The present invention generally relates to linear vibration dampers. More specifically, the present invention relates to a linear vibration damper utilizing a magnetorheological (MR) fluid.
Conventional linear vibration dampers include MR dampers having a cylinder containing MR fluid and a piston which slidably engages the cylinder. The MR fluid passes though an orifice on the piston. Exposing the MR fluid in the orifice to a magnetic field generated by an electrical coil located within the piston causes a change in the shear strength of the fluid flowing through the orifice, providing variable damping of relative motion between the piston and cylinder. The damping force is controllable by varying the strength of the magnetic field generated by the piston coil. To improve the control ratio (the damping force created by a fully energized coil divided by the damping force of a de-energized coil) of the damper, many MR damper pistons utilize an annular orifice. The width of the annular orifice in these devices must be precisely maintained to provide a predictable, repeatable change in damping force when a current is applied to the coil. Also, a magnetic flux return path outside of the fluid flow path is necessary to achieve a higher control ratio. Often in these devices, a compromise must be made between maximizing the flow area of the annular orifice (producing a higher control ratio) and the need to provide a durable bearing surface on the exterior of the piston (providing a longer damper service life). If this bearing surface is constructed from a magnetically-permeable material, it can also serve as the flux return path, but at the expense of reduced annular flow area and a corresponding reduction in control ratio.
It is also desirable to incorporate a gas spring into the vibration damper. Properly integrated, the gas spring can serve several purposes. It can prevent cavitation of the MR fluid by eliminating low pressure regions during damper compression and extension. When utilized as part of the suspension of a ground vehicle, the gas springs can be connected to a reservoir of high pressure gas through controllable valves and used to adjust the ride height of a vehicle to compensate for changing payloads as well as supporting the vehicle's sprung mass.
Therefore, a need exists for a damper with a very high control ratio, an integrated gas spring, and a relatively long service life.
One object of the present invention is to provide a high-bandwidth adjustable vibration damping between two components of a system experiencing relative motion. Such systems include but are not limited to: the suspension systems of ground vehicles which operate on smooth roads, the suspension systems of ground vehicles which operate on roads and also in rough terrain, the steering systems of ground vehicles, aircraft landing gear, washing machine drum vibration control systems, shock load attenuating devices, and impact load attenuating devices. It will be apparent to those skilled in the art that a system in accordance with the present invention can be used in virtually any application where a conventional passive damper is used, regardless of the construction of the passive damper.
In one aspect of the present invention, the damper system utilizes a fixed annular valve instead of a piston-mounted valve, thereby separating the function of fluid sealing from the function of damping force generation. This allows the annular valve area to be maximized while also maintaining a precise distance between the flux core and the flux return path. In this regard, a large flowpath diameter is one that is larger than the piston head diameter, or, in the case of preferred embodiment two, larger than the internal concentric tube. Thus, for the same off-state pressure drop across the valve, the flowpath gap (defined as the Outer Radius of the flowpath minus the Inner Radius of the flowpath) can be narrower and achieve a higher on-state pressure drop, which means a higher control ratio.
In another aspect of the present invention, a damper system incorporates a gas spring in fluid communication with the MR fluid chamber to prevent cavitation of the MR fluid and also to serve as a steady-state support for the vehicle. Such a gas spring may be of the fixed spring rate, sealed chamber type or it may also be in fluid communication with a pneumatic reservoir to provide adjustable vehicle ride height (adjustable spring preload) or adjustable spring rate.
In another aspect of the present invention, an annular valve includes of a flux core made of one or more stacked coils which can be energized independently or simultaneously by a control system. One such control system that could be used is the control system disclosed in U.S. Pat. No. 6,953,108 entitled Magnetorheological Damper System, the contents of which are hereby incorporated by reference. Such a control system can include a routine for energizing one or more of said coils in response to at least one sensed condition of said damper so as to dampen forces exerted on said damper.
There are several preferred embodiments for this invention. A first, henceforth referred to as Preferred Embodiment One, minimizes overall damper length as well as providing the highest control ratio and low pressure losses throughout the fluid path. Another preferred embodiment, henceforth referred to as Preferred Embodiment Two, is less linearly compact as Preferred Embodiment One, but is lighter, less complex, and more efficiently manufactured.
The present invention will now be described, by way of example, with reference to the accompanying drawings, in which:
Discussed below is a detailed description of several preferred embodiments of the present invention. This detailed description is not meant to be limiting but rather to illustrate the general principles of the present invention. Departures may be made from such details without departing from the scope or spirit of the general inventive concept. Those skilled in the art will appreciate that the principles constituting the invention can be applied with great success to any number of applications that require management of shock and vibration forces.
A detail view of annular valve 16 is shown in
During the compression stroke of the vibration damper 10, fluid leaves lower fluid chamber 18 and enters annular valve inlet 28. MR fluid flow is efficiently directed into annular valve inlet 28 to annular flow path 30 by center body nosecone 32 and magnetically-permeable inlet side wall 34, where it is exposed to a variable magnetic field generated by at least one electromagnetic coil 36. Annular flow path 30 travels down one side of magnetic coil stack 38, around the bottom and then up between magnetic coil stack 38 and magnetically-permeable outer side wall 48. If desired, magnetically-permeable outer side wall 50 can be replaced by a magnetically-impermeable outer side wall 52 and a magnetically-permeable sleeve 54 as shown. This exposes the MR fluid to the magnetic flux generated by electromagnetic coils 36 a second time, providing a relatively long magnetic flux-affected flow length with a smaller number of electromagnetic coils 36 than is possible with other embodiments while maintaining a the same high control ratio. By using fewer electromagnetic coils 36 electrical inductance is reduced, thereby increasing the damping response rate without reducing the control ratio. Each electromagnetic coil 36 is wound on bobbin 48 for ease of assembly, positioned on a magnetically-permeable ring 40, and covered by magnetically-impermeable covers 42 front and back. Each electromagnetic coil 36 is connected to an electrical current source via electrical leads 44 and can be independently energized, allowing precise tailoring of the damping forces generated by vibration damper 10. In this embodiment, electrical leads 44 are completely isolated from gas chamber 24, eliminating the need to provide a sealing mechanism to prevent gas from gas chamber 24 from leaking into and being absorbed by the magnetorheological fluid contained in vibration damper 10. After passing through annular path 30 the MR fluid is efficiently directed through a series of radial ports 46 of annular valve 16 and into upper fluid chamber 26. Since no gas reservoir is required to compensate for the changing rod volume as in the conventional twin-tube damper shown in
At the opposing ends of vibration damper 110 are two clevis eyes 120, providing attachment points between two components of a system experiencing relative motion, such as a ground vehicle's chassis and wheel.
