (19) comes into contact with the other end of the slot (18). At this point, the clamps (3) (which are mounted on the bar (4)) have undergone a clockwise rotation of around 45° and the first part (1) may be disengaged from the second part (2). It will be appreciated that the clockwise rotation of the clamps (3) can only occur by deliberate rotation of the actuator (5) in a clockwise direction. This rotation is resisted by the attractive force between the clamp magnets (3) and the magnets (8) of the first part (1), hence accidental rotation is less likely to occur.
The operation of the system of
Step 1: Prior to the commencement of the clamping operation, the magnets (7) of the third part cause the clamps (3) to be in a pulled together, or closed, position, due to the attractive force between the magnets (7).
Step 2: As the first part (1) is brought together with the second part (2) and the third part (3), the magnets (8) in the first part (1) attract the clamp magnets (7). The attractive force between the magnets (7) in the clamps (3) and the magnets (8) in the first part (1) automatically draws the first part (1) into position on the second part (2), as shown in the left hand illustration. Depending upon the rotational alignment of the two sets of magnets (7,8), this may involve a rotation of the third part within the second part (2) to a position where the magnets (7,8) are rotationally aligned.
Simultaneously, this attraction causes each of the clamp magnets (7) to move towards the respective magnet (8) of the first part (1), pulling the two clamps (3) apart, i.e. radially outwards, as shown in the right hand illustration. In other words, the attraction between the magnets (8) in the first part (1) and the clamp magnets (7) is sufficiently large to overcome the attraction between the two clamp magnets (7). Hence, each clamp (3) is pulled into a position where it at least partly overlaps a clamping surface (20) of the first part (1). [NB. This clamping surface is bevelled in the sense that it slopes downwardly, in order to reduce the high tolerances that would otherwise be required to ensure a tight clamp.] This overlap holds the first part (1) in position, retaining it against the second part (2). In this position, the first part (1) cannot rotate freely, or move axially, relative to the second part (2), effectively locking the two parts together.
It should be noted that the procedure of step 1 and 2 is largely automatic in that it occurs merely by bringing the first (1) and second (2) parts close together. There is no need for any careful alignment of the parts. The process is self-aligning.
Step 3: In order to release the first part (1) from the second part (2), it is necessary to rotate the clamps (3) relative to the second part (2). This is achieved by the user grasping the actuator (5) with the fingers of one hand, and one or both of the first (1) and second (2) parts with the fingers of the other hand, and rotating. This rotation rotates the clamp magnets (7) out of alignment with the magnets (8) of the first part (1), drawing the clamp magnets (7) and the clamps (3) together. This inward movement of the clamps (3) pulls them off of the clamping surface (20) and thereby releasing the first part (1) from the second part (2). In addition to the decrease in magnetic attraction between the magnets (7, 8) caused by rotation, the unclamping process is assisted by the curved edge (9) in the interior surface of the second part (2), as described in relation to
Step 4: Once the clamps (3) are in the closed position, they no longer overlap the clamping surface (20) of the first part (1) and the first part (1) is therefore unclamped and may be removed from the surface of the second part (2).
When in their clamping position, there will be a gap between the surfaces of the clamps (3) and of the parts (1) and (2) that face each other's. This gap is due to the unavoidable manufacturing tolerances. It allows the parts (1) and (2) to move relatively to each other's and relatively to the clamps (3) in the Z direction. This motion can be prejudicial even if it is small (typically 0.1 mm). In order to remove this gap, the surfaces can be bevelled relatively to the (X,Y) plan. Such a bevelling is illustrated in
It is worth noting that an alternative mechanism is possible. In this mechanism, only one of the two clamps has a magnet. This first clamp is mechanically coupled to the second clamp by some means (e.g. some cables) so that when it moves to its clamping position it pulls (or pushes) the second clamp so that the latter is moved, at the same time as the first clamp, to its clamping position.
Consequently, an additional force is required to keep part (1) positioned relatively to actuating part (5) so that they cannot move relatively to each other's along the direction of motion of the first actuating step. This can be achieved, typically by a spring or by some magnetic material configured so that they act as a spring. Such a system is useful if, for instance, the first part (1) is so large that it is not possible to access easily the actuating part (5) located behind the first part (1).
This two actuating steps mechanism is illustrated in
The operation of the system of
Step 1: Prior to commencement of clamping, the clamps (3) are in a closed position, pulled together by the attractive force between the two clamp magnets (7). As the first part (1) is brought together with the second part (2), the clamp magnets (7) are attracted to the magnets (8) of the first part (1) and the first part (1) is drawn into position on the surface of the second part (2). This position is shown in the right hand illustration.
Simultaneously, each of the clamp magnets (7) moves towards the respective magnet (8) of the first part, pulling the clamps (3) into an open position. In other words, the attraction between the clamp magnets (7) is overcome by the attraction between each clamp magnet (7) and its respective first part magnet (8). Once in the clamped position, the first part (1) is retained on the surface of the second part (2) by the clamps (3), which at least partially overlap a clamping surface of the first part (1).
Step 2: The base (13) is held apart from an underside (6) of the second part (2) by a spring (15), as discussed with reference to
Step 3: Rotation of the first (1) and second parts (2) relative to the actuator (5) and the clamps (3) also rotates the magnets (8) of the first part. It will be understood from
Step 4: The clamps (3) are then pulled back into a closed position, wherein they no longer overlap the clamping surface of the first part (1) and the first part (1) may be disengaged from the surface of the second part (2).
The advantage of the system described in
Referring now to
The sequence in
Referring now to
With reference to
Possible applications of the one and two actuating step systems described in this patent include the attachment of electronic devices on or inside a vehicle (such as a bike, a car, a lorry, a plane, a train, a wheelchair etc . . . ) or on some walls (such as the walls of a house or of a flat etc . . . ). They also include the attachment of a pram to a push chair.
Number | Date | Country | Kind |
---|---|---|---|
1412381.4 | Jul 2014 | GB | national |
1412386.3 | Jul 2014 | GB | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/GB2015/052015 | 7/13/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/005774 | 1/14/2016 | WO | A |
Number | Name | Date | Kind |
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6477749 | Reiter | Nov 2002 | B1 |
20050023841 | Chen | Feb 2005 | A1 |
20090250574 | Fullerton | Oct 2009 | A1 |
20090278642 | Fullerton | Nov 2009 | A1 |
20100283269 | Fiedler | Nov 2010 | A1 |
20100308605 | Fiedler | Dec 2010 | A1 |
20110138583 | Fiedler | Jun 2011 | A1 |
20110298227 | Fiedler | Dec 2011 | A1 |
Number | Date | Country |
---|---|---|
1206490 | Jan 1999 | CN |
0 866 476 | Sep 1998 | EP |
2008006357 | Jan 2008 | WO |
2009092368 | Jul 2009 | WO |
2010084191 | Jul 2010 | WO |
WO-2012160195 | Nov 2012 | WO |
2013190070 | Dec 2013 | WO |
Entry |
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International Search Report, dated Nov. 13, 2015, and Written Opinion issued in International Application No. PCT/GB2015/052015. |
Office Action, dated Oct. 30, 2017, issued in Chinese Application No. CN 201580037116.5. |
Number | Date | Country | |
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20170162312 A1 | Jun 2017 | US |