A detail cross-section of annular valve 116 is shown in
In connection with an example of high control ratios, preferred embodiment one and two will preferably provide a control ratio of approximately 8-12, and more preferably a ratio of about ten 10. Prior art MR dampers typically have a control ratio of 2.0 or 3.0.
During the compression stroke of vibration damper 110, fluid leaves lower fluid chamber 118 and enters annular valve inlet 134. MR fluid flow is efficiently directed around valve centerbody 154 to annular path 138 by centerbody nosecone 140 and inlet sidewall 142, where it is exposed to a variable magnetic field generated by a one or more electromagnet coils 144. Each electromagnet coil 144 is wound on a bobbin for ease of assembly, positioned over a magnetically-permeable modular core 146, and covered by a magnetically-impermeable coil cover 148. Each electromagnet coil 144 is connected to an electrical current source via electrical leads 150 and is independently energizable, allowing precise tailoring of the damping forces generated by vibration damper 110. After passing through annular path 138 the MR fluid is efficiently directed through a series of radially-spaced exhaust ports 152 of valve centerbody 154 and into upper fluid chamber 126. For the rebound stroke of vibration damper 110 the flow is reversed, starting in upper fluid chamber 126, proceeding through exhaust ports 152, through annular path 138, out annular valve inlet 134 and into lower fluid chamber 118.
Fluid leaves upper valve chamber 234 and is efficiently directed into annular valve 242, where it is exposed to a variable magnetic field generated by a one or more electromagnet coils 244. Each electromagnet coil 244 is wound on a bobbin for ease of assembly, positioned over a magnetically-permeable modular core 246, and covered by a magnetically-impermeable coil cover 248. Each electromagnet coil 244 is connected to an electrical current source via electrical leads 250 and is independently energizable, allowing precise tailoring of the damping forces generated by vibration damper 210. After passing through annular valve 242 the MR fluid is efficiently directed into lower valve chamber 252, through lower flow ports 254 and into lower piston chamber 222. For the rebound stroke of vibration damper 210 the flow is reversed, starting in lower piston chamber 222, proceeding through lower flow ports 254, through annular valve 242, into upper valve chamber 234 and through upper flow ports 232. During the reversed flow conditions of the rebound stroke rebound cutoff plate 256 covers rebound cutoff port 230, greatly reducing fluid flow rate through rebound cutoff port 230 and into upper piston chamber 226.
During the compression stroke of vibration damper 310, upward motion of piston 328 forces fluid out of upper piston chamber 324 and into upper valve chamber 330 via upper flexible hose 316. MR fluid flow is efficiently directed around valve centerbody 334 to annular path 346 by centerbody nosecone 348, where it is exposed to a variable magnetic field generated by a one or more electromagnet coils 350. Each electromagnet coil 350 is wound on a bobbin for ease of assembly, positioned over a magnetically-permeable modular core 352, and covered by a magnetically-impermeable coil cover 354. Each electromagnet coil 350 is connected to an electrical current source via electrical leads 356 and is independently energizable, allowing precise tailoring of the damping forces generated by vibration damper 310. After passing through annular path 346 the MR fluid is efficiently directed through a series of radially-spaced exhaust ports 358 of valve centerbody 334 and into lower fluid chamber 332. Fluid leaves lower fluid chamber 332 and enters lower piston chamber 326 via lower flexible hose 318. For the rebound stroke of vibration damper 310 the flow is reversed, starting in lower piston chamber 326, proceeding through lower flexible hose 318, into lower fluid chamber 332, into exhaust ports 358, through annular path 346 and into upper valve chamber 330. Fluid then flows into upper piston chamber 324 via upper flexible hose 316.
Although the invention has been described in terms of particular embodiments and applications, one of ordinary skill in the art, in light of this teaching, can generate additional embodiments and modifications without departing from the spirit of or exceeding the scope of the claimed invention. Accordingly, it is to be understood that the drawings and descriptions herein are proffered by way of example to facilitate comprehension of the invention and should not be construed to limit the scope thereof.
This application is a continuation of U.S. patent application Ser. No. 11/471,932 filed Jun. 21, 2006 entitled Magnetorheological Damper With Annular Valve (as amended), which claims priority to U.S. Provisional Application Ser. No. 60/692,449 filed Jun. 21, 2005 entitled Linear Magnetorheological Damper With Fixed Annular Valve and to U.S. Provisional Patent Application Serial No. 60/762,334 filed Jun. 25, 2005 entitled Reduced Height Linear Magnetorheological Damper With Integrated Gas Spring, both of which are hereby incorporated by reference.
Number | Date | Country | |
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60692449 | Jun 2005 | US | |
60762334 | Jan 2006 | US |
Number | Date | Country | |
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Parent | 11471932 | Jun 2006 | US |
Child | 12883999 | US |